CN103273676A - Brick tea pressing machine - Google Patents
Brick tea pressing machine Download PDFInfo
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- CN103273676A CN103273676A CN2013101971662A CN201310197166A CN103273676A CN 103273676 A CN103273676 A CN 103273676A CN 2013101971662 A CN2013101971662 A CN 2013101971662A CN 201310197166 A CN201310197166 A CN 201310197166A CN 103273676 A CN103273676 A CN 103273676A
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- brick tea
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- pretension
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Abstract
The invention discloses a brick tea pressing machine, and belongs to the technical field of tea manufacturing equipment. Green brick tea bodies can be continuously pressed by the brick tea pressing machine. The brick tea pressing machine comprises a frame, a pressing box and a pressing drive mechanism with a pressing head. The pressing box and the pressing drive mechanism are arranged on the frame along the same longitudinal center line. The pressing head can move back and forth along the longitudinal center line when being driven by the pressing drive mechanism. The pressing machine further comprises a pre-tightening forming device with an input port. The pressing box at least has one open output end. The pre-tightening forming device is installed on the frame at the output end of the pressing box, and the input port of the pre-tightening forming device is connected with the output end of the pressing box.
Description
Technical field
The present invention relates to a kind of brick tea press, belong to the tea making equipment technical field.
Background technology
In tealeaves compacting brick tea application, the user constantly increases the demand of the brick tea that is pressed into tealeaves, with respect to the brick tea processing industry, the process equipment of single and mini-batch production, can not satisfy market demand far away, large-scale, high yield, high-quality, quantity-produced large-sized processing equipment more and more receive the concern of tea machinery industry.
Basic process principle with tealeaves compacting brick tea equipment is: the qualified tealeaves powder of the preparation of operation processing in earlier stage is tea raw material, carries out the compacting of machinery or hydraulic pressure in the mould pressing-chamber, makes it to become the brick tea with definite shape, density.
At present domesticly become the process equipment of brick tea mainly to be formed by following components successively from top to bottom the tealeaves press process: compacting oil cylinder a, four post press b, moved cross beam c, pressure head d, to suppress die cavity e, eject oil cylinder f etc., as shown in Figure 1.As can be seen from the figure, the various device of existing compacting brick tea all is four posts of employing or the hydraulic machinery of two posts, carries out the single or double compacting, adopts the mould single stamped to produce then.Qualified for guaranteeing the brick tea goods, must use many cover pressurize moulds, technological process such as carry out follow-up pressurize, cool off, eliminate stress.Because the restriction that this mould is big, must carry out with plant equipment when being loaded and unloaded, can't carry out the large scale goods continuously, large-scale production.
Because the particularity of tealeaves compacting brick tea production and processing, namely the compacting back does not discharge internal stress without the tealeaves adobe that cooling eliminates stress, and makes the product of compacting have resilience.Because the resilience meeting of tealeaves causes the lax of compacted products, product design and inner lax variation cause product quality to reduce even scrap.For guaranteeing qualified products, must in the certain pressure environment, carry out cooling and shaping and eliminate stress, namely need in compacting die cavity or pressurize die cavity, pressurize cool off, so just cause the restriction of equipment capacity output, can not form continuous production extensive, high-quality, high yield.
Summary of the invention
Technical problem to be solved by this invention is: a kind of brick tea press of suppressing of the adobe to brick tea that can be continuous is provided.
For solving the problems of the technologies described above the technical scheme that adopts be: a kind of brick tea press, comprise frame, pressing-chamber and the compacting driving mechanism that contains pressure head, described pressing-chamber and compacting driving mechanism being arranged on the described frame along same longitudinal centre line order, described pressure head can move back and forth along described longitudinal centre line in described pressing-chamber by the driving of described compacting driving mechanism, described press also comprises the pretension calibrator that contains input interface, described pressing-chamber has a unlimited output at least, described pretension calibrator is installed on the frame of described pressing-chamber output, and its input interface is connected with the output of described pressing-chamber.
Further be, described pretension calibrator is made of the square cylindrical shell that the cross sectional shape of shape of cross section and the downtrodden described brick tea of a joint both ends open adapts, and the finalize the design length of cylindrical shell of described square pretension is not less than the stack thickness of the brick tea adobe of a compression moulding.
The optimal way of such scheme is that the length and width size of described square pretension typing cylindrical shell cross section is slightly larger than the length and width size in described pressing-chamber cross section.
Further be that the drive unit of described compacting driving mechanism is the single armed hydraulic cylinder of 30t.
Further be, at described pressing-chamber a unlimited input is arranged also, place, input port at described input also is furnished with movable blank dividing plate, in the pressing process of described brick tea adobe, described blank dividing plate moves in the pretension calibrator with the brick tea of compression moulding, and two adjacent brick tea adobes are separated.
The invention has the beneficial effects as follows: because described brick tea press not only includes frame, pressing-chamber and contains the compacting driving mechanism of pressure head, but also when the two ends of described pressing-chamber were arranged to open design, also the output end at the described pressing-chamber of both ends open structure arranged the pretension calibrator.Like this, in the pressing process of described brick tea product, brick tea adobe by pressing-chamber compression moulding, under the effect of described compacting driving mechanism pressure head, head into and carry out the pretension typing in the described pretension calibrator, thereby make the compacting production of brick tea can continuous carrying out, and do not need as prior art, all to need to carry out artificial loading and unloading pressing-chamber behind brick tea blank of every compacting.And then not only owing to a large amount of reduce the quantity of pressing-chambers and reduce production costs greatly, but also owing to save and load and unload described pressing-chamber frequently and effectively enhance productivity.Simultaneously owing to after the brick tea adobe of compression moulding in described pressing-chamber compacting finishes, in the pretension calibrator, carried out the pretension typing, can also improve shaping rate and the forming effect of brick tea adobe to a certain extent.
Description of drawings
Fig. 1 is the structural representation of brick tea press in the prior art of the present invention;
Fig. 2 is the front view of a kind of press for brick tea of the present invention;
Fig. 3 is the side view of Fig. 2.
Be labeled as among the figure: frame 1, pressing-chamber 2, compacting driving mechanism 3, pressure head 4, pretension calibrator 5.
The specific embodiment
As Fig. 2, shown in Figure 3 be a kind of brick tea press of suppressing of the adobe to brick tea that can be continuous provided by the invention.Described brick tea press comprises frame 1, pressing-chamber 2 and the compacting driving mechanism 3 that contains pressure head 4, described pressing-chamber 2 and compacting driving mechanism 3 being arranged on the described frame 1 along same longitudinal centre line order, described pressure head 4 can move back and forth along described longitudinal centre line in described pressing-chamber 2 by the driving of described compacting driving mechanism 3, described press also comprises the pretension calibrator 5 that contains input interface, described pressing-chamber 2 has a unlimited output and a unlimited input at least, described pretension calibrator 5 is installed on the terminal frame 1 of described pressing-chamber 2 outputs, and its input interface is connected with the output of described pressing-chamber 2 is terminal.Because described brick tea press not only includes frame 1, pressing-chamber 2 and contains the compacting driving mechanism 3 of pressure head 4, but also when the two ends of described pressing-chamber 2 were arranged to open design, also the output end at the described pressing-chamber 2 of both ends open structure arranged pretension calibrator 5.Like this, in the pressing process of described brick tea product, brick tea adobe by pressing-chamber 2 compression mouldings, under the effect of described compacting driving mechanism 3 pressure heads 4, head into and carry out the pretension typing in the described pretension calibrator 5, thereby make the compacting production of brick tea can continuous carrying out, and do not need as prior art, all to need to carry out artificial loading and unloading pressing-chamber behind brick tea blank of every compacting.And then not only owing to a large amount of reduce the quantity of pressing-chambers 2 and reduce production costs greatly, but also owing to save and load and unload described pressing-chamber 2 frequently and effectively enhance productivity.Simultaneously owing to after the brick tea adobe of compression moulding in described pressing-chamber 2 compacting finishes, in pretension calibrator 5, carried out the pretension typing, can also improve ratio of briquetting and the molding effect of brick tea adobe to a certain extent.
In the above-mentioned embodiment, in order to simplify the structure of described pretension calibrator 5, the throwing of reduction equipment time cost, be convenient to described brick tea adobe again and can entering of order carry out the pretension typing in the described pretension calibrator 5, can also improve simultaneously the preliminary typing effect to the brick tea adobe, described pretension calibrator 5 is made of the square cylindrical shell that the cross sectional shape of a joint shape of cross section of both ends open and downtrodden described brick tea adapts, the length of described square pretension typing cylindrical shell is not less than the stack thickness of the brick tea adobe of a compression moulding, is generally the stack thickness of the brick tea adobe of ten compression mouldings; The length and width size of described square pretension typing cylindrical shell cross section is slightly larger than the length and width size in described pressing-chamber 2 cross sections.Simultaneously, owing to be easy to owing to the phase mutual interference influences the end face quality between the brick tea adobe that has just entered pretension calibrator 5 and the adjacent brick tea adobe, in order to eliminate this influence, described pressing-chamber 2 also has an input, place, input port at described input also is furnished with movable blank dividing plate, in described brick tea pressing process, described blank dividing plate moves in the pretension calibrator 5 with brick tea, and two adjacent brick tea adobes are separated.
In the above-mentioned embodiment, be the throwing time cost that reduces equipment, simultaneously, can satisfy the needed compacting power of the described brick tea of compacting again, the drive unit of described compacting driving mechanism 3 is the single armed hydraulic cylinder of 30t.
Claims (5)
1. brick tea press, comprise frame (1), pressing-chamber (2) and contain the compacting driving mechanism (3) of pressure head (4), described pressing-chamber (2) and compacting driving mechanism (3) being arranged on the described frame (1) along same longitudinal centre line order, described pressure head (4) can move back and forth along described longitudinal centre line in described pressing-chamber (2) by the driving of described compacting driving mechanism (3), it is characterized in that: described press also comprises the pretension calibrator (5) that contains input interface, described pressing-chamber (2) has a unlimited output at least, described pretension calibrator (5) is installed on the frame (1) of described pressing-chamber (2) output, and its input interface is connected with the output of described pressing-chamber (2).
2. a kind of brick tea press according to claim 1, it is characterized in that: described pretension calibrator (5) is made of the square cylindrical shell that the cross sectional shape of shape of cross section and the downtrodden described brick tea of a joint both ends open adapts, and the finalize the design length of cylindrical shell of described square pretension is not less than the stack thickness of the brick tea adobe of a compression moulding.
3. a kind of brick tea press according to claim 2 is characterized in that: the length and width size of described square pretension typing cylindrical shell cross section is slightly larger than the length and width size in described pressing-chamber (2) cross section.
4. a kind of brick tea press according to claim 1, it is characterized in that: the drive unit of described compacting driving mechanism (3) is the single armed hydraulic cylinder of 30t.
5. according to claim 1,2,3 or 4 described a kind of brick tea press, it is characterized in that: described pressing-chamber (2) also has an input, place, input port at described input also is furnished with movable blank dividing plate, in the pressing process of described brick tea adobe, described blank dividing plate moves in the pretension calibrator (5) with the brick tea of compression moulding, and two adjacent brick tea adobes are separated.
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CN201310197166.2A CN103273676B (en) | 2013-05-24 | 2013-05-24 | A kind of brick tea press |
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CN201310197166.2A CN103273676B (en) | 2013-05-24 | 2013-05-24 | A kind of brick tea press |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108582379A (en) * | 2018-04-18 | 2018-09-28 | 杭州富阳福士得食品有限公司 | A kind of novel environment friendly throwaway chopsticks high efficiency compaction apparatus |
CN114451467A (en) * | 2022-02-23 | 2022-05-10 | 重庆市城口县鸡鸣茶业有限责任公司 | Tea compressing and forming machine |
CN114536842A (en) * | 2022-02-23 | 2022-05-27 | 重庆市城口县鸡鸣茶业有限责任公司 | Tea cake pressing machine |
Citations (6)
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CN2053437U (en) * | 1989-06-01 | 1990-02-28 | 四川省农业机械研究所 | Tea blocking device |
JP2000342180A (en) * | 1999-06-09 | 2000-12-12 | Fancl Corp | Tea granule and its production |
CN102696795A (en) * | 2012-06-12 | 2012-10-03 | 湖北明达机械设备有限公司 | Linear full-automatic tea brick production line |
CN202618182U (en) * | 2012-06-19 | 2012-12-26 | 湖南省临湘永巨茶业有限公司 | Through upper-pressing lower-discharging tea block mould capable of producing a plurality of blocks once |
CN102963017A (en) * | 2012-12-12 | 2013-03-13 | 勐海茶业有限责任公司 | Automatic weighing and compressing tea leaf formation process |
CN203460475U (en) * | 2013-05-24 | 2014-03-05 | 四川省雅安茶厂有限公司 | Brick tea pressing machine |
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2013
- 2013-05-24 CN CN201310197166.2A patent/CN103273676B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2053437U (en) * | 1989-06-01 | 1990-02-28 | 四川省农业机械研究所 | Tea blocking device |
JP2000342180A (en) * | 1999-06-09 | 2000-12-12 | Fancl Corp | Tea granule and its production |
CN102696795A (en) * | 2012-06-12 | 2012-10-03 | 湖北明达机械设备有限公司 | Linear full-automatic tea brick production line |
CN202618182U (en) * | 2012-06-19 | 2012-12-26 | 湖南省临湘永巨茶业有限公司 | Through upper-pressing lower-discharging tea block mould capable of producing a plurality of blocks once |
CN102963017A (en) * | 2012-12-12 | 2013-03-13 | 勐海茶业有限责任公司 | Automatic weighing and compressing tea leaf formation process |
CN203460475U (en) * | 2013-05-24 | 2014-03-05 | 四川省雅安茶厂有限公司 | Brick tea pressing machine |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108582379A (en) * | 2018-04-18 | 2018-09-28 | 杭州富阳福士得食品有限公司 | A kind of novel environment friendly throwaway chopsticks high efficiency compaction apparatus |
CN114451467A (en) * | 2022-02-23 | 2022-05-10 | 重庆市城口县鸡鸣茶业有限责任公司 | Tea compressing and forming machine |
CN114536842A (en) * | 2022-02-23 | 2022-05-27 | 重庆市城口县鸡鸣茶业有限责任公司 | Tea cake pressing machine |
CN114536842B (en) * | 2022-02-23 | 2023-12-26 | 重庆市城口县鸡鸣茶业有限责任公司 | Tea cake pressing machine |
CN114451467B (en) * | 2022-02-23 | 2024-03-08 | 重庆市城口县鸡鸣茶业有限责任公司 | Tea compacting and forming machine |
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Address after: 625000, 1 agricultural park, Daxing Town, Yucheng District, Sichuan, Ya'an Applicant after: Ya An Tea Factory Co., Ltd. Address before: 625000, Ya'an agriculture hi tech ecological park, No. 1, Sichuan Applicant before: Sichuan Ya'an Tea Factory Co., Ltd. |
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