CN103264370B - Torsion robot control system(RCS) for electric screw driver - Google Patents
Torsion robot control system(RCS) for electric screw driver Download PDFInfo
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- CN103264370B CN103264370B CN201310217474.7A CN201310217474A CN103264370B CN 103264370 B CN103264370 B CN 103264370B CN 201310217474 A CN201310217474 A CN 201310217474A CN 103264370 B CN103264370 B CN 103264370B
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Abstract
The invention discloses a kind of torsion robot control system(RCS) for electric screw driver, native system automatically can accurately control electric screw driver stall in electric screw driver torsion range ability according to preset torsion, adopts the electric screw driver that native system is controlled can substitute the mechanical type being widely used at present completely and locks torsion electric screw driver。The present invention is by sensor, signal collection modulation and ARM software and hardware technology, monitor the duty of screwdriver in real time, screwdriver torsion is once reach preset to arrange value just rapidly stall, the tightness making screw reaches preset requirement, ensure that the combination of screw and the workpiece locked reaches the torsion set, thus avoiding the situation that screw crosses pine or tension to occur。It addition, can realize on-line monitoring screwdriver operation conditions in automated production process, it is achieved that on-line monitoring torsion difference value, the torque value of different screwdriver is set online。
Description
Technical field
The present invention relates to a kind of torsion robot control system(RCS) for electric screw driver。
Background technology
Electric screw driver locks torsion due to energy fast locking screw, setting, is widely used by modern manufacturing industry particularly electronic digital product manufacturing industry, manufactures for the standardization of products and high-volume and has made distinctions won on the battlefield。But, along with the upgrading of manufacturing industry technology and product is particularly more and more higher to the prescription of electronic digital product, the requirement of product manufacture is also increasingly stricter and factory is to high-intelligentization, the fast development of few peopleization, traditional electric screw driver adopting mechanical type torsion set-up mode arranges not accurate owing to there is torsion, torque force overload is uncontrollable, torsion arranges comparatively laborious and needs frequent adjustment to cause that torsion arranges the shortcomings such as value deviation because of continuous firing, production automation process lags behind other and manufactures equipment, the development of technique and technology, can not meet the modern manufacturing industry requirement to electric screw driver。
Summary of the invention
Present invention aim at providing a kind of torsion robot control system(RCS) for electric screw driver, it adopts accurate sensing technology, Signal Collection Technology, ARM high-speed processing technology that the torsion of electric screw driver is monitored in real time, completely automatically control stops the rotation of electric screw driver in time, reaches screw locking torsion and meets the purpose of preset requirement。
In order to solve these problems of the prior art, present invention provide the technical scheme that
A kind of torsion robot control system(RCS) for electric screw driver, system includes the execution module of the sensing module, Signal-regulated kinase, collection main control module and the driving body that are sequentially connected,
Sensing module senses the electric current of screwdriver, voltage, tach signal in real time, and the electric current collected, voltage, tach signal are sent to Signal-regulated kinase；
The electric current received, voltage tach signal are converted to and are suitable to the A/D signal of telecommunication gathering and processing, and by electronic circuit, the conditioned signal of telecommunication is transferred to collection main control module by filter circuit, amplifying circuit, shaping circuit by Signal-regulated kinase；
Gather main control module and change, by A/D, the signal of telecommunication that the transmission of Real-time Collection Signal-regulated kinase comes, and the Electric signal processing obtained by Real-time Collection becomes to control data, then real-time control data and the torsion preset are controlled target data to compare, gather main control module and send driving control instruction according to comparison result to performing module；
The driving control instruction that execution module sends according to collection main control module realizes start and stop screwdriver。
For technique scheme, inventor also has further optimal enforcement scheme。
As optimization, described torsion robot control system(RCS) is provided with human-computer interaction module, described human-computer interaction module is coupled by electronic circuit with gathering main control module, human-computer interaction module is for providing the user the device interacted with screwdriver torsion robot control system(RCS), and the display unit that human-computer interaction module includes being provided with data and state show is for output, for inputting the input block of torsion control target data preset value and system configuration information。The operations such as screw driver controller can be configured by human-computer interaction module, calibrates by operator, inquiry。
As optimization, described torsion robot control system(RCS) is additionally provided with the communication module for coupling native system and Local or Remote equipment, described communication module is connected with gathering main control module by electronic circuit, and the work information of screwdriver can pass through communication module and send to Local or Remote equipment。
It addition, the system electricity consumption of torsion robot control system(RCS) is powered by the power module of system itself。
Relative to scheme of the prior art, the invention have the advantage that
The invention discloses a kind of torsion robot control system(RCS) for electric screw driver, native system automatically can accurately control electric screw driver stall in electric screw driver torsion range ability according to preset torsion, adopts the electric screw driver that native system is controlled can substitute the mechanical type being widely used at present completely and locks torsion electric screw driver。The present invention is by sensor, signal collection modulation and ARM software and hardware technology, monitor the duty of screwdriver in real time, screwdriver torsion is once reach preset to arrange value just rapidly stall, the tightness making screw reaches preset requirement, ensure that the combination of screw and the workpiece locked reaches the torsion set, thus avoiding the situation that screw crosses pine or tension to occur。It addition, can realize on-line monitoring screwdriver operation conditions in automated production process, it is achieved that on-line monitoring torsion difference value, arranging the torque value of different screwdriver online, real time record locks quantity and transmission。
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described:
Fig. 1 is the system architecture diagram of the embodiment of the present invention。
Fig. 2 is the working-flow figure of the embodiment of the present invention。
Detailed description of the invention
Below in conjunction with specific embodiment, such scheme is described further。Should be understood that these embodiments to be an illustration for the present invention and be not limited to restriction the scope of the present invention。The implementation condition adopted in embodiment can do further adjustment according to the condition of concrete producer, and not marked implementation condition is generally the condition in normal experiment。
Embodiment:
Present embodiment describes a kind of torsion robot control system(RCS) for electric screw driver, system architecture diagram is as shown in Figure 1, described torsion robot control system(RCS) includes the execution module of the sensing module, Signal-regulated kinase, collection main control module and the driving body that are sequentially connected
Sensing module senses the electric current of screwdriver, voltage, tach signal in real time, and the electric current collected, voltage, tach signal are sent to Signal-regulated kinase；
The electric current received, voltage tach signal are converted to and are suitable to the A/D signal of telecommunication gathering and processing, and by electronic circuit, the conditioned signal of telecommunication is transferred to collection main control module by filter circuit, amplifying circuit, shaping circuit by Signal-regulated kinase；
Gather main control module and change, by A/D, the signal of telecommunication that the transmission of Real-time Collection Signal-regulated kinase comes, and the Electric signal processing obtained by Real-time Collection becomes to control data, then real-time control data and the torsion preset are controlled target data to compare, gather main control module and send driving control instruction according to comparison result to performing module；
The driving control instruction that execution module sends according to collection main control module realizes start and stop screwdriver。
Additionally, described torsion robot control system(RCS) is provided with human-computer interaction module, described human-computer interaction module is coupled by electronic circuit with gathering main control module, human-computer interaction module is for providing the user the device interacted with system, and the display unit that human-computer interaction module includes being provided with data and state show is for output, for inputting the input block of torsion control target data preset value and system configuration information。The operations such as screw driver controller can be configured by human-computer interaction module, calibrates by operator, inquiry。
Being additionally provided with the communication module for coupling native system and Local or Remote equipment in described torsion robot control system(RCS), described communication module is connected with gathering main control module by electronic circuit, and the work information of screwdriver is sent to Local or Remote equipment by communication module。
The system electricity consumption of torsion robot control system(RCS) is powered by the power module of system itself。
During the work of this torsion self-detecting control system, workflow is as in figure 2 it is shown, specific as follows:
First pass through human-computer interaction module and torsion control target data is set, and torsion is controlled target data transmission to gathering main control module；
Drive the driving electric current of electric screw driver work, voltage and tach signal by sensing module Real-time Collection and send to Signal-regulated kinase；
The Signal-regulated kinase electric current to receiving, voltage and tach signal are filtered, amplify, after shaping, convert to and be suitable to the A/D signal of telecommunication gathering and processing, and the conditioned signal of telecommunication is delivered to collection main control module；
Gather main control module convert the electrical signal to real-time control data again and compare with the torsion control target data arranged by human-computer interaction module, according to comparison result, as real-time control data then stops the work of electric screw driver immediately equal to control target data in real time, it is achieved the accurate control to bottle opener torsion。
Examples detailed above only for technology design and the feature of the present invention are described, its object is to allow person skilled in the art be able to understand present disclosure and implement according to this, can not limit the scope of the invention with this。All equivalent transformations done according to spirit of the invention or modification, all should be encompassed within protection scope of the present invention。
Claims (2)
1. the torsion robot control system(RCS) for electric screw driver, it is characterised in that system includes the execution module of the sensing module, Signal-regulated kinase, collection main control module and the driving body that are sequentially connected,
Sensing module senses the electric current of screwdriver, voltage, tach signal in real time, and the electric current collected, voltage, tach signal are sent to Signal-regulated kinase；
The electric current received, voltage, tach signal are converted to and are suitable to the A/D signal of telecommunication gathering and processing, and by electronic circuit, the conditioned signal of telecommunication is transferred to collection main control module by filter circuit, amplifying circuit, shaping circuit by Signal-regulated kinase；
Gather main control module and change, by A/D, the signal of telecommunication that the transmission of Real-time Collection Signal-regulated kinase comes, and the Electric signal processing obtained by Real-time Collection becomes to control data, then real-time control data and the torsion preset are controlled target data to compare, gather main control module and send driving control instruction according to comparison result to performing module；
The driving control instruction that execution module sends according to collection main control module realizes start and stop screwdriver；
Described torsion robot control system(RCS) is provided with human-computer interaction module, described human-computer interaction module is coupled by electronic circuit with gathering main control module, human-computer interaction module is for providing the user the device interacted with screwdriver torsion robot control system(RCS), and the display unit that human-computer interaction module includes being provided with data and state show is for output, for inputting the input block of torsion control target data preset value and system configuration information；
Described torsion robot control system(RCS) is additionally provided with the communication module for coupling native system and local miscellaneous equipment or remote equipment, described communication module is connected with gathering main control module by electronic circuit, and the work information of screwdriver can pass through communication module and send to local device or remote equipment。
2. the torsion robot control system(RCS) for electric screw driver according to claim 1, it is characterised in that the system electricity consumption of torsion robot control system(RCS) is powered by the power module of system itself。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310217474.7A CN103264370B (en) | 2013-06-04 | 2013-06-04 | Torsion robot control system(RCS) for electric screw driver |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310217474.7A CN103264370B (en) | 2013-06-04 | 2013-06-04 | Torsion robot control system(RCS) for electric screw driver |
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| Publication Number | Publication Date |
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| CN103264370A CN103264370A (en) | 2013-08-28 |
| CN103264370B true CN103264370B (en) | 2016-06-22 |
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| CN201310217474.7A Expired - Fee Related CN103264370B (en) | 2013-06-04 | 2013-06-04 | Torsion robot control system(RCS) for electric screw driver |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI578131B (en) * | 2014-12-12 | 2017-04-11 | 環鴻科技股份有限公司 | Screw locking control system and operating method using same |
| CN105269508A (en) * | 2015-11-25 | 2016-01-27 | 柴可 | Method for implementing automatic moment screwdriver |
| CN106444544A (en) * | 2016-11-22 | 2017-02-22 | 环鸿电子（昆山）有限公司 | Screw locking sequence control system |
| CN109108882B (en) * | 2017-06-26 | 2021-02-09 | 李育侪 | Torsion control system and torsion control method of electric impact type torsion tool |
| CN109968265B (en) * | 2017-12-28 | 2021-02-09 | 苏州宝时得电动工具有限公司 | Electric tool and control method and device thereof |
| CN116197649B (en) * | 2023-04-28 | 2023-07-21 | 深圳市磐锋精密技术有限公司 | Intelligent adjusting system for screw locking machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4019895A1 (en) * | 1990-06-22 | 1992-01-02 | Ceka Elektrowerkzeuge Ag & Co | METHOD AND DEVICE FOR CONTROLLING THE OPERATION OF ELECTRICAL HAND DEVICES |
| CN101347932A (en) * | 2007-07-20 | 2009-01-21 | 关弘科技股份有限公司 | Torsion control device of electric handwork tool |
| CN202726810U (en) * | 2012-07-25 | 2013-02-13 | 深圳市智立方自动化设备有限公司 | Electric torque tool |
| EP2671682A2 (en) * | 2012-06-08 | 2013-12-11 | Black & Decker Inc. | Fastener setting algorithm for drill driver |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100575204B1 (en) * | 2004-07-30 | 2006-04-28 | 한국전력공사 | A digital turbine control system with triple modular redundant for controlling turbine of power plant |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4019895A1 (en) * | 1990-06-22 | 1992-01-02 | Ceka Elektrowerkzeuge Ag & Co | METHOD AND DEVICE FOR CONTROLLING THE OPERATION OF ELECTRICAL HAND DEVICES |
| CN101347932A (en) * | 2007-07-20 | 2009-01-21 | 关弘科技股份有限公司 | Torsion control device of electric handwork tool |
| EP2671682A2 (en) * | 2012-06-08 | 2013-12-11 | Black & Decker Inc. | Fastener setting algorithm for drill driver |
| CN202726810U (en) * | 2012-07-25 | 2013-02-13 | 深圳市智立方自动化设备有限公司 | Electric torque tool |
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