CN202649776U - Textile machinery automation system - Google Patents
Textile machinery automation system Download PDFInfo
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- CN202649776U CN202649776U CN2011205424628U CN201120542462U CN202649776U CN 202649776 U CN202649776 U CN 202649776U CN 2011205424628 U CN2011205424628 U CN 2011205424628U CN 201120542462 U CN201120542462 U CN 201120542462U CN 202649776 U CN202649776 U CN 202649776U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model relates to a textile machinery automation system. The utility model is aimed at rapidly replacing a process requirement through a network, reducing errors, and raising efficiency and reliability. The textile machinery automation system of the utility model comprises a control unit, an operator unit, a drive and transmission unit, a communication network, a sensor and a motor, and is characterized in that: the drive and transmission unit is connected with the control unit and the motor through an industrial Ethernet, the operator unit is respectively connected with the drive and transmission unit and the control unit, and the sensor is connected with the control unit. According to the textile machinery automation system provided by the utility model, through the monitoring and statistics of equipment operation states, the operation rate of equipment can be greatly improved.
Description
Technical field
The utility model relates to a kind of textile machine automated system.
Background technology
Current, the china textile industry competition is very fierce, and domestic whole industry is in because labour-intensive equipment and capital-intensive industrial transformation stage.Adopt the emerging technology technology, raise the efficiency, become the effective ways of avoiding homogeneous competition.Textile machine as the staple product that the manufacturing technology equipment is provided to textile industry, faces the problem of the dirigibility, adaptability, compatibility and the reaction velocity that how to improve textile machine at present.
The textile machinery industry major technique relates to automatic control technology, and the communication technology, driving and conventional art etc. almost can be applied to the product of the various kinds of robotization industry.Such as: driver, motor, sensor, fieldbus, operator's equipment, controller, CSRC equipment etc.
Industrial field bus has a very important role as the part of neural network of whole system.At present, main flow industrial field bus scheme has Profibus, Can, DeviceNet, the bus schemes that Modbus etc. are different.But these bus schemes are similar in essence, all are based on the bus structure of serial.
Yet there is following shortcoming in the textile machine system that above-mentioned employing industrial field bus consists of:
(1) adopt with the bus structure of the serial industrial field bus as the basis, mainly adopt the token mode, its communication bandwidth, traffic rate, communication distance and load capacity all are very limited.
(2) existing standard for Fieldbus reaches hundreds of, and open fieldbus also has 30 kinds nearly, is unfavorable for very much compatibility and convenience between equipment vendors and final user's the equipment.And the main flow fieldbus has the proprietary technology of each major company at present, although there is the part protocol contents open, open content is very limited.Its cost is also higher.
(3) high speed development of present infotech requires manufacturer to produce line and can be integrated into INTEANET network and management office network, but because fieldbus speed is lower, the application of support is also very limited, can not satisfy the automatic development trend of Enterprise Integrated.
Ethernet can not enter the protective of real-time, power supply and industry spot that the major obstacle of industrial network is Ethernet traditionally.In recent years, along with the development of various electronic technology, Industrial Ethernet more and more adopts flow control, prioritization of access and VPN technologies can solve the real time problems of Ethernet.The POE technology then can well solve the powerup issue of ethernet device.Simultaneously, all big enterprises enter the automation equipment with Industrial Ethernet interface that Siemens, Schneider etc. have all been released the high-protection level that is applicable to industry spot.
The utility model content
The purpose of this utility model is, changes fast its process requirements by network, reduces mistake, raises the efficiency and reliability, thereby reduces human cost, improves production management efficiency and product quality.
The textile machine automated system that provides according to the utility model, comprise control module, operator unit, driving and gear unit, communication network, sensor and motor, wherein, described driving is connected controller unit and motor with gear unit by Industrial Ethernet, described operator unit is connected with gear unit and described control module with described driving respectively, and described sensor is connected with described control module.
Scene temperature, humidity, speed and pressure signal that described control module is used for sensor transmissions is returned carry out computing and processing; The operator unit is same as and detects and control textile machine integrated automation system; Described driving and gear unit are used for carrying out the program of setting according to controller or operator, and motor is moved according to the reservation mode; Described communication network is used for the connected system unit and carries out the network service of total system; The control information that the reception controller unit is finished dealing with requires the drive motor operation according to controller unit.
According to the textile machine automated system that the utility model provides, the textile machine system of employing Industrial Ethernet then can well improve the many disadvantages of industrial field bus, realizes following technique effect.
Textile machine automated system according to the utility model provides by monitoring and the statistics to equipment operation condition, can improve the Homes Using TV of equipment greatly, thereby improves the competitive power of enterprise.
The textile machine automated system that provides according to the utility model, with the conventional on-site bus communication speed the traffic rate of the highest 12Mbps compare, the Industrial Ethernet traffic rate is commonly 10M/100M bps, and the Industrial Ethernet technology of 1Gbps is also ripe, and traffic rate significantly improves.
Industrial Ethernet is the procotol of standard, also is to use at present the most abundant and most widely used procotol of disclosure.Nearly all manufacturer all has the ability and corresponding product support Industrial Ethernet technology.Therefore, adopt Industrial Ethernet can guarantee compatibility and consistance between the various device as the communication technology.And, because the support of numerous manufacturers is arranged, adopt the equipment price of Industrial Ethernet technology also comparatively cheap.Because the consistance of agreement, the textile machine that therefore adopts the Industrial Ethernet technology is the integrated INTRANET of plant area and the INTERNET of entering very easily.
Below in conjunction with the drawings and specific embodiments the utility model is described further.
Description of drawings
Figure 1 shows that the Typical Disposition of programmable logic controller (PLC) controls system of the textile machine equipment automatization system of an embodiment of the present utility model;
Figure 2 shows that and adopt the as a whole textile machine automated system structure of the network communications technology of Industrial Ethernet.
Embodiment
The textile machine automated system that provides according to the utility model, this textile machine automated system comprises control module, operator unit, driving and gear unit, communication network, sensor and motor, it is characterized in that, described driving is connected described control module and described motor with gear unit by Industrial Ethernet, described operator unit respectively with described driving and gear unit be connected control module and be connected, described sensor is connected with described control module.
Wherein, scene temperature, humidity, speed and pressure signal that described control module is used for sensor transmissions is returned carry out computing and processing, the unified textile machine each several part technique of coordinating.Control module is generally Programmable Logic Controller, is divided into processor module, communication module, input/output module etc.Processor module then comprises computing chip, bus control chip, register, floating-point operation processor, solidifies internal memory, external Extended RAM interface and battery etc.The conventional processors module can be at self integrated RS-232 or RS-485 interface.RS-232 interface is used for engineering technical personnel and by computing machine controller unit is carried out field programming communication.The RS-485 interface then be used for to connect the industrial field bus network, and the controller instruction is sent to driver, frequency converter, motor or sensor signal is sent to controller unit.If conventional processors module self is not when integrated communicaton interface or integrated interface can not satisfy communication requirement, then generally can be in the controller unit additional communications modules to satisfy extra communication requirement.The built-in input/output module of controller unit then can be used for the nearer input-output device of link position, equipment such as digital switch, voltage table, reometer, pressure transducer, pilot lamp.
As shown in Figure 1, controller unit processor module 1, the integrated input/output module 2 of controller unit, controller unit ethernet communication module 3.Connect and communication the built-in exented memory interface of processor module A1, the built-in RS-232 interface A2 of processor module, the built-in RS-485 interface of processor module A3 between three modules by rearmounted backboard.The integrated input/output module connector of controller unit A4, controller unit ethernet communication module 100 m ethernet communication interface A5, for controller unit ethernet communication module gigabit Ethernet communication interface A6, be the connecting line B1 between the integrated input/output module of controller unit and the on-the-spot input-output device.
According to a kind of embodiment of the present utility model, control module is Programmable Logic Controller, input and output module that configuration is necessary, being used for the system share signal receives and controls, also other configuration processor module is carried out system communication by Industrial Ethernet interface and frequency converter, driver, the synchro control program of operational system unit rotating speed, the speed of the motor of control unit and synchronous realizes the system process requirement.Simultaneously, communicate by letter with on-the-spot far-end input-output unit by Industrial Ethernet, the conventional control program of operational system, control system each several part temperature, also be, pressure, flow, lubricated, stand-by motor and operator's console signal, finish the operation of whole system and control.Processor module also can provide friendly man machine operation interface by Industrial Ethernet and operator's unit communications, carries out system's technological parameter and revises, moves the operations such as control, display of regime and warning indication.Can also communicate by Industrial Ethernet and the third party device that possesses the standard ethernet interface.
According to the utility model, described operator unit is same as and detects and control textile machine integrated automation system, so that the integrated automation system moves according to the mode that the operator sets, for example the operator directly controls far-end driver or motor on the man-machine interface at the scene, makes motor according to setting rotation speed operation.The operator also can carry out emergency treatment according to the prompting that controller provides, for example control module detects pressure transducer pressure and exceeds limit value, then controller can warning prompt occur in operator unit man-machine interface, and the operator can carry out emergency treatment according to warning prompt.
According to the utility model, described driving and gear unit are used for carrying out the program of setting according to controller or operator, and motor is moved according to the reservation mode.
Communication network then is used for the connected system unit and carries out the network service of total system, for example controller control signal is sent to drive and gear unit, and sensor signal is sent to controller, and controller signals is sent to the operator unit.
According to the utility model, described control module is integrated Industrial Ethernet interface on the controller unit processor module, has perhaps added the controller unit of ethernet communication module in the controller accessory module.Driving with conventional elements is the integrated equipment of Industrial Ethernet interface on frequency converter, driver, motor.The operator unit is the integrated equipment of Industrial Ethernet interface on the operator station man-machine interface at the scene.Communication network then is the Industrial Ethernet network that meets IEEE-USA's 802.3 ethernet standards.
According to a kind of embodiment of the present utility model, as shown in Figure 2, the operator unit connects driving and gear unit by Industrial Ethernet, simultaneously by the Industrial Ethernet connection control unit.The operator receives the information that controller unit feeds back simultaneously by the Industrial Ethernet Control controller unit, and perhaps the operator unit can direct controlling and driving and gear unit, makes driver, frequency converter according to operator's wish control motor operation.
Control module is by Industrial Ethernet attended operation person unit and driving and gear unit, connect the distal sensor unit by Industrial Ethernet, the in-site modeling digital signal that receiving sensor feeds back is directly controlled some nearer digital quantity equipment and analog quantity equipment simultaneously.The field-programmable controller carries out communication by Industrial Ethernet and engineer station and operator station, and man machine operation interface is provided.The human-machine operation operator interfaces can be expressed current textile machine production equipment situation by different colours, literal and graphics mode, as stop, operation, the speed of a motor vehicle and fault etc.By the operation on the interface, realize technological parameter setting, operation control, display of regime, alarm indication, operation and alert data record and the functions such as inquiry, printing of system.
Driving is connected controller unit and motor with gear unit by Industrial Ethernet, and the control information that the reception controller unit is finished dealing with requires the drive motor operation according to controller unit.
Textile machine automated system take Industrial Ethernet as main communication mode, it is the future developing trend of textile machine electromechanical integration, can satisfy the textile machine automation control system and control to the numerically controlled transformation process from simulation, the requirement of its communication ability that day by day increases.
Claims (2)
1. textile machine automated system, this textile machine automated system comprises control module, operator unit, driving and gear unit, communication network, sensor and motor, it is characterized in that, described driving is connected described control module and described motor with gear unit by Industrial Ethernet, described operator unit is connected with gear unit and described control module with described driving respectively, and described sensor is connected with described control module.
2. textile machine automated system as claimed in claim 1, wherein, described control module comprises processor module, communication module and input/output module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205424628U CN202649776U (en) | 2011-12-22 | 2011-12-22 | Textile machinery automation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205424628U CN202649776U (en) | 2011-12-22 | 2011-12-22 | Textile machinery automation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202649776U true CN202649776U (en) | 2013-01-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205424628U Expired - Fee Related CN202649776U (en) | 2011-12-22 | 2011-12-22 | Textile machinery automation system |
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| CN (1) | CN202649776U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104809725A (en) * | 2015-04-23 | 2015-07-29 | 广东工业大学 | Cloth defect visual identify detecting device and method |
| CN108897293A (en) * | 2018-07-19 | 2018-11-27 | 广东溢达纺织有限公司 | Loom control method, system, computer equipment and storage medium |
| CN114625060A (en) * | 2022-03-16 | 2022-06-14 | 浙江华章科技有限公司 | Novel transmission control system |
-
2011
- 2011-12-22 CN CN2011205424628U patent/CN202649776U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104809725A (en) * | 2015-04-23 | 2015-07-29 | 广东工业大学 | Cloth defect visual identify detecting device and method |
| CN108897293A (en) * | 2018-07-19 | 2018-11-27 | 广东溢达纺织有限公司 | Loom control method, system, computer equipment and storage medium |
| CN114625060A (en) * | 2022-03-16 | 2022-06-14 | 浙江华章科技有限公司 | Novel transmission control system |
| CN114625060B (en) * | 2022-03-16 | 2023-10-27 | 浙江华章科技有限公司 | Transmission control system |
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Legal Events
| Date | Code | Title | Description |
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| DD01 | Delivery of document by public notice |
Addressee: Sun Daijing Document name: Notification of Passing Examination on Formalities |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130102 Termination date: 20191222 |
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| CF01 | Termination of patent right due to non-payment of annual fee |