CN103264146B - Small-sized magnesium ingot casting machine - Google Patents
Small-sized magnesium ingot casting machine Download PDFInfo
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- CN103264146B CN103264146B CN201310191747.5A CN201310191747A CN103264146B CN 103264146 B CN103264146 B CN 103264146B CN 201310191747 A CN201310191747 A CN 201310191747A CN 103264146 B CN103264146 B CN 103264146B
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Abstract
The present invention relates to a kind of magnesium ingot casting machine, specifically a kind of small-sized magnesium ingot casting machine, comprise holding furnace, to be sheathed in holding furnace and to hold the fireless cooker of magnesium liquid, some moulds, frame, also comprise the horizontal transport agency be located in frame, be connected to lever swing arm one end and the driving mechanism that back and forth swings up and down of the activation lever swing arm other end, described horizontal transport agency comprises two drive sprockets being located at frame front-end and back-end respectively, two driven sprockets, two chains, motor, the reductor be connected with motor, reductor is connected on the sprocket shaft of drive sprocket by shaft coupling, the sprocket shaft of drive sprocket is provided with hinge wheel, two chains are engaged in two drive sprockets respectively, on the sprocket of two driven sprocket respective side, bearing panel is connected with between each relative chain link of two chains, each bearing panel is installed with a mould, the track ensureing rectilinear motion is needed between mould.
Description
Technical field
The present invention relates to a kind of magnesium ingot casting machine, specifically a kind of small-sized magnesium ingot casting machine.
Background technology
The casting of the little magnesium ingot of 100 ~ 500 grams adopts Contiuum type mould, hand teeming.When after magnesium ingot cooled and solidified, need manually the little magnesium ingot pressure of disjunctor to be cut separation.Separating cut is irregular, and appearance unsightly; Secondly, for the little magnesium ingot of 100 ~ 500 grams, customer requirement error need control at ± 15 grams, and hand teeming is difficult to reach this requirement, and production efficiency is low.
Summary of the invention
The present invention, in order to solve the problem of the magnesium ingot casting machine not being applicable to casting 100 ~ 500 grams, provides a kind of small-sized magnesium ingot casting machine.
The present invention is achieved by the following technical solutions: small-sized magnesium ingot casting machine, comprise holding furnace, to be sheathed in holding furnace and to hold the fireless cooker of magnesium liquid, some moulds, frame, also comprise the horizontal transport agency be located in frame, be connected to lever swing arm one end and the driving mechanism that back and forth swings up and down of the activation lever swing arm other end, described horizontal transport agency comprises two drive sprockets being located at frame front-end and back-end respectively, two driven sprockets, two chains, motor, the reductor be connected with motor, reductor is connected on the sprocket shaft of drive sprocket by shaft coupling, the sprocket shaft of drive sprocket is provided with hinge wheel, two chains are engaged in two drive sprockets respectively, on the sprocket of two driven sprocket respective side, bearing panel is connected with between each relative chain link of two chains, each bearing panel is installed with a mould, the track ensureing rectilinear motion is needed between mould, the fireless cooker being arranged with holding furnace is supported in above frame rear end, opening is had bottom the holding furnace being positioned at the top of mold movement track, magnesium liquid sprue gate is had bottom the fireless cooker corresponding with the opening bottom holding furnace, the lever swing arm other end suspention back and forth swung up and down has the mandrel with conical head, about mandrel, before and after to be limited in fireless cooker and its conical head matches with magnesium liquid sprue gate, the frame being positioned at drive sprocket front is provided with bracing frame, bracing frame is provided with pawl wheel, the wheel shaft of pawl wheel is provided with the sprocket wheel with hinge wheel chain drive, be positioned at the bracing frame below pawl wheel is provided with and knock bar, the middle and upper part of knocking bar is articulated with on bracing frame, the ratchet of pawl wheel with knock bar top in intermittent keep off connecing be slidably matched, knock shaping being provided with of bar portion integral and knock hammer, the gearratio of hinge wheel and sprocket wheel, matching with the number of detents of pawl wheel need ensure to knock the mould hammered into shape and knock and move to drive sprocket front end.
During concrete use, Electric Machine Control reductor rotates, and reductor controls the operation of drive sprocket, only need control the work of motor, can control chain and run, stops, controlling the movement rhythm of bearing panel mold thus.Fireless cooker is heated to 730 degrees Celsius by holding furnace, magnesium liquid adds in fireless cooker by artificial spoon, reductor controls drive sprocket and runs counterclockwise (being as the criterion with the direction shown in Fig. 1), when mould moves to the opening part bottom holding furnace, reductor is by controlling drive sprocket, make chain out of service, the mandrel of the driving mechanisms control lever swing arm other end upwards runs, magnesium liquid in fireless cooker passes through the opening of magnesium liquid sprue gate and holding furnace, in injection mould, when the magnesium liquid in mould reaches requirement injection rate, the mandrel of the driving mechanisms control lever swing arm other end runs downwards, the conical head of mandrel matches with magnesium liquid sprue gate, chain continues to run, repeat above-mentioned steps.
When the mould filling magnesium liquid moves to drive sprocket place, magnesium liquid is frozen into magnesium ingot, the gearratio of hinge wheel and sprocket wheel, to match with the number of detents of pawl wheel, the ratchet of pawl wheel with knock bar top and keep off connecing and be slidably matched, knock hammer and knock the mould moving to drive sprocket front end, the magnesium ingot break away from moulds in mould.
In theory, as long as can all can adopt by the driving mechanism that back and forth swings up and down of the activation lever swing arm other end, the common driving mechanism in this area comprises cylinder.
Further, knock bar top and have the inclined-plane coordinated with the detent slide of pawl wheel.The inclination angle on this inclined-plane is different, strikes hammer movement peak different with the speed of service.
Small-sized magnesium ingot casting machine of the present invention by the operation rhythm controlling reductor and driving mechanism can realize magnesium ingot weight accurately, good looking appearance, stay in grade, be applicable to the casting of 100 ~ 500 grams of little magnesium ingots, meet the demand of people to different size magnesium ingot, meet the demand of client, expand the market share, enhance enterprise competitiveness, production efficiency is high, its control and simple and convenient.
Accompanying drawing explanation
Fig. 1 is the structural representation of small-sized magnesium ingot casting machine of the present invention.
Fig. 2 is the top view of Fig. 1.
In figure: 1-holding furnace, 2-fireless cooker, 3-mould, 4-frame, 5-drive sprocket, 6-driven sprocket, 7-chain, 8-motor, 9-bearing panel, 10-magnesium liquid sprue gate, 11-lever, 12-mandrel, 13-pawl wheel, 14-bracing frame, 15-reductor, 16-knocks bar, and 17-knocks hammer, 18-cylinder, 19-inclined-plane, 20-hinge wheel, 21-sprocket wheel.
Detailed description of the invention
Small-sized magnesium ingot casting machine, comprise holding furnace 1, to be sheathed in holding furnace 1 and to hold the fireless cooker 2 of magnesium liquid, some moulds 3, frame 4, also comprise the horizontal transport agency be located in frame 4, be connected to lever 11 swing arm one end and the driving mechanism that back and forth swings up and down of the activation lever 11 swing arm other end, described horizontal transport agency comprises two drive sprockets 5 being located at frame 4 front-end and back-end respectively, two driven sprockets 6, two chains 7, motor 8, the reductor 15 be connected with motor 8, reductor 15 is connected on the sprocket shaft of drive sprocket 5 by shaft coupling, the sprocket shaft of drive sprocket 5 is provided with hinge wheel 20, two chains 7 are engaged in two drive sprockets 5 respectively, on the sprocket of two driven sprocket 6 respective side, bearing panel 9 is connected with between each relative chain link of two chains 7, each bearing panel 9 is installed with a mould 1, the track ensureing rectilinear motion is needed between mould 1, the fireless cooker 2 being arranged with holding furnace 1 is supported in above frame 4 rear end, opening is had bottom the holding furnace 1 being positioned at the top of mould 1 movement locus, magnesium liquid sprue gate 10 is had bottom the fireless cooker 2 corresponding with the opening bottom holding furnace 1, the lever 11 swing arm other end suspention back and forth swung up and down has the mandrel 12 with conical head, mandrel about 12, before and after to be limited in fireless cooker 2 and its conical head matches with magnesium liquid sprue gate 10, the frame 4 being positioned at drive sprocket 5 front is provided with bracing frame 14, bracing frame 14 is provided with pawl wheel 13, the wheel shaft of pawl wheel 13 is provided with the sprocket wheel 21 with hinge wheel 20 chain drive, be positioned at the bracing frame 14 below pawl wheel 13 is provided with and knock bar 16, the middle and upper part of knocking bar 16 is articulated with on bracing frame 14, the ratchet of pawl wheel 13 with knock bar 16 top in intermittent keep off connecing be slidably matched, knock shaping being provided with of bar 16 portion integral and knock hammer 17, the gearratio of hinge wheel 20 and sprocket wheel 21, match with the number of detents of pawl wheel 13 and need ensure that knocking hammer 17 knocks the mould 3 moving to drive sprocket 5 front end.
Described driving mechanism comprises cylinder 18.
Knock bar 16 top and have the inclined-plane 19 coordinated with the detent slide of pawl wheel 13.
During concrete enforcement, adopt PLC control method, the driving mechanism of small-sized magnesium ingot casting machine runs under the control of PLC, artificial intermittence is only needed to add magnesium liquid in fireless cooker 2, break complete manually-operated lag, alleviate the labour intensity of operator, achieve the semi-automation of whole casting machine.
Claims (3)
1. small-sized magnesium ingot casting machine, comprise holding furnace (1), to be sheathed in holding furnace (1) and to hold the fireless cooker (2) of magnesium liquid, some moulds (3), frame (4), it is characterized in that, also comprise the horizontal transport agency be located in frame (4), be connected to lever (11) swing arm one end and the driving mechanism that back and forth swings up and down of activation lever (11) the swing arm other end, described horizontal transport agency comprises two drive sprockets (5) being located at frame (4) front-end and back-end respectively, two driven sprockets (6), two chains (7), motor (8), the reductor (15) be connected with motor (8), reductor (15) is connected to by shaft coupling on the sprocket shaft of drive sprocket (5), the sprocket shaft of drive sprocket (5) is provided with hinge wheel (20), two chains (7) are engaged in two drive sprockets (5) respectively, on the sprocket of two driven sprockets (6) respective side, bearing panel (9) is connected with between each relative chain link of two chains (7), each bearing panel (9) is installed with a mould (3), the track ensureing rectilinear motion is needed between mould (3), the fireless cooker (2) being arranged with holding furnace (1) is supported in above frame (4) rear end, holding furnace (1) bottom being positioned at the top of mould (3) movement locus has opening, fireless cooker (2) bottom corresponding with the opening of holding furnace (1) bottom has magnesium liquid sprue gate (10), lever (11) the swing arm other end suspention back and forth swung up and down has the mandrel (12) with conical head, mandrel (12) left and right, before and after to be limited in fireless cooker (2) and its conical head matches with magnesium liquid sprue gate (10), the frame (4) being positioned at drive sprocket (5) front is provided with bracing frame (14), bracing frame (14) is provided with pawl wheel (13), the wheel shaft of pawl wheel (13) is provided with the sprocket wheel (21) with hinge wheel (20) chain drive, the bracing frame (14) being positioned at pawl wheel (13) below is provided with and knocks bar (16), the middle and upper part of knocking bar (16) is articulated with on bracing frame (14), the ratchet of pawl wheel (13) with knock bar (16) top in intermittent keep off connecing be slidably matched, knock shaping being provided with of bar (16) portion integral and knock hammer (17), the gearratio of hinge wheel (20) and sprocket wheel (21) matches with the number of detents of pawl wheel (13) need ensure to knock and hammers (17) into shape and knock the mould (3) moving to drive sprocket (5) front end.
2. small-sized magnesium ingot casting machine according to claim 1, is characterized in that, described driving mechanism comprises cylinder (18).
3. small-sized magnesium ingot casting machine according to claim 1 and 2, is characterized in that, knocks bar (16) top and has the inclined-plane (19) coordinated with the detent slide of pawl wheel (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310191747.5A CN103264146B (en) | 2013-05-22 | 2013-05-22 | Small-sized magnesium ingot casting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310191747.5A CN103264146B (en) | 2013-05-22 | 2013-05-22 | Small-sized magnesium ingot casting machine |
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| Publication Number | Publication Date |
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| CN103264146A CN103264146A (en) | 2013-08-28 |
| CN103264146B true CN103264146B (en) | 2015-12-02 |
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| CN201310191747.5A Active CN103264146B (en) | 2013-05-22 | 2013-05-22 | Small-sized magnesium ingot casting machine |
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| CN105157421B (en) * | 2015-06-30 | 2017-05-31 | 山东温岭精锻科技有限公司 | Continuous holding furnace |
| CN107400767B (en) * | 2015-06-30 | 2018-12-11 | 山东温岭精锻科技有限公司 | A kind of heat treatment equipment for driven spiral bevel gear combination forging |
| CN106077531B (en) * | 2016-07-14 | 2018-08-17 | 黄全 | Aluminium alloy ingots Casting Equipment and casting technique |
| CN106111745B (en) * | 2016-08-22 | 2017-12-05 | 中山市万达机械自动化科技有限公司 | A kind of door hinge smooths full-automatic tinuous production |
| CN109454196B (en) * | 2017-09-06 | 2024-06-11 | 核工业西南物理研究院 | Automatic feeding and discharging device of automobile disc brake pad spin riveting machine |
| CN108838348B (en) * | 2018-07-11 | 2020-07-10 | 四川理工学院 | Lithium ingot production system |
| CN108723308B (en) * | 2018-08-31 | 2024-04-30 | 王建隆 | Small magnesium ingot pouring system and small magnesium ingot production line |
| CN109202045B (en) * | 2018-10-31 | 2020-09-22 | 山西八达镁业有限公司 | Raw magnesium refining mechanized casting system and method |
| CN110000347A (en) * | 2019-05-13 | 2019-07-12 | 东北大学 | A kind of the manganese block running gate system and method for volume-tunable |
| CN114774732B (en) * | 2022-05-05 | 2023-05-02 | 深圳市瑜悦珠宝有限公司 | Gold alloy, preparation method thereof and artificial intelligence processing device |
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| GB1453206A (en) * | 1974-10-09 | 1976-10-20 | Mitsui Mining & Smelting Co | Method and apparatus for automatically casting nonferrous metal |
| CN2302858Y (en) * | 1997-08-28 | 1999-01-06 | 张友富 | Horizontal type continuous casting and moulding machine |
| CN200984632Y (en) * | 2006-12-22 | 2007-12-05 | 石家庄镁淇科技发展有限公司 | Horizontal circulating casting machine special for magnesium alloy |
| CN200984631Y (en) * | 2006-12-22 | 2007-12-05 | 石家庄镁淇科技发展有限公司 | Horizontal reciprocating casting machine special for magnesium alloy |
| CN201783639U (en) * | 2010-05-18 | 2011-04-06 | 营口洪亮机械发展有限公司 | Flapping mechanism of pig casting machine |
| CN201871719U (en) * | 2010-11-10 | 2011-06-22 | 白银有色集团股份有限公司 | Lever-type mechanical vibration device |
| CN201922002U (en) * | 2011-01-29 | 2011-08-10 | 湖南江冶机电科技有限公司 | Lead-antimony alloy ingot casting unit |
| CN202894293U (en) * | 2012-11-29 | 2013-04-24 | 浙江天能电源材料有限公司 | Interlocking knocking type lead ingot demoulding device |
| CN203235932U (en) * | 2013-05-22 | 2013-10-16 | 闻喜县瑞格镁业有限公司 | Minitype magnesium ingot casting machine |
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Address after: 043800 Shanxi city of Yuncheng Province Wang Pei township of Wenxi county. Patentee after: Shanxi Reggae Metal New Material Co Ltd Address before: 043800 Shanxi city of Yuncheng Province Wang Pei township of Wenxi county. Patentee before: Wenxi County Regal Magnesium Co., Ltd. |