CN103252816A - Production process of piano-lacquered venetian blinds - Google Patents
Production process of piano-lacquered venetian blinds Download PDFInfo
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- CN103252816A CN103252816A CN2012102361556A CN201210236155A CN103252816A CN 103252816 A CN103252816 A CN 103252816A CN 2012102361556 A CN2012102361556 A CN 2012102361556A CN 201210236155 A CN201210236155 A CN 201210236155A CN 103252816 A CN103252816 A CN 103252816A
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Abstract
The invention discloses a production process of piano-lacquered venetian blinds. The production process includes the steps of firstly, selecting materials; secondly, baking boards; thirdly, slicing; fourthly, performing IQC (incoming quality control) inspection; fifthly, performing finish cutting; sixthly, spraying the edge; seventhly, sanding; eighthly, coating; ninthly, perforating; tenthly, assembling; eleventhly, inspecting finished products; and twelfthly, packaging. According to the process, high-quality basswood is cut into boards of proper thickness; the boards are reasonably and fully baked in a drying kiln; after the boards are sliced, slices are sequentially subjected to IQC inspection, finish cutting, edge spraying, sanding and coating; the slices are coated with piano lacquer during coating so that durable and attractive slats are obtained; and the slats are subjected to perforating, assembly, and finished product inspection and packaging so that high-quality venetian blinds are obtained. The production process is simple, is convenient to operate and is suitable for batch production of venetian blinds, specifications and styles are uniform, and product decoration is more effective.
Description
Technical field
The present invention relates to the sun blind art, refer in particular to a kind of manufacturing process of piano lacquer sun blind.
Background technology
Sun blind are a kind of styles of curtain, originate from China.In the Chinese ancient architecture, the mullion window is arranged, utilization is arranged from each dynasty of the Warring states to Han dynasty.Vertical bar say the mullion window, also have horizontal stripe, be lattice window for sleeping in.The lattice window that crouches is a kind of original style of sun blind, we can say that also it is the original states of sun blind.Sun blind in the market, or very thin magnificent, or rough big god.The cross-wise lines of its overall alignment shows plane U.S. of style and warmth.By the adjusting of light, sun blind can also bring for succinct space of modern times and change pleasing sense; The selection of multiple color more makes the style of sun blind and home decoration combine together.
Yet, the manufacturing of sun blind is at present all adopted comparatively simple and crude technology from the selection of beginning to last assembling overall process, thereby cause produced sun blind durability and aesthetics all to have very big deficiency, people wish that urgently the durability of sun blind and aesthetics can have a qualitative leap.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its main purpose provides a kind of manufacturing process of piano lacquer sun blind, and it can effectively solve simple and crude sun blind durability and the aesthetics of causing of existing sun blind manufacturing process and have not enough problem.
For achieving the above object, the present invention adopts following technical scheme:
A kind of manufacturing process of piano lacquer sun blind includes following steps
(1) selection: selecting the age of tree for use is the Russian linden in 10 years～50 years, and two diameter difference of linden and accurately cuts into the sheet material that thickness is 60mm through band saw in 30cm;
(2) sheet material oven dry: at first, using batten that aforementioned sheet material is combined into width is 1.2 meters, it highly is side's heap of 1.8 meters, each laminate material assembly wants concentric reducer to arrange in pairs or groups mutually when putting, piece together tight between sheet material and the sheet material, make every laminate material width the same, use one of the 50cm in batten interval to separate between layer and the layer and form the gap; Then, use fork truck will stack good sheet material and put into drying kiln, put combusting boiler behind the closed allround drying kiln, utilize steam blast and the acting in conjunction of revolution staving to finish the sheet material oven dry, sheet material sprays into the steam in the boiler by the steam blast pipe in drying kiln that sheet material is all steamed is saturating, and then by boiling fluidisation hot blast and the abundant contact drying of sheet material, repeat abovely to steam saturating and drying process is finished final sheet material for three times and dried, and sheet material must dried kiln drying 28～30 days, made its moisture content control between 8～12%;
(3) hack: the sheet material that uses bench saw will finish oven dry is cut into the required blade of curtain;
(4) IQC check: at first, by IQC inspector aforementioned blade is carried out classification; Then, blade after the classification is carried out face, lateral bending check, no matter the curved length of face is no more than 3.8mm without exception, length of blade is when 3FT is following, the lateral bending allowed band is in the 1.6mm, and length of blade is when the above 5FT of 3FT is following, and the lateral bending allowed band is in the 3.2mm, length of blade is when 5FT is above, and the lateral bending allowed band is in the 4.8mm;
(5) essence is cut: the speed of using sanction to saw with 2900 revolutions per seconds accurately cuts blade as required;
(6) spray limit: at first, stamp first to transparent priming at blade edge, use 180# sand paper to carry out the sand limit after waiting the priming paint drying, make blade edge smooth mellow and full; Then, be placed on the oil spout car successively the two sides to blade and carry out painted the blade on the good limit of sand is closely smooth; Then, digital control two degree priming paint are transferred to 18 seconds so that blade is carried out under-coating varnish again, polish with 320# sand paper after the priming paint dry tack free, after polishing is good digital control complete bright finish paint is transferred to 18 seconds blade is gone up finish paint;
(7) sanding: successively adopt 120# abrasive band, 180# abrasive band and 240# abrasive band that blade is carried out sanding surface successively through the fluid pressure type sander and handle;
(8) application: at first, use digital control ultraviolet roller coating equipment bottoming to mix colours painted so that blade is finished simultaneously; Then, make vanes cross hot pressing, and adopt mode that steel wheel reverses with the roller coating of piano priming paint on the surface of blade, and adopt ultraviolet ray irradiation drying machine that piano priming paint is carried out drying; Then, the surface of adopting dustless coating equipment that environment-friendly type piano finish paint is coated with to be contained in blade to be covering piano priming paint, and adopts ultraviolet ray irradiation drying machine that the piano finish paint is carried out drying;
(9) punching: use perforating press that blade is carried out punching;
(10) assembling: adopt artificial or machine to assemble and form the sun blind finished product finishing blade after the punching;
(11) product inspection: the sun blind finished product is carried out quality inspection;
(12) packing: adopt artificial or machine is packed up-to-standard sun blind finished product.
As a kind of preferred version, in the described step (3), at first adopt bench saw that sheet material is cut into the lumps of wood bar of 6cm～12cm, then, lumps of wood strap saw is broken into the blade of 50.8mm～3.2mm.
The present invention compared with prior art has tangible advantage and beneficial effect, particularly, and as shown from the above technical solution:
By selecting superior linden for use, linden is cut into the sheet material of suitable thickness, utilize drying kiln that sheet material is carried out rationally oven dry fully, with control sheet material moisture content between 8～12%, after sheet material hacked, successively blade is carried out the IQC check, essence is cut, the spray limit, sanding and application, in the process of application, finish piano lacquer in the blade spraying, to obtain blade not only durable but also attractive in appearance, pass through punching then, assembling, product inspection and be packaged to be colory sun blind, manufacturing process of the present invention is simple, and is easy to operate, is suitable for sun blind are produced in enormous quantities, specification pattern unanimity, and can change different pattern and color as required at any time, applicability is strong, good looking appearance, decorative effect is better.
For more clearly setting forth architectural feature of the present invention and effect, the present invention is described in detail below in conjunction with accompanying drawing and specific embodiment.
Description of drawings
Fig. 1 is the manufacturing flow chart of the present invention's preferred embodiment.
The specific embodiment
Please refer to shown in Figure 1ly, the manufacturing process that it has demonstrated the present invention's preferred embodiment includes following steps:
(1) selection: selecting the age of tree for use is the one-level Russia linden in 10 years～50 years, prepare for making high-quality sun blind, two diameter difference of linden and accurately cuts into the sheet material that thickness is 60mm through band saw in 30cm, in order to follow-up sheet material is carried out all even sufficient oven dry.
(2) sheet material oven dry: at first, using batten that aforementioned sheet material is combined into width is 1.2 meters, highly be that side's heap of 1.8 meters is to finish loading of kiln, in the process of loading of kiln, each sheet material wanted concentric reducer to arrange in pairs or groups mutually when each laminate material assembly was put, and pieced together between sheet material and the sheet material and tightly can not leave too big slit, make every laminate material width the same, simultaneously, use one of the 50cm in batten interval to separate between layer and the layer and form the gap, so that ventilated during follow-up oven dry operation; Then, use fork truck will stack good sheet material and put into drying kiln, put combusting boiler behind the closed allround drying kiln, utilize steam blast and the acting in conjunction of revolution staving to finish the sheet material oven dry, sheet material sprays into the steam in the boiler by the steam blast pipe in drying kiln that sheet material is all steamed is saturating, and then by boiling fluidisation hot blast and the abundant contact drying of sheet material, repeat abovely to steam saturating and drying process is finished final sheet material for three times and dried, and sheet material must dried kiln drying 28～30 days, make its moisture content control between 8～12%, so just make follow-up produced blade can not be out of shape in any environment.
(3) hack: the sheet material that uses bench saw will finish oven dry is cut into the required blade of curtain, specifically say, in the present embodiment, at first adopt bench saw sheet material to be cut into the lumps of wood bar of 6cm * 12cm, then, lumps of wood strap saw is broken into the blade of 50.8mm * 3.2mm, and the big I of the specification of blade is carried out sawing according to actual needs.
(4) IQC check: at first, by IQC inspector aforementioned blade is carried out classification, what do not have mineral line, worm channel and other poor prognostic cause on the blade is split up into the A/B level, has the mineral line to be split up into the C/D level; Then, blade after the classification is carried out face, lateral bending check, no matter the curved length of face is no more than 3.8mm without exception, and length of blade is when 3FT is following, and the lateral bending allowed band is in the 1.6mm, length of blade is when the above 5FT of 3FT is following, the lateral bending allowed band is in the 3.2mm, and length of blade is when 5FT is above, and the lateral bending allowed band is in the 4.8mm.
(5) essence is cut: the speed of using sanction to saw with 2900 revolutions per seconds accurately cuts the blade that is up to the standards as required, in order to do not make the blade unfilled corner.
(6) spray limit: at first, stamp first to transparent priming at blade edge, treat to use 180# sand paper to carry out the sand limit after the priming paint drying, make blade edge smooth mellow and full; Then, with the blade on the good limit of sand closely smooth being placed on successively the two sides of blade is carried out paintedly on the oil spout car, to note the color uniformity when painted, depth appropriateness, carry out second face colouring simultaneously when first face colouring finishes, two face colourings must be just the same, and the two tone colour phenomenon can not be arranged; Then, digital control (NC) two degree priming paint are transferred to 18 seconds so that blade is carried out under-coating varnish again, polish with 320# sand paper after the priming paint dry tack free, after polishing is good digital control (NC) complete bright finish paint is transferred to 18 seconds blade being gone up finish paint, can not have during last finish paint flow oily, paint unequal bad phenomenon.
(7) sanding: successively adopt 120# abrasive band, 180# abrasive band and 240# abrasive band that blade is carried out sanding surface successively through the fluid pressure type sander and handle.
(8) application: at first, use digital control ultraviolet roller coating equipment bottoming to mix colours painted so that blade is finished simultaneously; Then, make vanes cross hot pressing, adopt mode that steel wheel reverses with the roller coating of piano priming paint on the surface of blade, and adopt ultraviolet ray irradiation drying machine that piano priming paint is carried out drying; Then, the surface of adopting dustless coating equipment that environment-friendly type piano finish paint is coated with to be contained in blade to be covering piano priming paint, and adopts ultraviolet ray irradiation drying machine that the piano finish paint is carried out drying.
(9) punching: use perforating press that blade is carried out punching, adopt perforating press that blade is carried out punching for existing mature technology, at this punching operation is not described in detail.
(10) assembling: adopt artificial or machine to assemble and form the sun blind finished product finishing blade after the punching, blade be assembled into existing mature technology, be not described in detail at this assembling process to blade.
(11) product inspection: the sun blind finished product is carried out quality inspection, in order to up-to-standard and underproof finished product is separated.
(12) packing: adopt artificial or machine is packed up-to-standard sun blind finished product and got final product.
Design focal point of the present invention is: by selecting superior linden for use, linden is cut into the sheet material of suitable thickness, utilize drying kiln that sheet material is carried out rationally oven dry fully, with control sheet material moisture content between 8～12%, after sheet material hacked, successively blade is carried out the IQC check, essence is cut, the spray limit, sanding and application, in the process of application, finish piano lacquer in the blade spraying, to obtain blade not only durable but also attractive in appearance, pass through punching then, assembling, product inspection and be packaged to be colory sun blind, manufacturing process of the present invention is simple, and is easy to operate, is suitable for sun blind are produced in enormous quantities, specification pattern unanimity, and can change different pattern and color as required at any time, applicability is strong, good looking appearance, decorative effect is better.
The above, it only is preferred embodiment of the present invention, be not that technical scope of the present invention is imposed any restrictions, so every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any trickle modification, equivalent variations and modification that above embodiment does.
Claims (2)
1. the manufacturing process of piano lacquer sun blind is characterized in that: include following steps
(1) selection: selecting the age of tree for use is the Russian linden in 10 years～50 years, and two diameter difference of linden and accurately cuts into the sheet material that thickness is 60mm through band saw in 30cm;
(2) sheet material oven dry: at first, using batten that aforementioned sheet material is combined into width is 1.2 meters, it highly is side's heap of 1.8 meters, each laminate material assembly wants concentric reducer to arrange in pairs or groups mutually when putting, piece together tight between sheet material and the sheet material, make every laminate material width the same, use one of the 50cm in batten interval to separate between layer and the layer and form the gap; Then, use fork truck will stack good sheet material and put into drying kiln, put combusting boiler behind the closed allround drying kiln, utilize steam blast and the acting in conjunction of revolution staving to finish the sheet material oven dry, sheet material sprays into the steam in the boiler by the steam blast pipe in drying kiln that sheet material is all steamed is saturating, and then by boiling fluidisation hot blast and the abundant contact drying of sheet material, repeat abovely to steam saturating and drying process is finished final sheet material for three times and dried, and sheet material must dried kiln drying 28～30 days, made its moisture content control between 8～12%;
(3) hack: the sheet material that uses bench saw will finish oven dry is cut into the required blade of curtain;
(4) IQC check: at first, by IQC inspector aforementioned blade is carried out classification; Then, blade after the classification is carried out face, lateral bending check, no matter the curved length of face is no more than 3.8mm without exception, length of blade is when 3FT is following, the lateral bending allowed band is in the 1.6mm, and length of blade is when the above 5FT of 3FT is following, and the lateral bending allowed band is in the 3.2mm, length of blade is when 5FT is above, and the lateral bending allowed band is in the 4.8mm;
(5) essence is cut: the speed of using sanction to saw with 2900 revolutions per seconds accurately cuts blade as required;
(6) spray limit: at first, stamp first to transparent priming at blade edge, use 180# sand paper to carry out the sand limit after waiting the priming paint drying, make blade edge smooth mellow and full; Then, be placed on the oil spout car successively the two sides to blade and carry out painted the blade on the good limit of sand is closely smooth; Then, digital control two degree priming paint are transferred to 18 seconds so that blade is carried out under-coating varnish again, polish with 320# sand paper after the priming paint dry tack free, after polishing is good digital control complete bright finish paint is transferred to 18 seconds blade is gone up finish paint;
(7) sanding: successively adopt 120# abrasive band, 180# abrasive band and 240# abrasive band that blade is carried out sanding surface successively through the fluid pressure type sander and handle;
(8) application: at first, use digital control ultraviolet roller coating equipment bottoming to mix colours painted so that blade is finished simultaneously; Then, make vanes cross hot pressing, and adopt mode that steel wheel reverses with the roller coating of piano priming paint on the surface of blade, and adopt ultraviolet ray irradiation drying machine that piano priming paint is carried out drying; Then, the surface of adopting dustless coating equipment that environment-friendly type piano finish paint is coated with to be contained in blade to be covering piano priming paint, and adopts ultraviolet ray irradiation drying machine that the piano finish paint is carried out drying;
(9) punching: use perforating press that blade is carried out punching;
(10) assembling: adopt artificial or machine to assemble and form the sun blind finished product finishing blade after the punching;
(11) product inspection: the sun blind finished product is carried out quality inspection;
(12) packing: adopt artificial or machine is packed up-to-standard sun blind finished product.
2. the manufacturing process of piano lacquer sun blind according to claim 1 is characterized in that: in the described step (3), at first adopt bench saw that sheet material is cut into the lumps of wood bar of 6cm～12cm, then, lumps of wood strap saw is broken into the blade of 50.8mm～3.2mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210236155.6A CN103252816B (en) | 2012-07-07 | 2012-07-07 | The manufacturing process of piano lacquer sun blind |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210236155.6A CN103252816B (en) | 2012-07-07 | 2012-07-07 | The manufacturing process of piano lacquer sun blind |
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| CN103252816A true CN103252816A (en) | 2013-08-21 |
| CN103252816B CN103252816B (en) | 2016-01-06 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441180A (en) * | 2014-12-11 | 2015-03-25 | 河南六建建筑集团有限公司 | Anti-corrosion construction method for wood structure |
| CN108422528A (en) * | 2018-05-07 | 2018-08-21 | 安吉惠琳窗饰有限公司 | A kind of Wooden blind window production technology |
| CN109079951A (en) * | 2018-05-07 | 2018-12-25 | 安吉惠琳窗饰有限公司 | A kind of Wooden blind window production technology |
| CN113070972A (en) * | 2021-04-06 | 2021-07-06 | 嵊州市艺匠木艺股份有限公司 | Automatic coating method for paint on side surface of aluminum-wood composite board |
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| US6098680A (en) * | 1999-08-31 | 2000-08-08 | Nien Made Enterprise Co., Ltd | Slats of bamboo window shade and method for making same |
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| CN101007416A (en) * | 2007-01-24 | 2007-08-01 | 王秀宝 | Method for forming texture on wooden shutter curtain plates |
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| CN1230480A (en) * | 1998-04-02 | 1999-10-06 | 程丰原 | Making method of bamboo blind blades |
| US6098680A (en) * | 1999-08-31 | 2000-08-08 | Nien Made Enterprise Co., Ltd | Slats of bamboo window shade and method for making same |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441180A (en) * | 2014-12-11 | 2015-03-25 | 河南六建建筑集团有限公司 | Anti-corrosion construction method for wood structure |
| CN104441180B (en) * | 2014-12-11 | 2017-02-22 | 河南六建建筑集团有限公司 | Anti-corrosion construction method for wood structure |
| CN108422528A (en) * | 2018-05-07 | 2018-08-21 | 安吉惠琳窗饰有限公司 | A kind of Wooden blind window production technology |
| CN109079951A (en) * | 2018-05-07 | 2018-12-25 | 安吉惠琳窗饰有限公司 | A kind of Wooden blind window production technology |
| CN113070972A (en) * | 2021-04-06 | 2021-07-06 | 嵊州市艺匠木艺股份有限公司 | Automatic coating method for paint on side surface of aluminum-wood composite board |
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| Publication number | Publication date |
|---|---|
| CN103252816B (en) | 2016-01-06 |
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Effective date of registration: 20220207 Address after: 448000 No. 3, east outer ring, green building materials Industrial Park, Dongbao District, Jingmen City, Hubei Province Patentee after: Jingmen meizuijia Smart Home Technology Co.,Ltd. Address before: 523000 building a, No. 5, South 3rd Street, Qiaodong Road, Wuxia village, Qiaotou town, Dongguan City, Guangdong Province Patentee before: DONGGUAN MSJ BLINDS Co.,Ltd. |