CN103252821B - Manufacturing process of basswood embossed blind curtain - Google Patents
Manufacturing process of basswood embossed blind curtain Download PDFInfo
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- CN103252821B CN103252821B CN201210242026.8A CN201210242026A CN103252821B CN 103252821 B CN103252821 B CN 103252821B CN 201210242026 A CN201210242026 A CN 201210242026A CN 103252821 B CN103252821 B CN 103252821B
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Abstract
The invention discloses a manufacturing process of a basswood embossed blind curtain. The manufacturing process includes steps of (1) selecting materials; (2) drying plates; (3) splitting; (4) performing IQC (incoming quality control) inspection; (5) finely cutting; (6) spraying edges; (7) sanding; (8) coating; (9) embossing: embossing blades by an embossing machine to obtain required grains; (10) punching holes; (11) assembling; (12) inspecting finished products; and (13) packaging. Specifically, great basswood is selected to be cut into plates in proper thickness, the plates are reasonably sufficiently dried by a drying kiln and are split into the blades, then the blades are subjected to IQC inspection, fine cutting, edge spraying, sanding, coating and embossing to be durable and attractive blades, and after punching holes, assembling, inspecting finished products and packaging, and the blind curtain good in quality is obtained. The manufacturing process of the basswood embossed blind curtain is simple, convenient to operate, applicable to batch production of blind curtains, and the blind curtains are better in decorating effect.
Description
Technical field
The present invention relates to sun blind art, refer in particular to a kind of manufacturing process of linden embossing sun blind.
Background technology
Sun blind are a kind of styles of curtain, originate from China.In Chinese ancient architecture, there is mullion window, have utilization from the Warring states to Han dynasty each dynasty.Vertical bar say mullion window, also have horizontal stripe, be the lattice window of crouching.A kind of original style of sleeping lattice window and sun blind, alternatively it is the original states of sun blind.Sun blind in the market, or very thin magnificent, or rough big god.The cross-wise lines of its overall alignment shows style and warm plane U.S..By the adjustment of light, the sense that sun blind can also bring change pleasing for modern succinct space; The selection of multiple color more makes the style of sun blind and home decoration combine together.
But, the manufacture of current sun blind from selection in last assembling overall process, all adopt comparatively simple and crude technique, thus causing produced sun blind durability and aesthetics all to there is very large deficiency, people urgently wish that the durability of sun blind and aesthetics can have a qualitative leap.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its main purpose is to provide a kind of manufacturing process of linden embossing sun blind, and it effectively can solve the simple and crude problem causing sun blind durability and aesthetics Shortcomings of existing sun blind manufacturing process.
For achieving the above object, the present invention adopts following technical scheme:
A manufacturing process for linden embossing sun blind, includes following steps
(1) selection: select the age of tree be 10 years ~ 50 years one-level Russia linden, two diameter difference of linden within 30cm, and accurately cuts into through band saw the sheet material that thickness is 60mm;
(2) sheet material is dried: first, using batten aforementioned sheet material to be combined into width is 1.2 meters, it is highly side's heap of 1.8 meters, every layer of plate is spelled when putting and is wanted concentric reducer mutually to arrange in pairs or groups, spell tight between sheet material and sheet material, make every laminate material width the same, use batten interval 50cm mono-separate and form gap between layers; Then, fork truck is used to put into drying kiln by piling the sheet material put well, combusting boiler is put after closed allround drying kiln, utilize steam blast and the acting in conjunction of revolution staving to complete sheet material to dry, steam in boiler to be sprayed in drying kiln by steam blast pipe and sheet material is all steamed by sheet material in drying kiln, and then by boiling fluidisation hot blast and the abundant contact drying of sheet material, repeat above to steam thoroughly and drying process completes final sheet material oven dry for three times, and sheet material must, drying kiln drying 28 ~ 30 days, make its moisture control between 8 ~ 12%;
(3) hack: the sheet material completing oven dry is cut into the blade needed for curtain by use bench saw;
(4) IQC inspection: first, by IQC inspector, aforementioned blade is carried out classification; Then, face, lateral bending inspection are carried out to the blade after classification, no matter the curved length in face is no more than 3.8mm without exception, length of blade is when below 3FT, lateral bending allowed band is within 1.6mm, and length of blade is when more than 3FT below 5FT, and lateral bending allowed band is within 3.2mm, length of blade is when more than 5FT, and lateral bending allowed band is within 4.8mm;
(5) essence is cut: use sanction saw accurately to cut the blade be up to the standards with the speed of 2900 revolutions per seconds as required;
(6) spray limit: first, blade edge is stamped first to transparent priming, after priming paint drying, use 180# sand paper to carry out sand limit, make blade edge smooth mellow and full; Then, by the blade on good for sand limit closely smooth being placed on oil spout car carry out painted to the two sides of blade successively; Then, digital control two degree of priming paint are transferred to 18 seconds to carry out under-coating varnish again to blade, and primed surface drying is polished with 320# sand paper afterwards, after polishing is good, digital control complete bright finish paint is transferred to 18 seconds to carry out upper finish paint to blade;
(7) sanding: successively adopt 120# abrasive band, 180# abrasive band and 240# abrasive band to carry out sanding surface process to blade successively through fluid pressure type sander;
(8) application: first, uses the bottoming of digital control ultraviolet roller coating equipment to mix colours painted to complete blade simultaneously; Then, make vanes cross hot pressing, adopt the mode of steel wheel reverse by priming paint roller coating on the surface of blade, and adopt Ultraviolet radiation drying machine to carry out drying to priming paint; Then, adopt dustless coating equipment that the painting of environment-friendly type finish paint is contained in the surface of blade to cover priming paint, and adopt Ultraviolet radiation drying machine to carry out drying to finish paint;
(9) embossing: adopt texture machine to carry out embossed to blade, to obtain required texture;
(10) punching: use perforating press to carry out punching to blade;
(11) assemble: adopt artificial or machine to carry out assembling formation sun blind finished product to completing the blade after punching;
(12) product inspection: quality inspection is carried out to sun blind finished product;
(13) pack: adopt artificial or machine to pack up-to-standard sun blind finished product.
As a kind of preferred version, in described step (3), first adopt bench saw sheet material to be cut into the square wood strip of 6cm × 12cm, then, lumps of wood strap saw is broken into the blade of 50.8mm × 3.2mm.
The present invention compared with prior art has obvious advantage and beneficial effect, specifically, as shown from the above technical solution:
By selecting superior linden, linden is cut into the sheet material of suitable thickness, drying kiln is utilized to carry out rationally drying fully to sheet material, to control the moisture content of sheet material between 8 ~ 12%, after sheet material is hacked, successively IQC inspection is carried out to blade, essence is cut, spray limit, sanding, application and embossing, to obtain blade not only durable but also attractive in appearance, then through punching, assembling, product inspection and be packaged to be colory sun blind, manufacturing process of the present invention is simple, easy to operate, be suitable for producing in enormous quantities sun blind, specification pattern is consistent, and different texture can be changed at any time as required, pattern and color, applicability is strong, good looking appearance, decorative effect is better.
For more clearly setting forth architectural feature of the present invention and effect, below in conjunction with accompanying drawing and specific embodiment, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is the manufacturing flow chart of the preferred embodiment of the present invention.
Detailed description of the invention
Please refer to shown in Fig. 1, that show the manufacturing process of the preferred embodiment of the present invention, include following steps:
(1) selection: select the age of tree be 10 years ~ 50 years one-level Russia linden, for the sun blind manufacturing high-quality are prepared, two diameter difference of linden within 30cm, and accurately cuts into through band saw the sheet material that thickness is 60mm, carries out all even sufficient oven dry so that follow-up to sheet material.
(2) sheet material is dried: first, using batten aforementioned sheet material to be combined into width is 1.2 meters, be highly that side's heap of 1.8 meters is to complete loading of kiln, in the process of loading of kiln, every layer of plate is spelled each sheet material when putting and is wanted concentric reducer mutually to arrange in pairs or groups, and spells between sheet material and sheet material and tightly can not leave too large gap, make every laminate material width the same, meanwhile, batten interval 50cm mono-is used to separate and form gap, so that ventilated during follow-up oven dry operation between layers, then, fork truck is used to put into drying kiln by piling the sheet material put well, combusting boiler is put after closed allround drying kiln, utilize steam blast and the acting in conjunction of revolution staving to complete sheet material to dry, steam in boiler to be sprayed in drying kiln by steam blast pipe and sheet material is all steamed by sheet material in drying kiln, and then by boiling fluidisation hot blast and the abundant contact drying of sheet material, repeat above to steam thoroughly and drying process completes final sheet material oven dry for three times, and sheet material must dry kiln drying 28 ~ 30 days, make its moisture control between 8 ~ 12%, so just make follow-up produced blade all can not be out of shape in any environment.
(3) hack: the sheet material completing oven dry is cut into the blade needed for curtain by use bench saw, specifically say, in the present embodiment, first bench saw is adopted sheet material to be cut into the square wood strip of 6cm × 12cm, then, lumps of wood strap saw is broken into the blade of 50.8mm × 3.2mm, the large I of specification of blade carries out sawing according to actual needs.
(4) IQC inspection: first, by IQC inspector, aforementioned blade is carried out classification, what blade does not have mineral line, worm channel and other poor prognostic cause is split up into A/B level, has mineral line to be split up into C/D level; Then, face, lateral bending inspection are carried out to the blade after classification, no matter the curved length in face is no more than 3.8mm without exception, further, length of blade is when below 3FT, and lateral bending allowed band is within 1.6mm, length of blade is when more than 3FT below 5FT, lateral bending allowed band is within 3.2mm, and length of blade is when more than 5FT, and lateral bending allowed band is within 4.8mm.
(5) essence is cut: use sanction saw accurately to cut the blade be up to the standards with the speed of 2900 revolutions per seconds, not make blade unfilled corner as required.
(6) spray limit: first, blade edge is stamped first to transparent priming, after priming paint drying, use 180# sand paper to carry out sand limit, make blade edge smooth mellow and full; Then, by the blade on good for sand limit closely smooth being placed on oil spout car carry out painted to the two sides of blade successively, color uniformity to be noted time painted, depth appropriateness, completely carry out the second face colouring when first surface is painted, two face colourings must be just the same, can not have two tone colour phenomenon simultaneously; Then, digital control (NC) two degree of priming paint are transferred to 18 seconds to carry out under-coating varnish again to blade, primed surface drying is polished with 320# sand paper afterwards, after polishing is good, complete to digital control (NC) bright finish paint is transferred to 18 seconds to carry out upper finish paint to blade, stream oil can not be had during upper finish paint, paint unequal bad phenomenon.
(7) sanding: successively adopt 120# abrasive band, 180# abrasive band and 240# abrasive band to carry out sanding surface process to blade successively through fluid pressure type sander.
(8) application: first, uses the bottoming of digital control ultraviolet roller coating equipment to mix colours painted to complete blade simultaneously; Then, make vanes cross hot pressing, adopt the mode of steel wheel reverse by priming paint roller coating on the surface of blade, and adopt Ultraviolet radiation drying machine to carry out drying to priming paint; Then, adopt dustless coating equipment that the painting of environment-friendly type finish paint is contained in the surface of blade to cover priming paint, and adopt Ultraviolet radiation drying machine to carry out drying to finish paint.
(9) adopt texture machine to carry out embossed to blade, to obtain required texture, will note during embossing can not be crooked by wood chip, to ensure clean mark nature after vanes embossed.
(10) punching: use perforating press to carry out punching to blade, adopting perforating press to carry out punching to blade is existing mature technology, does not describe in detail punching operation at this.
(11) assemble: adopt artificial or machine to carry out assembling formation sun blind finished product to completing the blade after punching, blade be assembled into existing mature technology, do not describe in detail at this assembling process to blade.
(12) product inspection: carry out quality inspection to sun blind finished product, to separate up-to-standard and underproof finished product.
(13) pack: adopt artificial or machine to pack up-to-standard sun blind finished product.
Design focal point of the present invention is: by selecting superior linden, linden is cut into the sheet material of suitable thickness, drying kiln is utilized to carry out rationally drying fully to sheet material, to control the moisture content of sheet material between 8 ~ 12%, after sheet material is hacked, successively IQC inspection is carried out to blade, essence is cut, spray limit, sanding, application and embossing, to obtain blade not only durable but also attractive in appearance, then through punching, assembling, product inspection and be packaged to be colory sun blind, manufacturing process of the present invention is simple, easy to operate, be suitable for producing in enormous quantities sun blind, specification pattern is consistent, and different texture can be changed at any time as required, pattern and color, applicability is strong, good looking appearance, decorative effect is better.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, thus every above embodiment is done according to technical spirit of the present invention any trickle amendment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (2)
1. a manufacturing process for linden embossing sun blind, is characterized in that: include following steps
(1) selection: select the age of tree be 10 years ~ 50 years one-level Russia linden, two diameter difference of linden within 30cm, and accurately cuts into through band saw the sheet material that thickness is 60mm;
(2) sheet material is dried: first, using batten aforementioned sheet material to be combined into width is 1.2 meters, it is highly side's heap of 1.8 meters, every layer of plate is spelled when putting and is wanted concentric reducer mutually to arrange in pairs or groups, spell tight between sheet material and sheet material, make every laminate material width the same, use batten interval 50cm mono-separate and form gap between layers; Then, fork truck is used to put into drying kiln by piling the sheet material put well, combusting boiler is put after closed allround drying kiln, utilize steam blast and the acting in conjunction of revolution staving to complete sheet material to dry, steam in boiler to be sprayed in drying kiln by steam blast pipe and sheet material is all steamed by sheet material in drying kiln, and then by boiling fluidisation hot blast and the abundant contact drying of sheet material, repeat above to steam thoroughly and drying process completes final sheet material oven dry for three times, and sheet material must, drying kiln drying 28 ~ 30 days, make its moisture control between 8 ~ 12%;
(3) hack: the sheet material completing oven dry is cut into the blade needed for curtain by use bench saw;
(4) IQC inspection: first, by IQC inspector, aforementioned blade is carried out classification; Then, face, lateral bending inspection are carried out to the blade after classification, no matter the curved length in face is no more than 3.8mm without exception, length of blade is when below 3FT, lateral bending allowed band is within 1.6mm, and length of blade is when more than 3FT below 5FT, and lateral bending allowed band is within 3.2mm, length of blade is when more than 5FT, and lateral bending allowed band is within 4.8mm;
(5) essence is cut: use sanction saw accurately to cut the blade be up to the standards with the speed of 2900 revolutions per seconds as required;
(6) limit is sprayed: first, blade edge is stamped first transparent priming, after priming paint drying, use 180# sand paper to carry out sand limit, make blade edge smooth mellow and full; Then, by the blade on good for sand limit closely smooth being placed on oil spout car carry out painted to the two sides of blade successively; Then, digital control two degree of priming paint are transferred to 18 seconds to carry out under-coating varnish again to blade, and primed surface drying is polished with 320# sand paper afterwards, after polishing is good, digital control complete bright finish paint is transferred to 18 seconds to carry out upper finish paint to blade;
(7) sanding: successively adopt 120# abrasive band, 180# abrasive band and 240# abrasive band to carry out sanding surface process to blade successively through fluid pressure type sander;
(8) application: first, uses the bottoming of digital control ultraviolet roller coating equipment to mix colours painted to complete blade simultaneously; Then, make vanes cross hot pressing, adopt the mode of steel wheel reverse by priming paint roller coating on the surface of blade, and adopt Ultraviolet radiation drying machine to carry out drying to priming paint; Then, adopt dustless coating equipment that the painting of environment-friendly type finish paint is contained in the surface of blade to cover priming paint, and adopt Ultraviolet radiation drying machine to carry out drying to finish paint;
(9) embossing: adopt texture machine to carry out embossed to blade, to obtain required texture;
(10) punching: use perforating press to carry out punching to blade;
(11) assemble: adopt artificial or machine to carry out assembling formation sun blind finished product to completing the blade after punching;
(12) product inspection: quality inspection is carried out to sun blind finished product;
(13) pack: adopt artificial or machine to pack up-to-standard sun blind finished product.
2. the manufacturing process of linden embossing sun blind according to claim 1, is characterized in that: in described step (3), first adopts bench saw sheet material to be cut into the square wood strip of 6cm × 12cm, then, lumps of wood strap saw is broken into the blade of 50.8mm × 3.2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210242026.8A CN103252821B (en) | 2012-07-12 | 2012-07-12 | Manufacturing process of basswood embossed blind curtain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210242026.8A CN103252821B (en) | 2012-07-12 | 2012-07-12 | Manufacturing process of basswood embossed blind curtain |
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| Publication Number | Publication Date |
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| CN103252821A CN103252821A (en) | 2013-08-21 |
| CN103252821B true CN103252821B (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210242026.8A Active CN103252821B (en) | 2012-07-12 | 2012-07-12 | Manufacturing process of basswood embossed blind curtain |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105500486A (en) * | 2015-12-10 | 2016-04-20 | 广西南宁侨盛木业有限责任公司 | Grain pressing method used after painting of plates |
| CN107263648A (en) * | 2017-07-11 | 2017-10-20 | 宿州市民生装饰工程有限公司 | A kind of preparation method for the curtain for purifying air |
| CN109079951A (en) * | 2018-05-07 | 2018-12-25 | 安吉惠琳窗饰有限公司 | A kind of Wooden blind window production technology |
| CN108422528A (en) * | 2018-05-07 | 2018-08-21 | 安吉惠琳窗饰有限公司 | A kind of Wooden blind window production technology |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1230480A (en) * | 1998-04-02 | 1999-10-06 | 程丰原 | Making method of bamboo blind blades |
| US6098680A (en) * | 1999-08-31 | 2000-08-08 | Nien Made Enterprise Co., Ltd | Slats of bamboo window shade and method for making same |
| US6823908B2 (en) * | 2001-10-25 | 2004-11-30 | Angela S. H. Hsu | Method for forming bamboo slats of window blinds |
| CN1706606A (en) * | 2005-05-12 | 2005-12-14 | 常熟市华通室内纺织装饰用品有限公司 | Making process of wooden curtain blade with stereo surface grains |
| CN101007416A (en) * | 2007-01-24 | 2007-08-01 | 王秀宝 | Method for forming texture on wooden shutter curtain plates |
| CN101081525A (en) * | 2007-01-16 | 2007-12-05 | 安徽健宁竹木制品有限公司 | Manufacturing technique of poplar blind window and door |
| CN101239482A (en) * | 2008-02-18 | 2008-08-13 | 王秀宝 | Method for preparing wood printing window shutter formaldehyde-absorbing window curtain |
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2012
- 2012-07-12 CN CN201210242026.8A patent/CN103252821B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1230480A (en) * | 1998-04-02 | 1999-10-06 | 程丰原 | Making method of bamboo blind blades |
| US6098680A (en) * | 1999-08-31 | 2000-08-08 | Nien Made Enterprise Co., Ltd | Slats of bamboo window shade and method for making same |
| US6823908B2 (en) * | 2001-10-25 | 2004-11-30 | Angela S. H. Hsu | Method for forming bamboo slats of window blinds |
| CN1706606A (en) * | 2005-05-12 | 2005-12-14 | 常熟市华通室内纺织装饰用品有限公司 | Making process of wooden curtain blade with stereo surface grains |
| CN101081525A (en) * | 2007-01-16 | 2007-12-05 | 安徽健宁竹木制品有限公司 | Manufacturing technique of poplar blind window and door |
| CN101007416A (en) * | 2007-01-24 | 2007-08-01 | 王秀宝 | Method for forming texture on wooden shutter curtain plates |
| CN101239482A (en) * | 2008-02-18 | 2008-08-13 | 王秀宝 | Method for preparing wood printing window shutter formaldehyde-absorbing window curtain |
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| CN103252821A (en) | 2013-08-21 |
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Effective date of registration: 20160112 Address after: 523000 Guangdong province Dongguan City Qiaotou town of Wu Xia Cun Qiao Dong Lu Nan San Jie, No. 5 building A Patentee after: Dongguan MSJ Blinds Co., Ltd. Address before: 523000 Guangdong province Dongguan City Qiaotou town of Wu Xia Cun Qiao Dong Lu Nan San Jie, No. 5 building A Patentee before: Ruan Banyu |
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Effective date of registration: 20220207 Address after: 448000 No. 3, east outer ring, green building materials Industrial Park, Dongbao District, Jingmen City, Hubei Province Patentee after: Jingmen meizuijia Smart Home Technology Co.,Ltd. Address before: 523000 building a, No. 5, South 3rd Street, Qiaodong Road, Wuxia village, Qiaotou town, Dongguan City, Guangdong Province Patentee before: DONGGUAN MSJ BLINDS Co.,Ltd. |