CN102407549A - Production method of bamboo-wood composite floor - Google Patents
Production method of bamboo-wood composite floor Download PDFInfo
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- CN102407549A CN102407549A CN2011103594614A CN201110359461A CN102407549A CN 102407549 A CN102407549 A CN 102407549A CN 2011103594614 A CN2011103594614 A CN 2011103594614A CN 201110359461 A CN201110359461 A CN 201110359461A CN 102407549 A CN102407549 A CN 102407549A
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Abstract
The invention relates to a preparation process of floor, in particular to a production method of bamboo-wood composite floor. The invention is realized by the following technical scheme that the production method of the bamboo-wood composite floor comprises the following steps of: firstly, producing a surface board: (a) selecting materials: selecting bamboo wood grown for 4 to 6 years; (b) cutting off, hacking and roughly planning so as to leave a proper amount of residual bamboo outer skin and bamboo middle layer; (c) carrying out moth and mildew resistant treatment; (d) drying; (e) gluing; (f) assembling and ageing; (g) hot pressing; and (h) carrying out longitudinal splitting, transverse end cutting, frame-saw splitting and sanding on a surface board blank subjected to hot pressing to form the surface board with the specification required for production; secondly, producing a core board; thirdly, producing a base plate; and fourthly, compounding the surface board, the core board and the base plate: (a) sizing and assembling; (b) hot pressing; and (c) notching, arranging a tenon and decoratively coating. The bamboo-wood composite floor produced by applying the method has better dimension stability and lower formaldehyde emission.
Description
Technical field
the present invention relates to the production method of flooring method, particularly a kind of bamboo compound floor.
Background technology
China belongs to Shaolin country, has forest reserves per capita less than 9.1m
3
, the timber supply and demand is very nervous.Along with the rise of interior design, the wood floors demand sharply increases in recent years, and the manufacturing of China's wood floors depends on from ground imports such as Southeast Asia, Africa with material always for a long time.Yet, along with the whole world in recent years to the attention of ecological environment, make each timber exported country reduce one after another and limited the log outlet; Caused wood floors there is lack of raw materials with and the rise of price, impel the consumer when choosing the floor, to pay the utmost attention to the rational more non-solid wood class of price floor, like the bamboo floor; These reasons all will force the lasting contraction of solid wood class floor occupation rate of market, in the huge home decoration consumption market of China, and the floor of non-solid wood class, particularly bamboo floor will show more and more actively.
China is the abundantest country of bamboo resource in the world, and wherein industrialized utilization is worth the highest mao bamboon and surpasses 300hm
2
, account for 90% of the total mao bamboo woods area in the world; The mao bamboon growth can be cut down utilization in 4 to 5 years rapidly, and its material-structure intensity generally is higher than timber; In addition, the common texture that has aesthetic feeling of general bamboo wood, elegant color and luster, characteristic such as cool in summer and warm in winter all make it be well suited for being used for the floor and make.
at the beginning of the eighties in last century, the bamboo floor begins to come across market, because it is in many-sided advantages such as structure, texture, color and lusters, product just receives consumer's favor once coming out; Even so, bamboo floor is owing to complex manufacturing, and labor productivity is low, thereby product cost is high, is difficult to popularize on a large scale; In addition, bamboo wood also is used for making other daily living article in a large number, and available resource is compared still less with timber; No matter be solid wooden floor board simultaneously, or the bamboo floor, the both has a common shortcoming, and promptly dimensional stability is relatively poor; These factors have all restricted the further expansion in market, bamboo floor, and bamboo compound floor occurs under these circumstances just and grows up; The product of this most general type is three layers of bamboo compound floor in the market, and it is combined by bamboo dash board, central layer, base plate usually, yet the dimensional stability of this kind bamboo-wood plyboard in the existing technology is relatively poor, and burst size of methanal is higher.
Summary of the invention
the purpose of this invention is to provide a kind of production method of bamboo compound floor, and the bamboo compound floor of using this sharp method preparation has dimensional stability and lower burst size of methanal preferably.
Above-mentioned technical purpose of the present invention is achieved through following technical scheme: a kind of production method of bamboo compound floor, it comprises
(1) preparation of dash board:
(a) bamboo wood of age life in 4 years to 6 years chosen in selection;
(b) block and hack and force plane, with residual an amount of surf green and tabasheer;
(c) moth-proof and mould-proof is handled;
(d) drying: in dry kiln, make dash board base moisture content be adjusted into 7 to 8%, the temperature of the kiln that keeps dry is 60 to 70 ℃, and humidity is 75 to 90%;
(e) gluing, adopting solid content is that urea-formaldehyde resin adhesive more than 60% carries out the single face applying glue, resin added is 95 to 105g/m
2
And urea-formaldehyde resin adhesive is added with an amount of hexamethylenetetramine or ammonium sulfite or triethanolamine;
(f) assembly and displaying, assembly time are 5 to 10min;
(g) hot pressing, operating process is following: earlier heating platen is heated to 100 to 130 ℃, the dash board base fitly is placed on the heating platen again, make heating platen closed; Add side pressure earlier, make between the bamboo chip, side direction combines closely then to apply positive pressure, up to adhesive solidification, is just withdrawing from last, side guide, takes out the dash board base;
(h) the dash board base after the hot pressing is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the dash board of required specification is produced in final formation;
(2) preparation of central layer:
(a) fast growing wood is adopted in selection;
(b) drying makes moisture content be adjusted into 6 to 8%;
(c) dried central layer base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the central layer of required specification is produced in final formation;
(3) preparation of base plate:
(a) fast growing wood is adopted in selection;
(b) drying makes moisture content be adjusted into 9 to 10%;
(c) dried base plate base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the base plate of required specification is produced in final formation;
(4) dash board, central layer, base plate is compound:
(a) applying glue and assembly, adopting solid content is the urea-formaldehyde glue more than 60%, and central layer is carried out two-sided applying glue, resin added is 300 to 320g/m
2
, and urea-formaldehyde resin adhesive is added with an amount of hexamethylenetetramine or ammonium sulfite or triethanolamine; Assemble pattern is table, core, the crisscross placement of base plate three;
(b) hot pressing, control top board temperature is 100 to 120 ℃, and the temperature of lower platen is 92 to 95 ℃, and pressure is 3MPa, and hot pressing time is 10 to 15min;
are slot cloth tenon and covering with paint, lacquer, colour wash, etc. (c).
are as of the present invention preferred; The moth-proof and mould-proof that dash board prepares in the process is treated to: the bamboo chip that force plane is good is put into the hot water storgae about 55 to 60 ℃; Add after concentration is 30% hydrogen peroxide and an amount of Lip river phenol sodium in 5% to 8% ratio again; Water in the groove is used Steam Heating, boil, and kept 6 to 8 hours to 100 ℃.
During
boiling,, reduced aberration, increased the aesthetic property on floor because the effect of oxidation bleaching reaches unanimity the bamboo wood color of different bamboo ages and different parts.
As of the present invention preferred, central layer prepares the drying steps in the process, is specially
: the material heap is emitted on the natural seasoning place; When gas is done to moisture content 35%, send into dry kiln and carry out artificial force drying, controlling dry kiln temperature is 45 to 60 ℃; Final moisture content is 6 to 8%; Dried raw material is sent between balance conditioning, the temperature between the control balance conditioning is 20 to 35 ℃ again, and humidity is controlled at 40 to 60%; Deposited 7 to 10 days, and made the balancing water content of material each several part.
in sum, the present invention has following beneficial effect: the bamboo compound floor of using the present invention's preparation has fabulous feel and service life; The bamboo wood surface has characteristics such as quality exquisiteness, clean mark, smooth and natural aesthetic feeling, and has dimensional stability and lower burst size of methanal preferably.
The specific embodiment
this specific embodiment only is to explanation of the present invention; It is not a limitation of the present invention; Those skilled in the art can make the modification that does not have creative contribution to present embodiment as required after reading this specification, but as long as in claim scope of the present invention, all receive the protection of Patent Law.
Embodiment 1: a kind of production method of bamboo compound floor, it comprises
(1) preparation of dash board:
(a) rough lumber of age life in 4 years chosen in selection;
(b) block and hack and force plane, with residual an amount of surf green and tabasheer;
(c) moth-proof and mould-proof is handled: the bamboo chip that force plane is good is put into the hot water storgae about 55 ℃, adds after concentration is 30% hydrogen peroxide and an amount of Lip river phenol sodium in 5% ratio again, and the water in the groove is used Steam Heating, boils to 100 ℃, and keeps 6 hours;
(d) drying: in dry kiln, make dash board base moisture content be adjusted into 7%, the temperature of the kiln that keeps dry is 60 ℃, and humidity is 75%;
(e) gluing, employing solid content are that the urea-formaldehyde resin adhesive more than 60% carries out the single face applying glue, and resin added is 95g/m
2
And urea-formaldehyde resin adhesive is added with an amount of hexamethylenetetramine or ammonium sulfite or triethanolamine;
(f) assembly and displaying, assembly time is 5 min;
(g) hot pressing, operating process is following: earlier heating platen is heated to 100 ℃, the dash board base fitly is placed on the heating platen again, make heating platen closed; Add side pressure earlier, make between the bamboo chip, side direction combines closely then to apply positive pressure, up to adhesive solidification, is just withdrawing from last, side guide, takes out the dash board base;
(h) the dash board base after the hot pressing is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the dash board of required specification is produced in final formation;
(2) preparation of central layer:
(a) the China fir fast growing wood is adopted in selection;
(b) drying is emitted on the natural seasoning place with the material heap, when gas is done to moisture content 35%; Send into dry kiln and carry out artificial force drying, controlling dry kiln temperature is 45 ℃, and final moisture content is 6%; Dried raw material is sent between balance conditioning, the temperature between the control balance conditioning is 20 ℃ again, and humidity is controlled at 40%; Deposited 7 days, and made the balancing water content of material each several part;
(c) dried central layer base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the central layer of required specification is produced in final formation;
(3) preparation of base plate:
(a) the poplar fast growing wood is adopted in selection;
(b) drying makes moisture content be adjusted into 9%;
(c) dried base plate base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the base plate of required specification is produced in final formation;
(4) dash board, central layer, base plate is compound:
(a) applying glue and assembly, adopting solid content is the urea-formaldehyde glue more than 60%, and central layer is carried out two-sided applying glue, resin added is 300g/m
2
, and urea-formaldehyde resin adhesive is added with an amount of hexamethylenetetramine; Assemble pattern is table, core, the crisscross placement of base plate three;
(b) hot pressing, control top board temperature is 100 ℃, and the temperature of lower platen is 92 ℃, and pressure is 3MPa, and hot pressing time is 10min;
are slot cloth tenon and covering with paint, lacquer, colour wash, etc. (c).
Embodiment 2: a kind of production method of bamboo compound floor, it comprises
(1) preparation of dash board:
(a) the light material of age life in 5 years chosen in selection;
(b) block and hack and force plane, with residual an amount of surf green and tabasheer;
(c) moth-proof and mould-proof is handled: the bamboo chip that force plane is good is put into the hot water storgae about 58 ℃, adds after concentration is 30% hydrogen peroxide and an amount of Lip river phenol sodium in 7% ratio again, and the water in the groove is used Steam Heating, boils to 100 ℃, and keeps 7 hours;
(d) drying: in dry kiln, make dash board base moisture content be adjusted into 8%, the temperature of the kiln that keeps dry is 65 ℃, and humidity is 80%;
(e) gluing, employing solid content are that the urea-formaldehyde resin adhesive more than 60% carries out the single face applying glue, and resin added is 100g/m
2
And urea-formaldehyde resin adhesive is added with an amount of ammonium sulfite;
(f) assembly and displaying, assembly time is 8min;
(g) hot pressing, operating process is following: earlier heating platen is heated to 115 ℃, the dash board base fitly is placed on the heating platen again, make heating platen closed; Add side pressure earlier, make between the bamboo chip, side direction combines closely then to apply positive pressure, up to adhesive solidification, is just withdrawing from last, side guide, takes out the dash board base;
(h) the dash board base after the hot pressing is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the dash board of required specification is produced in final formation;
(2) preparation of central layer:
(a) fast growing wood is adopted in selection;
(b) drying is emitted on the natural seasoning place with the material heap, when gas is done to moisture content 35%; Send into dry kiln and carry out artificial force drying, controlling dry kiln temperature is 50 ℃, and final moisture content is 7%; Dried raw material is sent between balance conditioning, the temperature between the control balance conditioning is 28 ℃ again, and humidity is controlled at 50%; Deposited 8 days, and made the balancing water content of material each several part;
(c) dried central layer base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the central layer of required specification is produced in final formation;
(3) preparation of base plate:
(a) fast growing wood is adopted in selection;
(b) drying makes moisture content be adjusted into 9%;
(c) dried base plate base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the base plate of required specification is produced in final formation;
(4) dash board, central layer, base plate is compound:
(a) applying glue and assembly, adopting solid content is the urea-formaldehyde glue more than 60%, and central layer is carried out two-sided applying glue, resin added is 310g/m
2
, and urea-formaldehyde resin adhesive is added with an amount of ammonium sulfite; Assemble pattern is table, core, the crisscross placement of base plate three;
(b) hot pressing, control top board temperature is 110 ℃, and the temperature of lower platen is 93 ℃, and pressure is 3MPa, and hot pressing time is 12min;
are slot cloth tenon and covering with paint, lacquer, colour wash, etc. (c).
Embodiment 3: embodiment 1: a kind of production method of bamboo compound floor, it comprises
(1) preparation of dash board:
(a) bamboo wood of age life in 6 years chosen in selection;
(b) block and hack and force plane, with residual an amount of surf green and tabasheer;
(c) moth-proof and mould-proof is handled: the bamboo chip that force plane is good is put into the hot water storgae about 60 ℃, adds after concentration is 30% hydrogen peroxide and an amount of Lip river phenol sodium in 8% ratio again, and the water in the groove is used Steam Heating, boils to 100 ℃, and keeps 8 hours;
(d) drying: in dry kiln, make dash board base moisture content be adjusted into 8%, the temperature of the kiln that keeps dry is 70 ℃, and humidity is 90%;
(e) gluing, employing solid content are that the urea-formaldehyde resin adhesive more than 60% carries out the single face applying glue, and resin added is 105g/m
2
And urea-formaldehyde resin adhesive is added with an amount of triethanolamine;
(f) assembly and displaying, assembly time is 10min;
(g) hot pressing, operating process is following: earlier heating platen is heated to 130 ℃, the dash board base fitly is placed on the heating platen again, make heating platen closed; Add side pressure earlier, make between the bamboo chip, side direction combines closely then to apply positive pressure, up to adhesive solidification, is just withdrawing from last, side guide, takes out the dash board base;
(h) the dash board base after the hot pressing is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the dash board of required specification is produced in final formation;
(2) preparation of central layer:
(a) fast growing wood is adopted in selection;
(b) drying is emitted on the natural seasoning place with the material heap, when gas is done to moisture content 35%; Send into dry kiln and carry out artificial force drying, controlling dry kiln temperature is 60 ℃, and final moisture content is 8%; Dried raw material is sent between balance conditioning, the temperature between the control balance conditioning is 35 ℃ again, and humidity is controlled at 60%; Deposited 10 days, and made the balancing water content of material each several part;
(c) dried central layer base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the central layer of required specification is produced in final formation;
(3) preparation of base plate:
(a) fast growing wood is adopted in selection;
(b) drying makes moisture content be adjusted into 10%;
(c) dried base plate base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the base plate of required specification is produced in final formation;
(4) dash board, central layer, base plate is compound:
(a) applying glue and assembly, adopting solid content is the urea-formaldehyde glue more than 60%, and central layer is carried out two-sided applying glue, resin added is 320g/m
2
, and urea-formaldehyde resin adhesive is added with an amount of triethanolamine; Assemble pattern is table, core, the crisscross placement of base plate three;
(b) hot pressing, control top board temperature is 120 ℃, and the temperature of lower platen is 95 ℃, and pressure is 3MPa, and hot pressing time is 15min;
are slot cloth tenon and covering with paint, lacquer, colour wash, etc. (c).
Claims (3)
1. the production method of a bamboo compound floor is characterized in that, it comprises
(1) preparation of dash board:
(a) bamboo wood of age life in 4 years to 6 years chosen in selection;
(b) block and hack and force plane, with residual an amount of surf green and tabasheer;
(c) moth-proof and mould-proof is handled;
(d) drying: in dry kiln, make dash board base moisture content be adjusted into 7 to 8%, the temperature of the kiln that keeps dry is 60 to 70 ℃, and humidity is 75 to 90%;
(e) gluing, adopting solid content is that urea-formaldehyde resin adhesive more than 60% carries out the single face applying glue, resin added is 95 to 105g/m
2And urea-formaldehyde resin adhesive is added with an amount of hexamethylenetetramine or ammonium sulfite or triethanolamine;
(f) assembly and displaying, assembly time are 5 to 10min;
(g) hot pressing, operating process is following: earlier heating platen is heated to 100 to 130 ℃, the dash board base fitly is placed on the heating platen again, make heating platen closed; Add side pressure earlier, make between the bamboo chip, side direction combines closely then to apply positive pressure, up to adhesive solidification, is just withdrawing from last, side guide, takes out the dash board base;
(h) the dash board base after the hot pressing is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the dash board of required specification is produced in final formation;
(2) preparation of central layer:
(a) fast growing wood is adopted in selection;
(b) drying makes moisture content be adjusted into 6 to 8%;
(c) dried central layer base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the central layer of required specification is produced in final formation;
(3) preparation of base plate:
(a) fast growing wood is adopted in selection;
(b) drying makes moisture content be adjusted into 9 to 10%;
(c) dried base plate base is carried out vertical subdivision, laterally cuts end, buck saw subdivision, sanding, the base plate of required specification is produced in final formation;
(4) dash board, central layer, base plate is compound:
(a) applying glue and assembly, adopting solid content is the urea-formaldehyde glue more than 60%, and central layer is carried out two-sided applying glue, resin added is 300 to 320g/m
2, and urea-formaldehyde resin adhesive is added with an amount of hexamethylenetetramine or ammonium sulfite or triethanolamine; Assemble pattern is table, core, the crisscross placement of base plate three;
(b) hot pressing, control top board temperature is 100 to 120 ℃, and the temperature of lower platen is 92 to 95 ℃, and pressure is 3MPa, and hot pressing time is 10 to 15min;
(c) fluting cloth tenon and covering with paint, lacquer, colour wash, etc.
2. the production method of a kind of bamboo compound floor according to claim 1; It is characterized in that; The moth-proof and mould-proof that dash board prepares in the process is treated to: the bamboo chip that force plane is good is put into the hot water storgae about 55 to 60 ℃, adds after concentration is 30% hydrogen peroxide and an amount of Lip river phenol sodium in 5% to 8% ratio again, and the water in the groove is used Steam Heating; Boil to 100 ℃, and kept 6 to 8 hours.
3. the production method of a kind of bamboo compound floor according to claim 1 is characterized in that, central layer prepares the drying steps in the process; Be specially: the material heap is emitted on the natural seasoning place, when gas is done to moisture content 35%, sends into dry kiln and carry out artificial force drying; Controlling dry kiln temperature is 45 to 60 ℃, and final moisture content is 6 to 8%, dried raw material is sent between balance conditioning again; Temperature between the control balance conditioning is 20 to 35 ℃; Humidity is controlled at 40 to 60%, deposits 7 to 10 days, makes the balancing water content of material each several part.
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Cited By (12)
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| CN104875270A (en) * | 2015-05-11 | 2015-09-02 | 浙江永裕竹业股份有限公司 | Method for manufacturing recombinant bamboo plates |
| CN104875251A (en) * | 2015-05-11 | 2015-09-02 | 浙江永裕竹业股份有限公司 | Method for manufacturing recombinant bamboo |
| CN104875269A (en) * | 2015-05-11 | 2015-09-02 | 浙江永裕竹业股份有限公司 | Method for rapidly manufacturing recombinant bamboo |
| CN104875249A (en) * | 2015-05-11 | 2015-09-02 | 浙江永裕竹业股份有限公司 | Method for manufacturing high quality recombinant bamboo |
| CN105269641A (en) * | 2014-06-29 | 2016-01-27 | 姚本海 | Preparation method of bamboo and wood composite material and finished product structures of bamboo and wood composite material |
| CN106903762A (en) * | 2017-04-20 | 2017-06-30 | 佛山迅拓奥科技有限公司 | A kind of preparation method of environment protection damp-proof and moth-proof bamboo-wood composite board |
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| CN105269641A (en) * | 2014-06-29 | 2016-01-27 | 姚本海 | Preparation method of bamboo and wood composite material and finished product structures of bamboo and wood composite material |
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| CN106903762A (en) * | 2017-04-20 | 2017-06-30 | 佛山迅拓奥科技有限公司 | A kind of preparation method of environment protection damp-proof and moth-proof bamboo-wood composite board |
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Application publication date: 20120411 |