CN103251006A - Season kudzu sheet production method and processing device - Google Patents

Season kudzu sheet production method and processing device Download PDF

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Publication number
CN103251006A
CN103251006A CN2013101841033A CN201310184103A CN103251006A CN 103251006 A CN103251006 A CN 103251006A CN 2013101841033 A CN2013101841033 A CN 2013101841033A CN 201310184103 A CN201310184103 A CN 201310184103A CN 103251006 A CN103251006 A CN 103251006A
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kudzu
temperature
water
slices
root
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CN2013101841033A
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李时令
李政辉
李政熠
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Abstract

The invention provides a season kudzu sheet production method which comprises the following steps of: cutting peeled puerarin into puerarin slices, drying and smashing the puerarin slices, sieving the puerarin slices by using a 80-120 meshes sieve, adding water into the puerarin powder, uniformly stirring the water and the puerarin powder, wherein the adding amount of the water is 17-19 percent of the weight of the puerarin powder, curing and squeezing the mixture into a colloid body with high stickness by a double-screw squeezer through five temperature regions, cutting the colloid body into kudzu slices, drying the kudzu slices until the water content is 24-26 percent, and performing air-drying on the kudzu slices through a microwave oven until the water content is less than 13.5 percent. The invention also provides a semi-curing double-screw squeezer specially used for producing the kudzu slices. The original substances of the puerarin can be controlled and retained to the maximum extent; the kudzu slices have rich and mellow original taste of the kudzu nature, are fragrant and delicious and improve the appetite; and the kudzu slices are extremely good daily environmentally-friendly organic high-quality nutritious food for old people, middle-aged people, young people and kids.

Description

A kind of production method of seasonal Pueraria lobota sheet and processing unit (plant)
Technical field
The present invention relates to Pueraria lobota deep processing field, specifically, be to provide a kind of production method and products thereof of seasonal Pueraria lobota sheet of former Pueraria lobota essence.
Background technology
The piece root that the root of kudzu vine is perennial defoliation liana elegant jessamine or Pachyrhizua angulatus.The root of kudzu vine is traditional Chinese medicine, begin to plant in Shennong's Herbal, it is sweet, hot, flat, nontoxic that the Li Shizhen (1518-1593 A.D.) Compendium of Material Medica has been put down in writing root of kudzu vine flavor, have clearing heat and detoxicating, relieving restlessness is quenched the thirst, reduce blood sugar, nourishing, beauty care, the effect such as relieve the effect of alcohol, acute toothache, abscess of throat, heat are coughed, high heat, headache, fat etc. obvious curative effects arranged, preventing hypertension, high fat of blood, coronary heart disease are had to special efficacy.Kudzu-vine root powder is the main component of the root of kudzu vine, and kudzu-vine root powder contains ten several amino acids and ten various trace elements that human body needs, and wherein the content of calcium, zinc, phosphorus is the highest, and richness " selenium " element that kudzuvine root starch is contained, have the effect of certain cancer-resisting.
Be worth because Pueraria lobota has very high health care, strengthen the Depth Study exploitation of Pueraria lobota significant.Existing root of kudzu vine product is a lot, as kudzu-vine root powder, kudzuvine root isoflavone, Puerarin etc.But, in existing Pueraria lobota process, due to the single component that is generally Pueraria lobota extracted, other medicine and health care composition of Pueraria lobota retains seldom or seldom.The pueraria starch of obtaining through refining as conventional method, detect puerarin content and only have 100 ㎎/㎏ left and right, and the content of calcium only has 70 ㎎/㎏ left and right, other are edible, health care and medical value very low.Main cause is not slapped according to root of kudzu vine eucaryotic cell structure, the resolution characteristic of sprouting broken rotten together with machinery or manpower band body refuse with the root of kudzu vine that will dig, and thoroughly destroys root of kudzu vine eucaryotic cell structure, makes Puerarin, the yellow court of soybean, protein, carbohydrate, calcium, zinc, selenium etc. are edible, medicine and health care becomes free state molecule and ion with the value composition, and when water rinses body refuse repeatedly, the former effective composition of Pueraria lobota washes away together, finally obtain pueraria starch, there is no original essence of Pueraria lobota.The Gegen tablets of produced in conventional processes is to form by root of kudzu vine direct slicing drying, can retain original essence of Pueraria lobota, but its astringent taste is very heavy, is difficult to directly edible.
Summary of the invention
The object of the present invention is to provide a kind of method for producing of Gegen tablets, it retains the original active ingredient of the root of kudzu vine, and it not only can retain original essence of Pueraria lobota, and there is no astringent taste, and direct-edible, delicate fragrance is good to eat.
Technical scheme of the present invention is: a kind of production method of root of kudzu vine protoplasm Pueraria lobota sheet in season comprises the following steps:
(1) gather Radix Puerariae, clean with mountain spring water below 10 ℃, cold dry water below 10 ℃;
﹙ 2 ﹚ will clean clean root of kudzu vine peeling, and peeling limit, limit water cleans and drains, and collect and clean Ge Yeshui, and storage and custody be stand-by;
(3) root of kudzu vine after peeling being cut into to Gegen tablets, drying under 60 ℃ of conditions of constant temperature, then be ground into kudzuvine root starch, is 80 to 120 orders excessively, and sieve descends to obtain the former part of root of kudzu vine primitive root;
﹙ 4 ﹚ raw pueraria powders add water and stir, 17~19% of the addition raw pueraria powder weight of water;
(5) with half slaking twin (double) screw extruder, adopt the colloidal of the curing extruded one-tenth viscosity of five warm areas Strong, described five warm areas are followed successively by pre-warm area, heating zone, flat-temperature zone, cooling area, low-temperature space, the temperature of each warm area is respectively 35 ℃ of pre-warm areas, 60 ℃ of heating zones, 70 ℃ of flat-temperature zones, 60 ℃ of cooling areas, 35 ℃ of low-temperature spaces, and the time of five warm areas of material turnover is 5-7 second;
(6) colloidal is cut into to the Pueraria lobota sheet, then through drying to water content 24~26%, more air-dry to water content below 13.5% through micro-wave oven.
In step (2), gained root of kudzu vine protoplasm Ge Yeshui is cool putting 12 hours below 10 ℃, and the high-temperature sterilization sterilization, be cooled to below 16 ℃, and aseptic splendid attire, put into fresh-keeping warehouse below 10 ℃.
In step (4), mixing water is step (2) gained Ge Yeshui.
In step (6), the Pueraria lobota sheet that colloidal is cut into, through the moving sieve vibration of Chun, in case bonding.
In step (6), the Pueraria lobota sheet adopts two-step method to dry, 38 ℃ of first step baking room temperature, and 1~2 hour time, 55 ℃~65 ℃ of second step baking room temperature, baking room has the mobile turnover of hot blast, 4~6 hours time.
The present invention also provides a kind of processing unit (plant) of half slaking Pueraria lobota sheet, in above-mentioned steps (5), described half slaking twin (double) screw extruder, comprise support, gear-box, pressurizing unit, the extruding dress comprises screw rod and compression sleeve, screw rod is connected with the gear-box coupling, screw rod is arranged in compression sleeve, charging aperture is arranged on the rear end of compression sleeve, it is characterized in that, described screw rod is twin-screw, every screw rod is connected with the respective gears in gear-box by spline housing respectively, compression sleeve is provided with a plurality of temperature control water tanks outward, the extrusion chamber zone that each temperature control water tank surrounds forms respectively different warm areas, be equipped with water inlet pipe and outlet pipe on each temperature control water tank.
Optimize, described compression sleeve is provided with five temperature control water tanks outward, and the extrusion chamber zone that each temperature control water tank surrounds forms respectively pre-warm area, heating zone, flat-temperature zone, cooling area, low-temperature space.
Described compression sleeve rear end is provided with mould, and mould is provided with rotary cutting apparatus outward.
Described rotary cutting apparatus comprises rotating shaft and section, and rotating shaft is arranged on the non-central location of mould, and section is arranged in rotating shaft, and rotating shaft is by driven by motor.
Described support back upper place is provided with feed arrangement, and the feeding port of this feed arrangement is positioned at the top of charging aperture.
The present invention utilizes the root of kudzu vine to have the characteristic of plant, according to botany, cytology, the molecules theory, eucaryotic cell structure, grow, the inherent characteristic of sprouting and decomposing, in the relevant link of production and processing, control temperature, moisture and time, adopt half curing process, do not add the outside destroy structure, prevent cell sprout activation with decompose, control and retain the original material of the root of kudzu vine, the seasonal Pueraria lobota sheet of producing has the edible of the root of kudzu vine, health care and medicinal ingredient, Ge Xiang original flavor with dense Ge Benzhi, delicate fragrance is good to eat, increase appetite, old, in, few, the organic high-quality nutraceutical of daily environmental protection that the crowds such as child are splendid, it is also special post personnel's lozenge, as the driver, the aviator, underwater operation and work high above the ground personnel, but the special populations such as clerk all limit operation limit keep in the mouth, refrigerant good to eat, clear god, remove tired grade for special role.That this product has is edible, health care, the medicinal very high value that comprehensively takes care of health, medical the embodying clearly of health care of edible Pueraria lobota sheet for a long time.
The accompanying drawing explanation
Fig. 1 is the present invention's half slaking twin (double) screw extruder structure chart;
Fig. 2 is the present invention's half slaking twin (double) screw extruder structure chart mould and rotary cutting apparatus scheme of installation.
The specific embodiment
Embodiment 1:
Produce the method for seasonal Pueraria lobota flake products, concrete grammar is:
1, purchase or collection: below 12 ℃ or in winter, purchase respectively or gather the root of kudzu vine at temperature, temperature is being stacked about 24 hours below 10 ℃, can make the Pueraria lobota cell that is subject to the external force strike obtain stopping multiple, stop below 10 ℃ again, control the Pueraria lobota cell and sprout, consuming Pueraria lobota matter composition;
2, clean: with mountain spring water below 10 ℃, first previous cleaning respectively, the fine purifiation root of kudzu vine then, by sand, mud and impurity wash clean on the root of kudzu vine; Can control the Pueraria lobota cell below 10 ℃ and sprout, prevent and consume Pueraria lobota matter composition;
3, low temperature cool place: put cleaning Radix Puerariae into below 10 ℃ cooling water, time is about 12 hours;
4, wash and shell root of kudzu vine skin, production and processing goes out root of kudzu vine protoplasm Ge Yeshui: the clean root of kudzu vine peeling by fine purifiation, and stripping root of kudzu vine skin limit, limit is washed, institute's water is the high-quality mountain spring water of sterilizing after filtration, the root of kudzu vine and mountain spring water weight ratio are 1: 0.8-1.3, and water temperature is below 10 ℃, with stainless steel equipment, operates; Stripping and wash root of kudzu vine skin and operate simultaneously, at this moment stripping with wash the production and processing of root of kudzu vine skin, decomposite Puerarin, trace element, protein and carbohydrate and be distributed in washing lotion water, collect and obtained protoplasm Ge Yeshui;
Root of kudzu vine protoplasm Ge Yeshui, temperature cool putting about 12 hours below 10 ℃, with stainless-steel pan and the sterilization of equipment high-temperature sterilization, is fallen below Warm to 16 ℃, and aseptic splendid attire, put into fresh-keeping warehouse below 10 ℃ by product standby;
5, wash the root of kudzu vine airing of peeling: the root of kudzu vine of peeling is being placed about 12 hours below 10 ℃, till there is no open fire to root of kudzu vine surface;
6, section: will wash the peeling airing root of kudzu vine, with the section of stainless steel automation slicer, thick 0.5 centimetre of sheet, the Pueraria lobota sheet is placed about 12 hours, keeps temperature all below 10 ℃;
7, dry sheet: Gegen tablets is placed to baking room, and with the full-automatic dryer of stainless steel and equipment, the baking room temperature first keeps 38 ℃, and after 1-2 hours, between the baking room temperature keeps 55 ℃~65 ℃, baking room has the mobile turnover of hot blast, 4-6 hours time.Gegen tablets water content after oven dry is below 13%;
8, pulverize: Gegen tablets is ground into to kudzu-vine root powder, and pulverizer adopts 80 to 120 orders sieve for, on sieve root of kudzu vine protoplasm fiber, sieve and descend to obtain root of kudzu vine protoplasm kudzu-vine root powder;
9, the twin (double) screw extruder of special half slaking is squeezed into circular: the protoplasm Ge Yeshui that kudzu-vine root powder adds kudzu-vine root powder weight 18% stirs, with it 1.95 meters lead aircrafts of twin-screw, pre-warm area, heating zone, flat-temperature zone, cooling area, five workspaces of low-temperature space are set, long 0.35 meter of each warm area, there is no space between adjacent warm area, each workspace temperature setting when extruding is set to 35 ℃ of pre-warm areas, 60 ℃ of heating zones, 70 ℃ of flat-temperature zones, 60 ℃ of cooling areas, 35 ℃ of low-temperature spaces, screw speed 1490 turns, and the time that material advanced five warm areas is about 6 seconds.Kudzu-vine root powder is become to the colloidal of a kind of viscosity Strong with half slaking twin (double) screw extruder extruding extruding, by the mould designed, set up slicer, the circular colloid is cut into and designs specification Pueraria lobota sheet;
10, the Pueraria lobota sheet passes through the multilayer air-drying box after the moving sieve vibration of Chun again, air-dry to water content at 25% left and right Pueraria lobota sheet;
11, send into again about 11 meters long micro-wave ovens air-dry, temperature control 80 ℃ left and right, produce the seasonal Pueraria lobota flake products of water content below 13.5%;
12, after cooling, adopt the Full-automatic quantitative packing machine, be packaged into the seasonal Pueraria lobota flake products that the weight of plurality of specifications differs.
Embodiment 2:
Twin (double) screw extruder, comprise support 1, gear-box 2, pressurizing unit 3, pressurizing unit 3 is arranged on support 1, pressurizing unit 3 has two screw rods 4 and compression sleeve 5, two screw rods 4 arrange in compression sleeve 5, long 1.95 meters of screw rod, described gear-box 2 has master gear and two travelling gears, two travelling gears all with the master gear interlock, the rear end of two screw rods 4 is respectively by two travelling gears in spline housing connection teeth roller box 2, master gear can drive two travelling gear equidirectionals and rotate, master gear in gear-box 2 connects with the motor 7 that is arranged on the support rear end by shaft coupling 6.Upper rear end at compression sleeve 5 is provided with charging aperture 8, be provided with five temperature control water tanks 10 outside compression sleeve 5, the pressurizing unit zone that five temperature control water tanks surround forms respectively pre-warm area 11, heating zone 12, flat-temperature zone 13, cooling area 14, low-temperature space 15, long 0.35 meter of each warm area, there is no space between adjacent warm area, be equipped with water inlet pipe 16 and outlet pipe 17 on each temperature control water tank 10.Be provided with mould 18 at compression sleeve 5 ports of export, the nib 19 of this shaping grinding apparatus 18 can be changed as required, the outer rotary cutting apparatus 20 that is provided with of mould 18, this rotary cutting apparatus 20 has rotating shaft 21 and section 22, rotating shaft 21 is arranged on the edge of shaping grinding apparatus 20, section 22 is arranged in rotating shaft 21, and rotating shaft 21 is driven by motor 23.Be provided with feed arrangement 24 above support 1, the feeding port 9 of this feed arrangement 24 is positioned at the top of charging aperture 8.

Claims (10)

1. the production method of a seasonal Pueraria lobota sheet, is characterized in that, comprises the following steps:
(1) gather Radix Puerariae, clean Radix Puerariae with mountain spring water below 10 ℃, cold dry water below 10 ℃;
﹙ 2 ﹚ will clean clean root of kudzu vine peeling, and peeling limit, limit water cleans and drains, and collect and clean Ge Yeshui, and storage and custody be stand-by;
(3) root of kudzu vine after peeling being cut into to Gegen tablets, drying under 60 ℃ of conditions of constant temperature, then be ground into kudzuvine root starch, is 80 to 120 orders excessively, and sieve descends to obtain the former part of root of kudzu vine primitive root;
﹙ 4 ﹚ raw pueraria powders add water and stir, 17~19% of the addition raw pueraria powder weight of water;
(5) with half slaking twin (double) screw extruder, adopt the colloidal of the curing extruded one-tenth viscosity of five warm areas Strong, described five warm areas are followed successively by pre-warm area, heating zone, flat-temperature zone, cooling area, low-temperature space, the temperature of each warm area is respectively 35 ℃ of pre-warm areas, 60 ℃ of heating zones, 70 ℃ of flat-temperature zones, 60 ℃ of cooling areas, 35 ℃ of low-temperature spaces, and the time of five warm areas of material turnover is 5-7 second;
(6) colloidal is cut into to the Pueraria lobota sheet, then through drying to water content 24~26%, more air-dry to water content below 13.5% through micro-wave oven.
2. the production method of seasonal Pueraria lobota sheet according to claim 1, is characterized in that, in step (2), gained root of kudzu vine protoplasm Ge Yeshui is cool putting 12 hours below 10 ℃, and the high-temperature sterilization sterilization, be cooled to below 16 ℃, aseptic splendid attire, put into fresh-keeping warehouse below 10 ℃.
3. the production method of seasonal Pueraria lobota sheet according to claim 1, is characterized in that, in step (4), institute's water is step (2) gained Ge Yeshui.
4. the production method of seasonal Pueraria lobota sheet according to claim 1, is characterized in that, in step (6), the Pueraria lobota sheet that colloidal is cut into, through the moving sieve vibration of Chun.
5. the production method of seasonal Pueraria lobota sheet according to claim 1, it is characterized in that, in step (6), the Pueraria lobota sheet adopts two-step method to dry, 38 ℃ of first step baking room temperature, 1~2 hour time, 55 ℃~65 ℃ of second step baking room temperature, baking room has the mobile turnover of hot blast, 4~6 hours time.
6. a twin (double) screw extruder, comprise support (1), gear-box (2), pressurizing unit (3), extruding dress (3) comprises screw rod (4) and compression sleeve (5), screw rod (4) is connected with gear-box (2) coupling, screw rod (4) is arranged in compression sleeve (5), charging aperture (8) is arranged on the rear end of compression sleeve (5), it is characterized in that, described screw rod (4) is twin-screw, every screw rod (4) is connected with the respective gears in gear-box (2) by spline housing respectively, the outer a plurality of temperature control water tanks (10) that are provided with of compression sleeve (5), the extrusion chamber zone that each temperature control water tank (10) surrounds forms respectively different warm areas, be equipped with water inlet pipe (16) and outlet pipe (17) on each temperature control water tank (10).
7. twin (double) screw extruder according to claim 6, it is characterized in that, compression sleeve (5) is outer is provided with five temperature control water tanks (10), and the extrusion chamber zone that each temperature control water tank (10) surrounds forms respectively pre-warm area (11), heating zone (12), flat-temperature zone (13), cooling area (14), low-temperature space (15).
8. twin (double) screw extruder according to claim 6, is characterized in that, described compression sleeve (5) rear end is provided with mould (18), and mould is provided with rotary cutting apparatus (20) outward.
9. twin (double) screw extruder according to claim 8, it is characterized in that, described rotary cutting apparatus (20) comprises rotating shaft (21) and section (22), and rotating shaft (21) is arranged on the non-central location of mould (18), and section (22) is arranged in rotating shaft (21).
10. twin (double) screw extruder according to claim 6, is characterized in that, described support (1) back upper place is provided with feed arrangement (24), and the feeding port (9) of this feed arrangement (24) is positioned at the top of charging aperture (8).
CN2013101841033A 2013-05-19 2013-05-19 Season kudzu sheet production method and processing device Pending CN103251006A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107836644A (en) * 2017-09-26 2018-03-27 合肥市禅仁食品有限公司 A kind of nutrient powder folding, nutrient powder folding preparation method, powder foldable type machine
US11229095B2 (en) 2014-12-17 2022-01-18 Campbell Soup Company Electromagnetic wave food processing system and methods

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11229095B2 (en) 2014-12-17 2022-01-18 Campbell Soup Company Electromagnetic wave food processing system and methods
CN107836644A (en) * 2017-09-26 2018-03-27 合肥市禅仁食品有限公司 A kind of nutrient powder folding, nutrient powder folding preparation method, powder foldable type machine

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Application publication date: 20130821