CN103224333A - Preheater of rotary kiln - Google Patents

Preheater of rotary kiln Download PDF

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Publication number
CN103224333A
CN103224333A CN2013101213068A CN201310121306A CN103224333A CN 103224333 A CN103224333 A CN 103224333A CN 2013101213068 A CN2013101213068 A CN 2013101213068A CN 201310121306 A CN201310121306 A CN 201310121306A CN 103224333 A CN103224333 A CN 103224333A
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CN
China
Prior art keywords
heat exchange
exchange chamber
preheater
rotary kiln
pushing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2013101213068A
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Chinese (zh)
Inventor
易飞舟
赵永宽
杨飚
方明亮
张庆
方振
崔明伟
沈记君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUIZHOU ANKAIDA NEW BUILDING MATERIAL CO Ltd
Original Assignee
GUIZHOU ANKAIDA NEW BUILDING MATERIAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUIZHOU ANKAIDA NEW BUILDING MATERIAL CO Ltd filed Critical GUIZHOU ANKAIDA NEW BUILDING MATERIAL CO Ltd
Priority to CN2013101213068A priority Critical patent/CN103224333A/en
Publication of CN103224333A publication Critical patent/CN103224333A/en
Pending legal-status Critical Current

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  • Muffle Furnaces And Rotary Kilns (AREA)

Abstract

The present invention discloses a preheater of a rotary kiln, which relates to the flied of a rotary kiln. The preheater includes a raw material warehouse arranged on the top and a heat exchange chamber below, wherein the lower part of the heat exchange chamber is provided with a plurality of sets of pushing devices and a pushing controller for controlling the pushing devices; the pushing controller can control at least two sets of pushing devices for simultaneously pushing; the lower part of the raw material warehouse is connected with a plurality of feeding tubes; the lower part of each feeding tube is accessed to the heat exchange chamber; the upper part of the heat exchange chamber is provided with smoke outlet pipes with the same number of and in corresponding position to the feeding tubes, and each smoke outlet pipe is equipped with an air bleed control valve; the number of the pushing devices is 14 -18; the bottom of the heat exchange chamber is provided with a discharge port. Compared with the prior art, the present invention has beneficial effects of good ventilation of pushing of the preheater and better preheating effect, reduced material expansion rate, improved production efficiency and sale benefits and stabling thermal system.

Description

A kind of preheater of rotary kiln
Technical field
The present invention relates to a kind of rotary kiln, particularly a kind of preheater of 600 tons of rotary kilns.
Background technology
It is 12 that the general general preheater of 600 tons of rotary kilns of metallurgy industry is cut somebody's hair, the life-time service process is circulating for singly pushing away, if the time of setting is 30 seconds/bar, added up stroke 12 seconds, push away a defective material and needed for 42 seconds, after waiting for other 11 push rod operation one circles (462 seconds), if preheater temperature height, the probability that forms fluffy material becomes bigger.Using the result is owing to the cycle is long, the easy fluffy material of preheater.And because of the inequality of being heated, the preheater effect worse and worse.
Summary of the invention
The present invention proposes a kind of preheater of rotary kiln, solved deficiency of the prior art, by increasing cutting somebody's hair of preheater, and carry out pusher simultaneously by many covers material-pulling device, under the situation of pusher time decreased, just can reach design output like this, simultaneously the well-ventilated of preheater pusher, pre-heat effect is better, reduce fluffy material probability, and can control the thermally equivalent of material to greatest extent, improved the benefit of production efficiency and sale; Simultaneously, stablize thermal regulation, reduced staff's labour intensity.
Technical scheme of the present invention is achieved in that a kind of preheater of rotary kiln, comprise former feed bin and the heat exchange chamber below it of being located at the top, the bottom of described heat exchange chamber is provided with many cover material-pulling devices, comprise that also the control material-pulling device carries out the pusher controller of pusher, described pusher controller can be controlled two cover material-pulling devices at least and carry out pusher simultaneously, the bottom of described former feed bin is connected with a plurality of filling tubes, heat exchange chamber is all inserted in the bottom of each filling tube, the top of described heat exchange chamber is provided with flue dust outlet pipe corresponding with the filling tube position and that quantity is identical, and on each flue dust outlet pipe, be equipped with the venting variable valve, the quantity of described material-pulling device is 14-18, and the bottom of described heat exchange chamber has discharge port.
Further, described former feed bin is a three stage structure, comprises epimere, stage casing and hypomere, and its epimere is taper, and the stage casing is a cylindricality, and hypomere is a back taper.
Further, the quantity of described filling tube, flue dust outlet, venting variable valve and material-pulling device is identical, and is even numbers.
Further, the quantity of described filling tube, flue dust outlet, venting variable valve and material-pulling device is 16.
Further, the bottom outside of described heat exchange chamber also is provided with bracing or strutting arrangement.
Further, described bracing or strutting arrangement is steelframe or the concrete column that is uniformly distributed in the heat exchange chamber bottom outside.
Compared with prior art, the invention has the beneficial effects as follows: after adopting said structure, the material-pulling device of preheater is increased to 14-18 by original 12, and overlap material-pulling devices by at least two and carry out pusher simultaneously, under the situation of pusher time decreased, just can reach design output like this, the well-ventilated of while preheater pusher, pre-heat effect is better, reduced fluffy material probability, She Ji many venting variable valve free adjustment as required simultaneously can be controlled the thermally equivalent of material to greatest extent.When finding that preheater has fluffy material phenomenon, the venting variable valve that fluffy material level can be put cuts out, and the time has been grown, and just can make fluffy material collapse voluntarily.Prolong the time of maintenance at interval, improved the benefit of production efficiency and sale; Simultaneously, stablize thermal regulation, reduced staff's labour intensity.
Description of drawings
In order to be illustrated more clearly in the technical scheme in the embodiment of the invention, the accompanying drawing of required use is done to introduce simply in will describing embodiment below, apparently, accompanying drawing in describing below only is one of them embodiment of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the embodiment of the invention.
Among the figure: 1, former feed bin; 11, epimere; 12, stage casing; 13, hypomere; 2, heat exchange chamber; 3, material-pulling device; 4, filling tube; 5, flue dust outlet pipe; 6, venting variable valve; 7, bracing or strutting arrangement; 8, discharge port.
Embodiment
Below the technical scheme among the present invention is clearly and completely described, obviously, described embodiment only is several embodiment wherein of the present invention, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
As shown in Figure 1, a kind of preheater of rotary kiln comprises former feed bin 1 and the heat exchange chamber 2 below it of being located at the top, described former feed bin 1 is a three stage structure, comprises epimere 11, stage casing 12 and hypomere 13, and its epimere 11 is taper, stage casing 12 is a cylindricality, and hypomere 13 is a back taper.The bottom of described heat exchange chamber 2 is provided with many cover material-pulling devices 3, comprise that also control material-pulling device 3 carries out the pusher controller of pusher, described pusher controller can be controlled two cover material-pulling devices 3 at least and carry out pusher simultaneously, the bottom of described former feed bin 1 is connected with a plurality of filling tubes 4, heat exchange chamber 2 is all inserted in the bottom of each filling tube 4, the top of described heat exchange chamber 2 is provided with flue dust outlet pipe 5 corresponding with filling tube 4 positions and that quantity is identical, and on each flue dust outlet pipe 5, be equipped with venting variable valve 6, the quantity of described material-pulling device 3 is 14-18, the bottom of described heat exchange chamber 2 has discharge port 8, and the bottom outside of described heat exchange chamber 2 also is provided with bracing or strutting arrangement 7.In the present embodiment, the quantity of described filling tube 4, flue dust outlet, venting variable valve 6 and material-pulling device 3 is 16, and described bracing or strutting arrangement 7 is for being uniformly distributed in the concrete column of heat exchange chamber 2 bottom outside.
When using above-mentioned preheater work, generally regulate pusher controller control two cover material-pulling devices 3 and carry out pusher simultaneously, if adopt 12 to cut somebody's hair, single cover material-pulling device 3 carries out pusher, just must stop kiln overhaul 10 days half a year at most, establishment officer handles fluffy material, just can keep ordinary production.But the present invention has moved 373 talentes always and has stopped the kiln processing after implementing.On original basis, produce quickened lime 10*600=6000 ton more, create 362 yuan of/ton ash=2172000 of 6000 tons of * of sales revenue yuan more; Simultaneously, stablize thermal regulation, reduced staff's labour intensity.
The above only is preferred embodiment of the present invention, and is in order to restriction the present invention, within the spirit and principles in the present invention not all, any modification of being done, is equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. the preheater of a rotary kiln, comprise former feed bin (1) and the heat exchange chamber (2) below it of being located at the top, the bottom of described heat exchange chamber (2) is provided with many cover material-pulling devices (3), comprise that also control material-pulling device (3) carries out the pusher controller of pusher, it is characterized in that: described pusher controller can be controlled two cover material-pulling devices (3) at least and carry out pusher simultaneously, the bottom of described former feed bin (1) is connected with a plurality of filling tubes (4), heat exchange chamber (2) is all inserted in the bottom of each filling tube (4), the top of described heat exchange chamber (2) is provided with flue dust outlet pipe (5) corresponding with filling tube (4) position and that quantity is identical, and on each flue dust outlet pipe (5), be equipped with venting variable valve (6), the quantity of described material-pulling device (3) is 14-18, and the bottom of described heat exchange chamber (2) has discharge port (8).
2. the preheater of a kind of rotary kiln according to claim 1, it is characterized in that: described former feed bin (1) is a three stage structure, comprises epimere (11), stage casing (12) and hypomere (13), and its epimere (11) is taper, stage casing (12) is a cylindricality, and hypomere (13) is a back taper.
3. the preheater of a kind of rotary kiln according to claim 1 is characterized in that: described filling tube (4), flue dust outlet, venting variable valve (6) are identical with the quantity of material-pulling device (3), and are even numbers.
4. the preheater of a kind of rotary kiln according to claim 3 is characterized in that: the quantity of described filling tube (4), flue dust outlet, venting variable valve (6) and material-pulling device (3) is 16.
5. the preheater of a kind of rotary kiln according to claim 1, it is characterized in that: the bottom outside of described heat exchange chamber (2) also is provided with bracing or strutting arrangement (7).
6. the preheater of a kind of rotary kiln according to claim 5 is characterized in that: described bracing or strutting arrangement (7) is for steelframe or be uniformly distributed in the concrete column of heat exchange chamber (2) bottom outside.
CN2013101213068A 2013-04-09 2013-04-09 Preheater of rotary kiln Pending CN103224333A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013101213068A CN103224333A (en) 2013-04-09 2013-04-09 Preheater of rotary kiln

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Application Number Priority Date Filing Date Title
CN2013101213068A CN103224333A (en) 2013-04-09 2013-04-09 Preheater of rotary kiln

Publications (1)

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CN2013101213068A Pending CN103224333A (en) 2013-04-09 2013-04-09 Preheater of rotary kiln

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103693866A (en) * 2013-12-12 2014-04-02 朝阳重型机器有限公司 High-chamber annular ventilation vertical preheater

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2808904Y (en) * 2005-07-29 2006-08-23 中信重型机械公司 Separated-room vertical preheater
CN201680734U (en) * 2010-02-02 2010-12-22 苏根华 Novel vertical pre-heater

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2808904Y (en) * 2005-07-29 2006-08-23 中信重型机械公司 Separated-room vertical preheater
CN201680734U (en) * 2010-02-02 2010-12-22 苏根华 Novel vertical pre-heater

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103693866A (en) * 2013-12-12 2014-04-02 朝阳重型机器有限公司 High-chamber annular ventilation vertical preheater

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C06 Publication
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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C53 Correction of patent of invention or patent application
CB02 Change of applicant information

Address after: 553006 Guizhou city of Liupanshui province Zhongshan District Town Yumin village nine groups

Applicant after: GUIZHOU ANKAIDA INDUSTRIAL CO., LTD.

Address before: 553006 Guizhou city of Liupanshui province Zhongshan District Town Yumin village nine groups

Applicant before: Guizhou Ankaida New Building Material Co., Ltd.

COR Change of bibliographic data

Free format text: CORRECT: APPLICANT; FROM: GUIZHOU ANKAIDA NEW BUILDING MATERIAL CO., LTD. TO: GUIZHOU ANKAIDA INDUSTRY CO., LTD.

C02 Deemed withdrawal of patent application after publication (patent law 2001)
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20130731