CN205102592U - Energy -conserving kiln - Google Patents
Energy -conserving kiln Download PDFInfo
- Publication number
- CN205102592U CN205102592U CN201520936239.XU CN201520936239U CN205102592U CN 205102592 U CN205102592 U CN 205102592U CN 201520936239 U CN201520936239 U CN 201520936239U CN 205102592 U CN205102592 U CN 205102592U
- Authority
- CN
- China
- Prior art keywords
- kiln
- cooling
- main
- energy
- utility
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/12—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/32—Casings
- F27B9/34—Arrangements of linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/12—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
- F27B2009/124—Cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/03—Charges containing minerals
- F27M2001/035—China
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/15—Composition, conformation or state of the charge characterised by the form of the articles
- F27M2001/1504—Ceramic articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/04—Sintering
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Details (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model discloses an energy -conserving kiln belongs to the pottery and fires technical field, including main kiln and cooling kiln, the output of main kiln corresponds the intercommunication to be had a plurality ofly the cooling kiln, and cool off and be provided with the soaking zone between kiln and the main kiln. The utility model discloses comparing with traditional kiln, linking to each other main kiln with a plurality of cooling kilns, solved the living problem of being detained of cool time long hair in single cooling kiln, the more energy can be practiced thrift in many the parallelly connected designs of cooling kilns, has improved production efficiency and economic benefits.
Description
Technical field
The utility model relates to ceramic sintering technical field, in particular to a kind of energy saving kiln.
Background technology
Look back the developing history of China's ceramic industry, be not difficult to find, the fuel of ceramic industry just has coal, fuel oil, combustion gas etc., and combustion gas is the development that this industry is newer.Enterprise is while improving technique for a long time, focuses on all very much fuel-saving technology and technique, as the optimal design of furnace construction, firing technology innovation, improve scientific and reasonable burner, heat recovery etc.
Present kiln is made up of preheating kiln, calcining kiln, cooling kiln mostly, and together with integral, and the firing time of pottery is at about 30min-10h, but cool time needs 3-30h, cool time, this just caused a large amount of potteries through calcining kiln is burned to be detained between calcining kiln and cooling kiln for a long time much larger than firing time, wait for refrigerating work procedure, burn till so not mate with the cycle cooled and greatly reduce production efficiency, limit product output, also consumes mass energy.
Utility model content
The purpose of this utility model is to provide a kind of energy saving kiln, to solve the problem that existing kiln easily occurs to be detained and energy consumption is high.
For realizing the utility model object, the technical scheme of employing is: a kind of energy saving kiln, comprises main kiln and cooling kiln, and the output correspondence of described main kiln is communicated with multiple described cooling kiln, and is provided with soaking zone between cooling kiln and main kiln.
Further, insulation material is provided with in described soaking zone.
Further, also intelligent controller is equipped with; Be provided with kiln car in described main kiln, kiln car is equipped with drive unit, and cooling kiln porch is provided with inductor, and inductor is connected with intelligent controller respectively with drive unit.
Further, multiple described cooling kiln is positioned at the same side or the not homonymy of main kiln.
The beneficial effects of the utility model are, compared with traditional kiln, main kiln is connected with multiple cooling kiln, solve the raw problem of being detained of long hair cool time in single cooling kiln, many cooling kiln Parallel Designs, comparatively multiple-energy-source can be saved, improve production efficiency and economic benefit, also convenient maintenance simultaneously, many cooling kiln exports there being multiple cooling kiln, avoid to only have single production line to export to hinder product and to roll off the production line transport, cool time and the chilling temperature that can regulate different cooling kiln is needed according to technique, thus obtain the product with corresponding processing performance, many cooling kilns arrange different technique and have not only enriched product line but also saved labour cost, and the soaking zone arranged between cooling kiln and main kiln, prevent product from calcining kiln out temperature decrease and cause product to ftracture, contribute to the intact distribution in order of product and enter different cooling kilns, adopt this kiln, the kiln discharge time of each product shortens greatly, save the 8-10 times of energy, and existing kiln cannot reach such effect, waste time and energy and also easily cause human operational error.Intelligent controller control sensor and drive unit, intelligentized control method kiln car enters different cooling kiln, simplifies manual operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of the first embodiment of the energy saving kiln that the utility model provides;
Fig. 2 is the structural representation of the second embodiment of the energy saving kiln that the utility model provides.
In figure, 1 is main kiln, and 2 is cooling kiln, and 3 is soaking zone, and 4 is inductor, and 5 is kiln car.
Detailed description of the invention
Also by reference to the accompanying drawings the utility model is described in further detail below by specific embodiment.
Fig. 1, Fig. 2 show the energy saving kiln that the utility model provides, and comprise main kiln 1 and cooling kiln 2, and the output correspondence of described main kiln 1 is communicated with multiple described cooling kiln 2, and is provided with soaking zone 3 between cooling kiln 2 and main kiln 1.Adopt this kiln, have additional many cooling kilns 2, enter after product is burnt till in different cooling kilns 2 and cool, avoid in single cooling kiln 2 because cool time is long, cause the problem that subsequent product is detained, product enters different cooling kilns 2 in time, decreases the time of staying at soaking zone 3, has saved the energy.
Soaking zone can prevent product from main kiln 1 to multiple cooling kiln 2 process, unexpected temperature decrease and cause product to burst, the insulation material arranged in soaking zone 3, ensure that product more than special process temperature, it also avoid product causes product performance change in special process temperature deficiency cool time entering temperature in cooling kiln 2.
Multiple cooling kiln 2 is positioned at the same side of main kiln 1, as shown in Figure 1, also can be positioned at the not homonymy of main kiln 1, according to the needs of actual conditions, make full use of field resources, as shown in Figure 2.
Intelligent controller collection inductor 4 signal controls drive unit makes kiln car 5 enter in different cooling kilns 2, is automatically in succession dispensed in different cooling kilns 2, decreases the operation that artificial selection enters different cooling kiln 2, make production automation more.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (4)
1. an energy saving kiln, is characterized in that: comprise main kiln and cooling kiln, and the output correspondence of described main kiln is communicated with multiple described cooling kiln, and is provided with soaking zone between cooling kiln and main kiln.
2. energy saving kiln according to claim 1, is characterized in that: be provided with insulation material in described soaking zone.
3. energy saving kiln according to claim 1, is characterized in that: be also equipped with intelligent controller; Be provided with kiln car in described main kiln, kiln car is equipped with drive unit, and cooling kiln porch is provided with inductor, and inductor is connected with intelligent controller respectively with drive unit.
4. energy saving kiln according to claim 1, is characterized in that: multiple described cooling kiln is positioned at the same side or the not homonymy of main kiln.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520936239.XU CN205102592U (en) | 2015-10-30 | 2015-11-23 | Energy -conserving kiln |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2015208518023 | 2015-10-30 | ||
| CN201520851802 | 2015-10-30 | ||
| CN201520936239.XU CN205102592U (en) | 2015-10-30 | 2015-11-23 | Energy -conserving kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205102592U true CN205102592U (en) | 2016-03-23 |
Family
ID=55284391
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510813870.5A Pending CN105333729A (en) | 2015-10-30 | 2015-11-23 | Energy-saving kiln |
| CN201520936239.XU Expired - Fee Related CN205102592U (en) | 2015-10-30 | 2015-11-23 | Energy -conserving kiln |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510813870.5A Pending CN105333729A (en) | 2015-10-30 | 2015-11-23 | Energy-saving kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN105333729A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105333729A (en) * | 2015-10-30 | 2016-02-17 | 成都的卢高科技有限公司 | Energy-saving kiln |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107525398A (en) * | 2017-09-18 | 2017-12-29 | 广东金意陶陶瓷集团有限公司 | A kind of roller kilns |
| CN112529358B (en) * | 2020-11-06 | 2023-03-31 | 九牧厨卫股份有限公司 | Intelligent scheduling method based on tunnel kiln reverse-thrust previous process |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4336442A (en) * | 1981-01-12 | 1982-06-22 | Ppg Industries, Inc. | Combination radiation and convection heater with convection current directing means |
| CN1470839A (en) * | 2002-07-22 | 2004-01-28 | 广州鑫泰邦企业发展有限公司 | Powder calcination treating system |
| CN101261080B (en) * | 2008-03-13 | 2010-06-02 | 赵建文 | Split combination type microwave heating baking reducing furnace |
| CN201295754Y (en) * | 2008-03-31 | 2009-08-26 | 杨云峰 | Precision spray forming - layer-by-layer rolling repair and manufacturing equipment |
| CN202304373U (en) * | 2011-09-30 | 2012-07-04 | 上海煦康电子科技有限公司 | Agglomerating device for semiconductor elements |
| CN104457227B (en) * | 2014-10-29 | 2016-07-27 | 彭州市半陶陶瓷有限公司 | A kind of split type tunnel cave |
| CN105333729A (en) * | 2015-10-30 | 2016-02-17 | 成都的卢高科技有限公司 | Energy-saving kiln |
-
2015
- 2015-11-23 CN CN201510813870.5A patent/CN105333729A/en active Pending
- 2015-11-23 CN CN201520936239.XU patent/CN205102592U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105333729A (en) * | 2015-10-30 | 2016-02-17 | 成都的卢高科技有限公司 | Energy-saving kiln |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105333729A (en) | 2016-02-17 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160323 Termination date: 20181123 |