CN103215653B - Batch-type ramie divides fine rinsing machine - Google Patents

Batch-type ramie divides fine rinsing machine Download PDF

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Publication number
CN103215653B
CN103215653B CN201310126049.7A CN201310126049A CN103215653B CN 103215653 B CN103215653 B CN 103215653B CN 201310126049 A CN201310126049 A CN 201310126049A CN 103215653 B CN103215653 B CN 103215653B
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China
Prior art keywords
frame
fixed
unit
workbench
guide rail
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Expired - Fee Related
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CN201310126049.7A
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Chinese (zh)
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CN103215653A (en
Inventor
曾庆福
苏工兵
龙学军
陈洪高
陈海英
潘飞
王军
崔永明
蔡映杰
张平
李进
张露
郭翔翔
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Wuhan Textile University
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Wuhan Textile University
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Priority to CN201310126049.7A priority Critical patent/CN103215653B/en
Publication of CN103215653A publication Critical patent/CN103215653A/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The present invention is that a kind of batch-type ramie divides fine rinsing machine, it comprises rack section, workbench, lateral transfer fiber crops frame unit, rotary work unit, vibration hammering unit and longitudinal supply unit, wherein: lateral transfer fiber crops frame unit is fixed on above frame, workbench is contained in the middle of 2 wallboards of frame, rotary work unit is contained in immediately below workbench, vibration hammering unit is fixed by frame top crossbearer, crossbeam in longitudinal supply unit head and frame is installed together, and afterbody is fixed by pillar.The present invention adopts numb frame batch-type conveying machinery scheme, numb frame will be carried, impact jute skin fiber, fiber crops frame rotates, washing, exports that the operations such as numb frame are disposable has combined, and efficiency is high, point fine peeling degumming effect is good, practical, the jute skin fibers such as ramie, jute, Chinese fiber crops can be widely used in and remove the peel operation of coming unstuck.

Description

Batch-type ramie divides fine rinsing machine
Technical field
The present invention relates to ramie equipment, particularly relate to a kind of batch-type ramie and divide fine rinsing machine.
Background technology
Ramie is the Nature Fibre Textile resource that China uniquely can monopolize, and output accounts for global more than 90%.
Ramie is Urticaceae Section of Genus Boehmeria, is perennial root herbaceous plant.The cross section ecto-entad of ramie stem is divided into epidermis, bast fiber layer, xylem and marrow etc.The object of Ramie cultivars, mainly obtains the fiber of bast.And in order to draw the degumming of ramie, a Plants dimension degumming equipment usually can be related to.
At present, the equipment that string particularly adopts in bast-fibre degumming tech has linear pattern flax stamping device and disk flax stamping device: linear pattern flax stamping device such as publication number is " Linear scutcher " of CN86203685, when impact, fiber is straight, labour intensity is lower, but impact uneven, developing result is poor; Disk flax stamping device is circled by the flax fibre in disk, and while the flax fibre allowing the automatic upper and lower continuous strike of hammer body circle, use water rinses.Linear pattern flax stamping device is due to its shortcoming little use in actual production, and the fortune of general disk flax stamping device fiber crops and to go out numb process be all manually complete, dangerous and convenient, inefficiency.If invent a kind of automation can sending fiber crops and export the flax stamping device of fiber crops, just greatly can increase work efficiency, also improve security.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of batch-type ramie to divide fine rinsing machine, realize automatically sending fiber crops, automatic rotation hammering and exporting fiber crops by numb frame, decrease labour intensity, improve production efficiency, overcome the technological deficiency that existing flax stamping device exists.
The technical solution adopted in the present invention is: comprise rack section, workbench, lateral transfer fiber crops frame unit, rotary work unit, vibration hammering unit and longitudinal supply unit, wherein: the middle part that lateral transfer fiber crops frame unit is in frame utilizes guide rail front support part, guide rail rear support portion is fixed, workbench is contained in the middle of 2 wallboards of frame, rotary work unit is contained in immediately below workbench, vibration hammering cellular installation is in the below of longitudinal supply unit and fixed by longitudinal supply unit and frame top crossbearer, crossbeam in longitudinal supply unit head and frame is installed together and afterbody is fixed by pillar.
Described rack section can comprise the framework that oil cylinder is placed on wallboard, worktable support part, deceleration device mounting table, guide pillar support section, guide pillar, guide rail front support part, guide rail rear support portion and top, wherein: both sides wallboard by worktable support partial fixing, and is arranged on workbench both sides respectively; Worktable support part is mounted and fixed on ground by anchor nut; Deceleration device mounting table is arranged on above worktable support part; Guide pillar support section is arranged on wallboard by fixture; Fixed by guide pillar support section on the downside of guide pillar, the framework that oil cylinder is placed by top in top is fixed; The framework that oil cylinder is placed on guide rail front support part, guide rail rear support portion and top is all the centre being fixed on 2 wallboards.
The structure of described workbench can be: comprise the base plate be fixed in frame, water fender, fixture, rotation platform and several top cylinders; Described base plate, its surrounding has water fender, and put rotation platform in the middle of it, its corner is placed with drainage arrangement; Cylinder and valve rubber is placed above rotation platform; Described top cylinder by rotation platform jack-up, and can allow rotation platform rotate in the above.
Described lateral transfer fiber crops frame unit, comprise guide rail, dolly, manipulator and hydraulic jack, wherein: guide rail is by frame and shore supports, hydraulic jack is bolted on guide rail, the drive link of hydraulic jack is connected with dolly, and the upper end of manipulator is fixed on below dolly by 2 sleeve connection; Above dolly, hydraulic jack is housed, and the drive link of hydraulic jack is connected with manipulator.
Described rotary work unit can comprise motor, first stage decelerator, worm reducer, contiguous block, numb frame gripping mechanism and workbench, wherein: motor is arranged on the deceleration device mounting table below workbench, motor connects first stage decelerator by shaft coupling, this first stage decelerator connects worm reducer, the upper end of worm reducer is connected with contiguous block, this contiguous block and rotation platform weld together and by numb frame gripping mechanism location, install numb frame gripping mechanism above rotation platform.
Described longitudinal supply unit can comprise guide pillar, hammer body, hydraulic jack, wherein: hammer body secures its track moved up and down by the guide pillar in frame, and the lower end of hydraulic jack connects hammer body by drive link.
The present invention compared with prior art, has following main advantage:
One: hammering divides fully fine, strong adaptability, and residual impurity developing result is good;
Its two: what can realize mechanical automation send fiber crops, turns fiber crops and hammering washing fiber crops send numb process again, reduces labour intensity.
Its three: by rinsing and the cooperation control of hammering water, improve the efficiency of washing
Its four: have the features such as convenient transportation, work efficiency are high, practical, the hammering that can be widely used in the high-stem plants such as ramie, jute, Chinese fiber crops divides fibre and comes unstuck.
Accompanying drawing explanation
Fig. 1 is the structural representation that batch-type ramie of the present invention divides fine rinsing machine;
Fig. 2 is the structural representation of Fig. 1 mid frame axle;
Fig. 3 is the structural representation of workbench in Fig. 1;
Fig. 4 is the upward view of Fig. 3;
Fig. 5 is the structural representation of lateral transfer fiber crops frame unit in Fig. 1;
Fig. 6 is the structural representation be rotated in deceleration in Fig. 1;
Fig. 7 is the structural representation of the longitudinally numb frame unit of conveying in Fig. 1;
Fig. 8 is the structural representation of hydraulic hammer in Fig. 1.
In figure: 1. frame; 2. workbench; 3. rotary work unit; 4. lateral transfer fiber crops frame unit; 5. vibrate hammering unit; 6. longitudinal supply unit; 7. wallboard; 8. worktable support part; 9. deceleration device mounting table; 10. guide pillar support section; 11. guide pillars; 12. guide rail front support parts; 13. guide rail rear support portion; The framework of oil cylinder is placed on 14. tops; 15. base plates; 16. water fenders; 17. fixtures; 18. rotation platforms; 19. cylinders; 20. valve rubbers; 21. drainage arrangements; 22. top cylinders; 23. guide rails; 24. dollies; 25. manipulators; 26. hydraulic jacks; 27. pillars; 28. deceleration device mounting tables; 29. motors; 30. first stage decelerators; 31. worm reducers; 32. rotation platforms; 33. cylinders; 34. valve rubbers; 35. contiguous blocks; 36. numb frame gripping mechanisms; 37. guide pillars; 38. hammer bodies; 39. hydraulic jacks.
Detailed description of the invention
Batch-type ramie of the present invention divides fine rinsing machine to be mainly used for beaing ramie, is separated by epidermis with ramee.Which employs the transmission system of complete machine interlock, make each working portion run-in synchronism, fiber crops are delivered on workbench by lateral transfer fiber crops frame unit, rotary unit rotates by ramie, longitudinal supply unit knocks ramie by hammer body, and the colloid remained in ramee and foreign material are rinsed by flusher, the ramee after finally knocking is transported, and so just can be completely achieved the automation of fiber degumming tech.
Below in conjunction with embodiment and accompanying drawing, the invention will be further described.
Batch-type ramie provided by the invention divides fine rinsing machine, its structure as shown in Figure 1, comprise frame 1, workbench 2, lateral transfer fiber crops frame unit 3, rotary work unit 4, vibration hammering unit 5 and longitudinal supply unit 6, the numb frame that ramie is housed is delivered on workbench by lateral transfer fiber crops frame unit manipulator, then numb frame knocks along with hammer body while worktable rotary, is transported by numb frame after having beaten by manipulator again.Wherein: lateral transfer fiber crops frame unit 3 is fixed on above frame 1, workbench 2 is contained in the middle of 2 large wallboards of frame 1, rotary work unit 4 is contained in immediately below workbench, vibration hammering unit 5 is fixed by frame 1 top crossbearer, and the crossbeam in longitudinal supply unit head and frame is installed together and afterbody is fixed by pillar.
The structure of described rack section as shown in Figure 2, comprise the framework 14 that oil cylinder is placed on wallboard 7, worktable support part 8, deceleration device mounting table 9, guide pillar support section 10, guide pillar 11, guide rail front support part 12, guide rail rear support portion 13 and top, wherein: wallboard 7 has 2, they are fixed by worktable support part 8, and are arranged on workbench 2 both sides respectively; Worktable support part is mounted and fixed on ground by anchor nut; Deceleration device mounting table 9 is arranged on above worktable support part 8; Guide pillar support section 10 is arranged on wallboard 7 by fixture; Fixed by guide pillar support section 10 on the downside of guide pillar 11, the framework (14) that oil cylinder is placed by top in top is fixed; The framework 14 that oil cylinder is placed on guide rail front support part 12, guide rail rear support portion 13 and top is all the centre being fixed on 2 wallboards 7.
The structure of described workbench 2 as shown in Figure 3, comprise base plate 15, water fender 16, fixture 17, rotation platform 18, cylinder 19, valve rubber 20, drainage arrangement 21 and 18 top cylinders 22, wherein: base plate 15 is fixed in frame 1, base plate 15 surrounding has water fender 16, rotation platform 18 is put in the centre of base plate 15, rotation platform 18 is placed cylinder 19 and valve rubber 20 above, be placed with drainage arrangement 21 at the corner of base plate 15, top cylinder 22 rotates above rotation platform 18 jack-up also can being allowed to condition at.
The structure of described lateral transfer fiber crops frame unit as shown in Figure 4, comprise guide rail 23, dolly 24, manipulator 25 and hydraulic jack 26, wherein: guide rail 23 is supported by frame and pillar 27, hydraulic jack 26 is bolted on guide rail 23, the drive link of hydraulic jack 26 is connected with dolly 24, and the upper end of manipulator 25 is fixed on below dolly 24 by 2 sleeve connection.Dolly 24 is above equipped with hydraulic jack, and the drive link of hydraulic jack is connected with manipulator 25, and hydraulic jack moves up and down the guide rod in driving mechanical face on hand, so just can control the opening and closing of manipulator.
The structure of described rotary work unit as shown in Figure 6, comprise motor 29, first stage decelerator 30, worm reducer 31, contiguous block 35, fiber crops frame gripping mechanism 36 and workbench 2, wherein: motor 29 is arranged on the deceleration device mounting table 28 (the deceleration device mounting table 9 namely shown in Fig. 2) below workbench 2, then motor 29 connects first stage decelerator 30 by shaft coupling, this first stage decelerator connects worm reducer 31, the upper end of worm reducer 31 is connected with contiguous block 35, this contiguous block and rotation platform 32 weld together and are located by numb frame gripping mechanism 36, rotation platform 32 is equipped with numb frame gripping mechanism 36 above and is used for numb basket to clamp, numb basket can be rotated relatively stably on the table.
The structure of described longitudinal supply unit as shown in Figure 7, comprise the guide pillar 37 in frame, hammer body 38, hydraulic jack 39, wherein: hammer body 38 secures its track moved up and down by the guide pillar 37 in frame 1, the lower end of oil cylinder 39 is connected to hammer body 38 by drive link.
The structure of described hydraulic pressure hammer body as shown in Figure 8, comprise guide pillar fixed disk 40, ring flange 41, guide pillar 42, hydraulic jack 43, push rod 44, lifting oil cylinder 45, cylinder hammer body 46, wherein: ring flange 41 is bolted the top being arranged on frame, guide pillar fixed disk 40 and guide pillar 42 link together, and hydraulic jack 43, push rod 44, lifting oil cylinder 45, cylinder hammer body 46 connect successively.Wherein hammer body diameter is 300mm, is highly 400mm, and hydraulic jack 43 stroke is 500mm, and the range of lifting oil cylinder 45 is 60mm, and two oil cylinders cooperatively interact to ensure that numb basket can be seen off after mentioning by hammer body.
The drive path of described lateral transfer fiber crops frame unit is: hydraulic jack 26 connects dolly 24, allows dolly 24 move back and forth on guide rail 23; Dolly 24 is connected to manipulator 25, and another hydraulic jack is ined succession manipulator 25.The opening and closing of manipulator to be moved up and down control by the guide rod above manipulator by electrohydraulic control system.
Described electrohydraulic control system is prior art, primarily of control section and oil cylinder composition.
The drive path of described rotary work unit is: motor 29 connects first stage decelerator 30 by shaft coupling, and this is primary speed-down transmission, and then first stage decelerator 30 connects worm reducer 31, and this is double reduction transmission; Worm reducer 31 upper end then contiguous block 35, contiguous block 35 and rotation platform 32 are fixed together, such rotation platform 32 just along with motor 29 below deceleration transmission and rotate.Rotation platform 32 places cylinder 33 and valve rubber 34 above.Cylinder 33 is for confining position to fiber crops, and valve rubber 34 is for shock absorbing pressure.
Above-mentioned batch-type ramie provided by the invention divides fine rinsing machine, and its course of work is: first, and the numb basket that ramee is housed by manipulator 25 times generals who has surrendered is caught, then mentions; Then numb basket moves to workbench 2 top along guide rail 23 picked up by manipulator 25, manipulator 25 is transferred past for numb basket again, so numb basket has dropped on rotation platform 18, and numb basket is clamped by numb frame gripping mechanism 36 by inner ring, and so numb basket can move together along with rotation platform 18; Next, hydraulic oil, 26 control hammer bodies 38 falls, the motor above hammer body 38 obtain electric after carry out upper and lower knocking, meanwhile, rotation platform 18 also rotates under the drive of motor 29 deceleration transmission, and numb basket limit rotates, and hammer body 38 limit impacts; After strike completes, hammer body 38 is first mentioned, and manipulator 25 is picked up numb basket and carried and rise, and finally, the ramie of having hit is transported along guide rail 23 by manipulator 25 again.In the course of the work, batch-type ramie of the present invention divides fine rinsing machine, controls the motion of manipulator, the moving up and down and impacting of hammer body by electrohydraulic control system.

Claims (6)

1. a batch-type ramie divides fine rinsing machine, it is characterized in that comprising rack section, workbench, lateral transfer fiber crops frame unit, rotary work unit, vibration hammering unit and longitudinal supply unit, wherein: the middle part that lateral transfer fiber crops frame unit is in frame utilizes guide rail front support part, guide rail rear support portion is fixed, workbench is contained in the middle of 2 wallboards of frame, rotary work unit is contained in immediately below workbench, vibration hammering cellular installation is in the below of longitudinal supply unit and fixed by longitudinal supply unit and frame top crossbearer, crossbeam in longitudinal supply unit head and frame is installed together and afterbody is fixed by pillar.
2. batch-type ramie according to claim 1 divides fine rinsing machine, it is characterized in that described rack section comprises the framework (14) that oil cylinder is placed on wallboard (7), worktable support part (8), deceleration device mounting table (9), guide pillar support section (10), guide pillar (11), guide rail front support part (12), guide rail rear support portion (13) and top, wherein: both sides wallboard (7) is fixed by worktable support part (8), and is arranged on workbench both sides respectively; Worktable support part (8) is mounted and fixed on ground by anchor nut; Deceleration device mounting table (9) is arranged on above worktable support part (8); Guide pillar support section (10) is arranged on wallboard (7) by fixture; Guide pillar (11) downside is fixed by guide pillar support section (10), and the framework (14) that oil cylinder is placed by top in top is fixed; The framework (14) that oil cylinder is placed on guide rail front support part (12), guide rail rear support portion (13) and top is all the centre being fixed on 2 wallboards (7).
3. batch-type ramie according to claim 1 divides fine rinsing machine, it is characterized in that the structure of described workbench is: comprise the base plate (15) be fixed in frame, water fender (16), fixture (17), rotation platform (18) and several tops cylinder (22); Described base plate, its surrounding has water fender (16), and put rotation platform (18) in the middle of it, its corner is placed with drainage arrangement (21); Rotation platform (18) places cylinder (19) and valve rubber (20) above; Described top cylinder by rotation platform (18) jack-up, and can allow rotation platform rotate in the above.
4. batch-type ramie according to claim 1 divides fine rinsing machine, it is characterized in that described lateral transfer fiber crops frame unit, comprise guide rail (23), dolly (24), manipulator (25) and hydraulic jack (26), wherein: guide rail (23) is supported by frame and pillar (27), hydraulic jack (26) is bolted on guide rail (23), the drive link of hydraulic jack (26) is connected with dolly (24), and the upper end of manipulator (25) is fixed on below dolly (24) by 2 sleeve connection; Dolly (24) is equipped with hydraulic jack above, and the drive link of hydraulic jack is connected with manipulator (25).
5. batch-type ramie according to claim 1 divides fine rinsing machine, it is characterized in that described rotary work unit comprises motor (29), first stage decelerator (30), worm reducer (31), contiguous block (35), fiber crops frame gripping mechanism (36) and workbench, wherein: motor (29) is arranged on the deceleration device mounting table (9) below workbench (2), motor (29) connects first stage decelerator (30) by shaft coupling, this first stage decelerator connects worm reducer (31), the upper end of worm reducer (31) is connected with contiguous block (35), this contiguous block and rotation platform (32) weld together and numb frame gripping mechanism (36) are located, rotation platform (32) installs numb frame gripping mechanism (36) above.
6. batch-type ramie according to claim 1 divides fine rinsing machine, it is characterized in that described longitudinal supply unit comprises guide pillar (37), hammer body (38), hydraulic jack (39), wherein: hammer body (38) secures its track moved up and down by the guide pillar (37) in frame, the lower end of hydraulic jack (39) connects hammer body (38) by drive link.
CN201310126049.7A 2013-04-12 2013-04-12 Batch-type ramie divides fine rinsing machine Expired - Fee Related CN103215653B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104164762B (en) * 2014-01-13 2016-05-25 李革锋 Vibration-type water dresser
CN106012036B (en) * 2016-07-14 2017-12-15 武汉纺织大学 Ramie strikes the fine rinsing machine of fiber crops point
CN106048738B (en) * 2016-08-03 2017-12-15 武汉纺织大学 The fine cleaning device of ramie point
CN106757382B (en) * 2016-12-30 2017-12-15 武汉纺织大学 The fine washing degumming equipment of ramie point

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GB448571A (en) * 1935-02-16 1936-06-11 Platt Brothers & Co Ltd Method of and apparatus for mechanically treating flax stalks for production of a cleaned mass of flax fibre in staple length
CN2067712U (en) * 1990-04-11 1990-12-19 航空航天工业部第六○八研究所 Hammer mechanism of flax stamping device
DE19925134A1 (en) * 1999-06-02 2000-12-07 Ake Innotech Automatisierung K Prodn of matting with randomly laid fibers uses vegetable matter taken from harvest byproducts to be broken down and separated into fiber and non-fiber fractions in an economic process
CN200985370Y (en) * 2006-12-31 2007-12-05 廖晶 Rotary hammer fibre separating machine
CN201245727Y (en) * 2008-07-02 2009-05-27 张利中 Ramie stamping machine for degumming ramie
CN201574214U (en) * 2010-01-04 2010-09-08 湖南润久科技有限公司 Washing and spreading machine for degummed ramie fibers

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CN101851787B (en) * 2010-01-22 2012-07-04 汉麻产业投资控股有限公司 Bast fiber production line

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB448571A (en) * 1935-02-16 1936-06-11 Platt Brothers & Co Ltd Method of and apparatus for mechanically treating flax stalks for production of a cleaned mass of flax fibre in staple length
CN2067712U (en) * 1990-04-11 1990-12-19 航空航天工业部第六○八研究所 Hammer mechanism of flax stamping device
DE19925134A1 (en) * 1999-06-02 2000-12-07 Ake Innotech Automatisierung K Prodn of matting with randomly laid fibers uses vegetable matter taken from harvest byproducts to be broken down and separated into fiber and non-fiber fractions in an economic process
CN200985370Y (en) * 2006-12-31 2007-12-05 廖晶 Rotary hammer fibre separating machine
CN201245727Y (en) * 2008-07-02 2009-05-27 张利中 Ramie stamping machine for degumming ramie
CN201574214U (en) * 2010-01-04 2010-09-08 湖南润久科技有限公司 Washing and spreading machine for degummed ramie fibers

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