CN103213850B - Carton box stacking type single-layer forming method and device thereof - Google Patents
Carton box stacking type single-layer forming method and device thereof Download PDFInfo
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- CN103213850B CN103213850B CN201310151687.4A CN201310151687A CN103213850B CN 103213850 B CN103213850 B CN 103213850B CN 201310151687 A CN201310151687 A CN 201310151687A CN 103213850 B CN103213850 B CN 103213850B
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Abstract
The invention discloses a carton box stacking type single-layer forming method and a device thereof, and belongs to the technical field of logistics. The carton box stacking type single-layer forming method comprises odd layer forming and even layer forming. The carton box stacking type single-layer forming device is composed of a conveying system, a box rotating system, a front box baffling system, a rear box baffling system, a pushing system and a buffering area system. The carton box stacking type single-layer forming method is simple and practical to operate, shortens forming time, and improves the using ratio of equipment. The carton box stacking type single-layer forming device is compact in structure, utilizes an air cylinder and a servo motor, is high in repeated-positioning accuracy, and tidy and stable in stacked layer shape, guarantees stability of stacking bodies, improves stacking efficiency, and is suitable for high-speed heavy-load stacking.
Description
Technical field
The invention belongs to logistlcs technology field, particularly relate to a kind of carton stacking form individual layer manufacturing process and device thereof.
Background technology
Full automatic stacking is applied gradually in the industrial production, the industry that particularly these output such as medicine and food are large, degree of automation is high, in the logistics operations such as the packaging, sorting of manufactured product, vanning and piling, require to have especially at a high speed to automation equipment, the feature of heavy duty.At present, the manufacturing process of carton stacking does not also obtain due attention, but the quality that piling is shaped directly determines the height of product piling efficiency, good stacking form there will not be finished product to pile up neatly, and shape is crooked, the phenomenon such as to collapse, improve the safety of finished product buttress in handling process with smooth, also improve the efficiency of whole logistics link simultaneously.
Summary of the invention
The object of the invention is to improve product piling efficiency and a kind of carton stacking form individual layer manufacturing process and device thereof are provided.
A kind of carton stacking form individual layer manufacturing process provided by the present invention comprises odd-level and is shaped and even level shaping, and described manufacturing process concrete steps are as follows:
When carton enters delivery system, when being transported to the position that turns case system and needing to turn case, turn case system by carton 90-degree rotation, when being transported to the position that turns case system and not needing to turn case, turn case system not work, described carton continues the position moving to gear case system, when needing gear case, front blocking box system in described gear case system and backstop case system works, described carton is stoped to continue motion, after every ADF case puts in place by required form, supplying system is started working, every ADF case is pushed to buffer system, when 4 rows of a layer carton are pushed to described buffer system, just complete the shaping of carton stacking form individual layer.
The particular content that described odd-level is shaped is: odd-level has 12 cartons, is divided into 4 rows, and first row has 4 cartons, all needs to turn case; Second row has 3 cartons, and wherein second carton needs to turn case; 3rd row, 3 cartons, wherein second carton needs to turn case; 4th row, 2 cartons, do not need to turn case.
The particular content that described even level is shaped is: even level has 12 cartons, is divided into 4 rows, and first row 2 cartons, do not need to turn case; Second row 3 cartons, wherein second carton needs to turn case; 3rd row, 3 cartons, wherein second carton needs to turn case; 4th row, 4 cartons, all need to turn case.
A kind of carton stacking form individual layer building mortion provided by the present invention by delivery system, turn case system, front blocking box system and backstop case system, supplying system and buffer system and form.
Described delivery system comprises motor 1, rolling stand 2, first sprocket wheel 3, chain 4, cylinder 5, bearing 6, second sprocket wheel 39 and carton baffle plate 7, described motor 1 is connected with described first sprocket wheel 3 by key, described second sprocket wheel 39 is affixed with described cylinder 5, described motor 1, described carton baffle plate 7 are fixed on described rolling stand 2, described bearing 6 is affixed with described rolling stand 2, described motor 1 drives described first sprocket wheel 3, and described first sprocket wheel 3 drives described cylinder 5 to rotate by described chain 4.
Described turn case system comprise turn case cylinder 8, turn box bracket 9, rotary guide 10, rotating head 11 and rotational roller 12, describedly turn case cylinder 8 and described to turn box bracket 9 affixed, it is described that to turn box bracket 9 affixed with described rolling stand 2, described turn case cylinder 8 cylinder bar and described rotating head 11 affixed, axle and the described rotating head 11 of described rotational roller 12 are affixed, described rotary guide 10 is affixed with described rotating head 11, described in turn case cylinder 8 and drive described rotating head 11 to seesaw by cylinder bar is flexible.
Described front blocking box system and backstop case system comprise gear case cylinder 13, gear box bracket 14, gear case baffle plate 15, gear case guide pillar 16 and cylinder connector 17, cylinder bar and the described cylinder connector 17 of described gear case cylinder 13 are affixed, described cylinder connector 17 is hinged with described gear case baffle plate 15, described gear case cylinder 13 is affixed with described gear box bracket 14, described gear box bracket 14 is affixed with described rolling stand 2, described gear case guide pillar 16 is affixed with described gear case baffle plate 15, and described gear case cylinder 13 is by flexible drive described gear case baffle plate 15 up-and-down movement of cylinder bar.
Described supplying system comprises crossbeam 18, push cylinder 19, push away case guide pillar 20, linear bearing 21, push pedal 22, servomotor 23, retarder 24, retarder adapter plate 25, Timing Belt 26, belt wheel 27, gear wheel shaft 28, bearing seat 29, tooth bar 30, gear 31, line slideway 32, slide block 33 and bracing frame 34, cylinder bar and the described push pedal 22 of wherein said propelling movement cylinder 19 are affixed, it is described that to push away case guide pillar 20 affixed with described push pedal 22, described propelling movement cylinder 19 is affixed with described crossbeam 18, described retarder 24 is affixed with described retarder adapter plate 25, described retarder adapter plate 25 is affixed with described crossbeam 18, described gear wheel shaft 28 is arranged on the bottom of described crossbeam 18 by described bearing seat 29, described belt wheel 27 is connected by the axle of key with described retarder 24, described belt wheel 27 drives described gear wheel shaft 28 by described Timing Belt 26, described gear 31 is connected with described gear wheel shaft 28 by key, described gear wheel shaft 28 engages transmitting torque by described gear 31 with described tooth bar 30, described crossbeam 18 is affixed with described slide block 33, described slide block 33 can slide on described line slideway 32, described line slideway 32 and described tooth bar 30 are fixed on support frame as described above 34, described line slideway 32 and described tooth bar 30 are positioned at the both sides of support frame as described above 34 with symmetric form.
Described buffer system comprises guide plate 35, roller 36, roll support 37, framework 38, and described guide plate 35 is affixed with described framework 38, and described roll support 37 is affixed with described framework 38, and axle and the described roll support 37 of described roller 36 are affixed.
Forming paper box method provided by the present invention practicality simple to operate shortens molding time, improve capacity utilization rate, the building mortion compact conformation provided, employ cylinder and servomotor, repetitive positioning accuracy is high, and buttress layer shape neat is stablized, and ensure that the stability of piling buttress body, improve piling efficiency, be suitable for high-speed overload piling.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of building mortion of the present invention;
Fig. 2 is odd-level Forming Theory figure of the present invention;
Fig. 3 is odd number stack shape of the present invention figure;
Fig. 4 is even level Forming Theory figure of the present invention;
Fig. 5 is odd number stack shape of the present invention figure;
Fig. 6 is delivery system structural representation in building mortion of the present invention;
Fig. 7 is the mounting structure schematic diagram of feedway intermediate roll of the present invention, bearing and the second sprocket wheel;
Fig. 8 is building mortion transferring box system architecture schematic diagram of the present invention;
Fig. 9 be in building mortion of the present invention front blocking box system and after when case system architecture schematic diagram;
Figure 10 is delivery system in building mortion of the present invention, turns case system, front blocking box system and backstop case system architecture schematic diagram;
Supplying system structural representation in Figure 11 building mortion of the present invention;
Figure 12 is the structure for amplifying schematic diagram of in Figure 11 I;
Figure 13 is in Figure 11
the structure for amplifying schematic diagram in portion;
Buffering system architectures schematic diagram in Figure 14 building mortion of the present invention.
In figure: 1-motor; 2-rolling stand; 3-first sprocket wheel; 4-chain; 5-cylinder; 6-bearing; 7-carton baffle plate; 8-turns case cylinder; 9-turns box bracket; 10-rotary guide; 11-rotating head; 12-rotational roller; 13-keeps off case cylinder; 14-keeps off box bracket; 15-keeps off case baffle plate; 16-keeps off case guide pillar; 17-cylinder connector; 18-crossbeam; 19-pushes cylinder; 20-pushes away case guide pillar; 21-linear bearing; 22-push pedal; 23-servomotor; 24-retarder; 25-retarder adapter plate; 26-Timing Belt; 27-belt wheel; 28-gear wheel shaft; 29-bearing seat; 30-tooth bar; 31-gear; 32-line slideway; 33-slide block; 34-bracing frame; 35-guide plate; 36-roller; 37-roll support; 38-framework; 39-second sprocket wheel.
Detailed description of the invention:
The present invention includes manufacturing process and building mortion, wherein, manufacturing process comprises odd-level and is shaped and even level shaping, and it is that long limit is parallel to velocity reversal, when turning case that each carton enters feedway, 90-degree rotation, namely the long limit of carton is perpendicular to velocity reversal, and the feature that odd-level is shaped is that odd-level has 12 cartons, is divided into 4 rows, first row has 4 cartons, all needs to turn case; Second row has 3 cartons, and wherein second carton needs to turn case; 3rd row, 3 cartons, wherein second carton needs to turn case; 4th row, 2 cartons, do not need to turn case.The feature that described even level is shaped is that even level has 12 cartons, and be divided into 4 rows, first row 2 cartons, do not need to turn case; Second row 3 cartons, wherein second carton needs to turn case; 3rd row, 3 cartons, wherein second carton needs to turn case; 4th row, 4 cartons, all need to turn case.Building mortion by delivery system, turn case system, gear case system, supplying system and buffer system and form, wherein, delivery system comprises motor 1, rolling stand 2, first sprocket wheel 3, chain 4, cylinder 5, bearing 6, carton baffle plate 7 and the second sprocket wheel 39, and wherein the number of the second sprocket wheel 39 can be determined according to actual fed system length; Turn case system comprise turn case cylinder 8, turn box bracket 9, guide pillar 10, rotating head 11 and rotational roller 12; Front blocking box system and backstop case system comprise gear case cylinder 13, gear box bracket 14, gear case baffle plate 15, gear case guide pillar 16 and cylinder connector 17; Supplying system comprises crossbeam 18, pushes cylinder 19, pushes away case guide pillar 20, linear bearing 21, push pedal 22, servomotor 23, retarder 24, retarder adapter plate 25, Timing Belt 26, belt wheel 27, gear wheel shaft 28, bearing seat 29, tooth bar 30, gear 31, line slideway 32, slide block 33 and bracing frame 34; Buffer system comprises guide plate 35, roller 36, roll support 37, framework 38.When odd-level is shaped, 12 cartons enter feedway according to the beat of setting, motor 1 drives the first sprocket wheel 3, cylinder 5 is driven to rotate by chain 4, carton travels forward with setting speed, case alliance is turned described in entering into, first row 4 cartons need to turn case, turn case cylinder 8 to stretch out, rotating head 11 contacts with carton minor face, the follow-up reforwarding of carton 90-degree rotation is moved, this row does not need to keep off case, after 4 cartons arrive carton baffle plate place, supplying system works, push cylinder 19 to stretch out, push pedal 22 is put down, servomotor 23 drives retarder 24, band movable belt pulley 27, Timing Belt 26, Timing Belt 26 gear shaft 28, gear 31 on gear wheel shaft 28 engages with the tooth bar 30 on bracing frame 34, such servomotor 23 is just travelled forward by line slideway 32 with crossbeam 18, first row carton is also pushed buffer system by push pedal 22 simultaneously, after first row carton all enters buffer system, servomotor 23 stops and reversing making crossbeam 18 get back to initial position, wait for the arrival of next row carton, second row and the 3rd row are 3 cartons, wherein second carton needs to turn case, turn case system acting, first and the 3rd carton do not need to turn case, turn case system not work, when first carton moves to carton baffle plate 7 place, backstop case system works, gear case cylinder 13 stretches out, gear case baffle plate 15 is pushed up the position fixing first carton, when second carton moves to gear case baffle plate 15 position, front blocking box system works, fix second cartons position, when the 3rd carton moves to front blocking box system gear case baffle plate 15 position, supplying system works, this row is pushed to buffer system, 4th row, 2 cartons do not need to turn case, turn case system not work, when first carton moves to carton baffle plate 7 place, backstop case system works, gear case baffle plate 15 jack-up is fixed first carton, when second carton moves to front blocking box system gear case baffle plate 15 place, front blocking box system works, fixes second carton, supplying system works, 4th ADF case is pushed to buffer system, when four rows are pushed to described buffer system, just completes the buttress layer form of odd-level carton.When even level is shaped, 12 cartons enter delivery system according to the beat of setting, motor 1 drive sprocket 3, cylinder 5 is driven to rotate by chain 4, carton travels forward with setting speed, first row 2 cartons do not need to turn case, turn case system not work, when first carton moves to carton baffle plate 7 place, backstop case system works, gear case baffle plate 15 jack-up is fixed first carton, when second carton moves to front blocking box system gear case baffle plate 15 place, front blocking box system works, fix second carton, supplying system works, first row carton is pushed to buffer zone, second row and the 3rd row are 3 cartons, wherein second carton needs to turn case, turn case system works, first and the 3rd carton do not need to turn case, turn case system not work, when first carton moves to carton baffle plate 7 place, backstop case system works, gear case cylinder 13 stretches out, gear case baffle plate 15 is pushed up the position fixing first carton, when second carton moves to gear case baffle plate 15 position, front blocking box system works, fix second cartons position, when the 3rd carton moves to front blocking box system gear case baffle plate 15 position, supplying system works, this row is pushed to buffer system, 4th row, 4 cartons need to turn case, turn case system works, make carton 90-degree rotation, after 4 cartons arrive carton baffle plate place, supplying system work, pushes buffer system by the 4th ADF case, when four rows are pushed to described buffer system, just complete the buttress layer form of even level carton.
Claims (7)
1. a carton stacking form individual layer manufacturing process, it is characterized in that this manufacturing process comprises odd-level and is shaped and even level shaping, described manufacturing process concrete steps are as follows:
When carton enters delivery system, when being transported to the position that turns case system and needing to turn case, turn case system by carton 90-degree rotation, when being transported to the position that turns case system and not needing to turn case, turn case system not work, described carton continues the position moving to gear case system, when needing gear case, front blocking box system in described gear case system and backstop case system works, described carton is stoped to continue motion, after every ADF case puts in place by required form, supplying system is started working, every ADF case is pushed to buffer system, when 4 rows of a layer carton are pushed to described buffer system, just complete the shaping of carton stacking form individual layer, the particular content that described odd-level is shaped is: described odd-level has 12 cartons, is divided into 4 rows, and first row has 4 cartons, all needs to turn case, second row has 3 cartons, and wherein second carton needs to turn case, 3rd row, 3 cartons, wherein second carton needs to turn case, 4th row, 2 cartons, do not need to turn case, the particular content that described even level is shaped is: described even level has 12 cartons, is divided into 4 rows, and first row 2 cartons, do not need to turn case, second row 3 cartons, wherein second carton needs to turn case, 3rd row, 3 cartons, wherein second carton needs to turn case, 4th row, 4 cartons, all need to turn case.
2. realize a device for manufacturing process described in claim 1, it is characterized in that this device by delivery system, turn case system, front blocking box system and backstop case system, supplying system and buffer system and form.
3. device according to claim 2, it is characterized in that described delivery system comprises motor (1), rolling stand (2), first sprocket wheel (3), chain (4), cylinder (5), bearing (6), second sprocket wheel (39) and carton baffle plate (7), described motor (1) is connected with described first sprocket wheel (3) by key, (390 is affixed with described cylinder (5) for described second sprocket wheel, described motor (1), described carton baffle plate (7) is fixed on described rolling stand (2), described bearing (6) is affixed with described rolling stand (2), described motor (1) drives described first sprocket wheel (3), described first sprocket wheel (3) drives described cylinder (5) to rotate by described chain (4).
4. device according to claim 2, turn case system described in it is characterized in that to comprise and turn case cylinder (8), turn box bracket (9), rotary guide (10), rotating head (11) and rotational roller (12), describedly turn case cylinder (8) and described to turn box bracket (9) affixed, described box bracket (9) and the rolling stand (2) of turning is affixed, described turn case cylinder (8) cylinder bar and described rotating head (11) affixed, axle and the described rotating head (11) of described rotational roller (12) are affixed, described rotary guide (10) is affixed with described rotating head (11), the described case cylinder (8) that turns is seesawed by the flexible described rotating head (11) that drives of cylinder bar.
5. device according to claim 2, it is characterized in that described front blocking box system and backstop case system comprise gear case cylinder (13), gear box bracket (14), gear case baffle plate (15), gear case guide pillar (16) and cylinder connector (17), cylinder bar and the described cylinder connector (17) of described gear case cylinder (13) are affixed, described cylinder connector (17) is hinged with described gear case baffle plate (15), described gear case cylinder (13) is affixed with described gear box bracket (14), described gear box bracket (14) is affixed with rolling stand (2), described gear case guide pillar (16) is affixed with described gear case baffle plate (15), described gear case cylinder (13) is by flexible drive described gear case baffle plate (15) up-and-down movement of cylinder bar.
6. device according to claim 2, it is characterized in that described supplying system comprises crossbeam (18), push cylinder (19), push away case guide pillar (20), linear bearing (21), push pedal (22), servomotor (23), retarder (24), retarder adapter plate (25), Timing Belt (26), belt wheel (27), gear wheel shaft (28), bearing seat (29), tooth bar (30), gear (31), line slideway (32), slide block (33) and bracing frame (34), cylinder bar and the described push pedal (22) of wherein said propelling movement cylinder (19) are affixed, it is described that to push away case guide pillar (20) and described push pedal (22) affixed, described propelling movement cylinder (19) is affixed with described crossbeam (18), described retarder (24) is affixed with described retarder adapter plate (25), described retarder adapter plate (25) is affixed with described crossbeam (18), described gear wheel shaft (28) is arranged on the bottom of described crossbeam (18) by described bearing seat (29), described belt wheel (27) is connected by the axle of key with described retarder (24), described belt wheel (27) drives described gear wheel shaft (28) by described Timing Belt (26), described gear (31) is connected with described gear wheel shaft (28) by key, described gear wheel shaft (28) engages transmitting torque by described gear (31) with described tooth bar (30), described crossbeam (18) is affixed with described slide block (33), described slide block (33) can in the upper slip of described line slideway (32), described line slideway (32) and described tooth bar (30) are fixed on support frame as described above (34), described line slideway (32) and described tooth bar (30) are positioned at the both sides of support frame as described above (34) with symmetric form.
7. device according to claim 2, it is characterized in that described buffer system comprises guide plate (35), roller (36), roll support (37), framework (38), described guide plate (35) is affixed with described framework (38), described roll support (37) is affixed with described framework (38), and axle and the described roll support (37) of described roller (36) are affixed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310151687.4A CN103213850B (en) | 2013-04-27 | 2013-04-27 | Carton box stacking type single-layer forming method and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310151687.4A CN103213850B (en) | 2013-04-27 | 2013-04-27 | Carton box stacking type single-layer forming method and device thereof |
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| CN103213850A CN103213850A (en) | 2013-07-24 |
| CN103213850B true CN103213850B (en) | 2015-02-25 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103693489A (en) * | 2013-12-03 | 2014-04-02 | 安徽嘉隆印刷有限公司 | Corrugated paper blanking table |
| CN104787587B (en) * | 2014-01-20 | 2017-06-30 | 海口高新区宏邦机械有限公司 | A kind of code case system with magnetic box mechanical arm |
| DE202014100864U1 (en) * | 2014-02-26 | 2015-03-02 | Krones Aktiengesellschaft | handling device |
| CN105035774B (en) * | 2015-06-09 | 2017-12-12 | 江苏新美星包装机械股份有限公司 | The stacking shaped platform of bottled water |
| CN110040485A (en) * | 2019-05-21 | 2019-07-23 | 固安精益恒业自动化科技有限公司 | A kind of stripe shape part removal device |
| CN110171698A (en) * | 2019-06-27 | 2019-08-27 | 南京钢诺智能装备有限公司 | Auto arrangement organizing apparatus |
| CN113697515B (en) * | 2021-09-13 | 2023-03-31 | 广州长仁工业科技有限公司 | Hollow rubber frame stacking system and control method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004009584A1 (en) * | 2004-02-25 | 2005-09-15 | Focke & Co.(Gmbh & Co. Kg) | Device for producing and palletizing carton packs |
| CN1884013A (en) * | 2005-06-24 | 2006-12-27 | 张宁 | Stereo storage (parking) system schema and application thereof |
| CN201161821Y (en) * | 2008-01-18 | 2008-12-10 | 杭州永创机械有限公司 | Goods stack layer shaping device of stack machine |
| CN202440136U (en) * | 2012-02-17 | 2012-09-19 | 金鑫（清远）纸业有限公司 | Automatic stacking machine |
| CN102774661B (en) * | 2012-07-10 | 2014-07-16 | 北京航空航天大学 | Stack generating method for transfer robot |
| CN102774660B (en) * | 2012-08-08 | 2014-07-02 | 江苏中科友特机器人科技有限公司 | Automatic stacker crane |
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Effective date of registration: 20160908 Address after: 243000 Anhui city of Ma'anshan province high tech Zone Chihu Road No. 966 penholder Patentee after: Anhui Hiseed Robot Company Limited Address before: 243000 No. 59 East Lake Road, Anhui, Ma'anshan Patentee before: Anhui University of Technology |