CN103213850A - Carton box stacking type single-layer forming method and device thereof - Google Patents
Carton box stacking type single-layer forming method and device thereof Download PDFInfo
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- CN103213850A CN103213850A CN2013101516874A CN201310151687A CN103213850A CN 103213850 A CN103213850 A CN 103213850A CN 2013101516874 A CN2013101516874 A CN 2013101516874A CN 201310151687 A CN201310151687 A CN 201310151687A CN 103213850 A CN103213850 A CN 103213850A
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Abstract
The invention discloses a carton box stacking type single-layer forming method and a device thereof, and belongs to the technical field of logistics. The carton box stacking type single-layer forming method comprises odd layer forming and even layer forming. The carton box stacking type single-layer forming device is composed of a conveying system, a box rotating system, a front box baffling system, a rear box baffling system, a pushing system and a buffering area system. The carton box stacking type single-layer forming method is simple and practical to operate, shortens forming time, and improves the using ratio of equipment. The carton box stacking type single-layer forming device is compact in structure, utilizes an air cylinder and a servo motor, is high in repeated-positioning accuracy, and tidy and stable in stacked layer shape, guarantees stability of stacking bodies, improves stacking efficiency, and is suitable for high-speed heavy-load stacking.
Description
Technical field
The invention belongs to the logistlcs technology field, relate in particular to a kind of carton stacking form individual layer manufacturing process and device thereof.
Background technology
The full automaticity piling is applied in commercial production gradually, the industry that particularly these output such as medicine and food are big, degree of automation is high, in the logistics operations such as packing, letter sorting, vanning and piling of manufactured product, automation equipment is required to have high speed, heavily stressed characteristics especially.At present, the manufacturing process of carton stacking does not also obtain due attention, yet the quality that piling is shaped is the height of decision product piling efficient directly, good stacking form can not go out crooked, the phenomenon such as collapse of ready-made article buttress shape, improved the finished product buttress the safety of handling process with smoothly, also improved the efficient of whole logistics link simultaneously.
Summary of the invention
The objective of the invention is to improve product piling efficient and a kind of carton stacking form individual layer manufacturing process and device thereof are provided.
A kind of carton stacking form individual layer manufacturing process provided by the present invention comprises that odd-level is shaped and even level is shaped, and described manufacturing process concrete steps are as follows:
When carton enters delivery system, when being transported to the position of changeing the case system and needing the commentaries on classics case, commentaries on classics case system revolves carton and turn 90 degrees, be transported to the position of changeing the case system and when not needing to change case, changeing the case system does not work, described carton continues to move to the position of retaining case system, when needing the retaining case, front blocking box system and backstop case system works in the described retaining case system stop described carton to continue motion, when every row's carton by after the requirement form puts in place, supplying system is started working, every row's carton is pushed to buffer system, when 4 rows of a layer carton are pushed to described buffer system, has just finished the single layer shaping of carton stacking form.
The particular content that described odd-level is shaped is: odd-level has 12 cartons, is divided into 4 rows, and first row has 4 cartons, all needs to change case; Second series has 3 cartons, and wherein second carton need change case; 3 cartons of the 3rd row, wherein second carton need change case; 2 cartons of the 4th row do not need to change case.
The particular content that described even level is shaped is: even level has 12 cartons, is divided into 4 rows, and 2 cartons of first row do not need to change case; 3 cartons of second series, wherein second carton need change case; 3 cartons of the 3rd row, wherein second carton need change case; 4 cartons of the 4th row all need to change case.
A kind of carton stacking form individual layer building mortion provided by the present invention is made up of delivery system, commentaries on classics case system, front blocking box system and backstop case system, supplying system and buffer system.
Described delivery system comprises motor 1, rolling stand 2, first sprocket wheel 3, chain 4, cylinder 5, bearing 6, second sprocket wheel 39 and carton baffle plate 7, described motor 1 is connected with described first sprocket wheel 3 by key, described second sprocket wheel 39 and described cylinder 5 are affixed, described motor 1, described carton baffle plate 7 are fixed on the described rolling stand 2, described bearing 6 and described rolling stand 2 are affixed, described motor 1 drives described first sprocket wheel 3, and described first sprocket wheel 3 drives described cylinder 5 by described chain 4 and rotates.
Described commentaries on classics case system comprises changes case cylinder 8, change box bracket 9, rotary guide 10, rotating head 11 and rotation roller 12, described commentaries on classics case cylinder 8 and described commentaries on classics box bracket 9 are affixed, described commentaries on classics box bracket 9 and described rolling stand 2 are affixed, the cylinder bar and the described rotating head 11 of described commentaries on classics case cylinder 8 are affixed, the axle and the described rotating head 11 of described rotation roller 12 are affixed, described rotary guide 10 and described rotating head 11 are affixed, and described commentaries on classics case cylinder 8 seesaws by the described rotating head 11 of the flexible drive of cylinder bar.
Described front blocking box system and backstop case system comprise retaining case cylinder 13, retaining box bracket 14, retaining case baffle plate 15, retaining case guide pillar 16 and cylinder joint 17, the cylinder bar of described retaining case cylinder 13 and described cylinder joint 17 are affixed, described cylinder joint 17 is hinged with described retaining case baffle plate 15, described retaining case cylinder 13 and described retaining box bracket 14 are affixed, described retaining box bracket 14 and described rolling stand 2 are affixed, described retaining case guide pillar 16 is affixed with described retaining case baffle plate 15, and described retaining case cylinder 13 is by the described retaining case of flexible drive baffle plate 15 up-and-down movements of cylinder bar.
Described supplying system comprises crossbeam 18, push cylinder 19, push away case guide pillar 20, linear bearing 21, push pedal 22, servomotor 23, retarder 24, retarder adapter plate 25, be with 26 synchronously, belt wheel 27, gear wheel shaft 28, bearing seat 29, tooth bar 30, gear 31, line slideway 32, slide block 33 and bracing frame 34, the cylinder bar and the described push pedal 22 of wherein said propelling movement cylinder 19 are affixed, it is described that to push away case guide pillar 20 affixed with described push pedal 22, described propelling movement cylinder 19 and described crossbeam 18 are affixed, described retarder 24 and described retarder adapter plate 25 are affixed, described retarder adapter plate 25 and described crossbeam 18 are affixed, described gear wheel shaft 28 is installed in the bottom of described crossbeam 18 by described bearing seat 29, described belt wheel 27 is connected with the axle of described retarder 24 by key, described belt wheel 27 is with 26 to drive described gear wheel shaft 28 by described synchronously, described gear 31 is connected with described gear wheel shaft 28 by key, described gear wheel shaft 28 is by described gear 31 and described tooth bar 30 engagement transmitting torques, described crossbeam 18 and described slide block 33 are affixed, described slide block 33 can slide on described line slideway 32, described line slideway 32 and described tooth bar 30 are fixed on the support frame as described above 34, and described line slideway 32 and described tooth bar 30 are positioned at the both sides of support frame as described above 34 with symmetric form.
Described buffer system comprises guide plate 35, roller 36, roll support 37, framework 38, and described guide plate 35 and described framework 38 are affixed, and described roll support 37 and described framework 38 are affixed, and the axle and the described roll support 37 of described roller 36 are affixed.
Molding time has been shortened in carton manufacturing process provided by the present invention practicality simple to operate, improved capacity utilization rate, the building mortion compact conformation that is provided, cylinder and servomotor have been used, the repetitive positioning accuracy height, buttress layer shape is neatly stable, has guaranteed the stability of piling buttress body, improve piling efficient, be suitable for the high-speed overload piling.
Description of drawings:
Fig. 1 is the structural representation of building mortion of the present invention;
Fig. 2 is an odd-level shaping schematic diagram of the present invention;
Fig. 3 is odd number stack shape figure of the present invention;
Fig. 4 is an even level shaping schematic diagram of the present invention;
Fig. 5 is odd number stack shape figure of the present invention;
Fig. 6 is a delivery system structural representation in the building mortion of the present invention;
Fig. 7 is the mounting structure scheme drawing of feedway intermediate roll of the present invention, bearing and second sprocket wheel;
Fig. 8 is a building mortion transferring box system architecture scheme drawing of the present invention;
Fig. 9 be in the building mortion of the present invention the front blocking box system and after when case system architecture scheme drawing;
Figure 10 is delivery system in the building mortion of the present invention, commentaries on classics case system, front blocking box system and backstop case system architecture scheme drawing;
Supplying system structural representation in Figure 11 building mortion of the present invention;
Figure 12 is the structure for amplifying scheme drawing of I portion among Figure 11;
Figure 13 is among Figure 11
The structure for amplifying scheme drawing of portion;
Buffer system structural representation in Figure 14 building mortion of the present invention.
Among the figure: the 1-motor; The 2-rolling stand; 3-first sprocket wheel; The 4-chain; The 5-cylinder; The 6-bearing; 7-carton baffle plate; 8-changes the case cylinder; 9-changes box bracket; The 10-rotary guide; The 11-rotating head; 12-rotates roller; 13-retaining case cylinder; 14-keeps off box bracket; 15-retaining case baffle plate; 16-retaining case guide pillar; 17-cylinder joint; The 18-crossbeam; 19-pushes cylinder; 20-pushes away the case guide pillar; The 21-linear bearing; The 22-push pedal; The 23-servomotor; The 24-retarder; 25-retarder adapter plate; 26-is with synchronously; The 27-belt wheel; The 28-gear wheel shaft; The 29-bearing seat; The 30-tooth bar; The 31-gear; The 32-line slideway; The 33-slide block; The 34-bracing frame; The 35-guide plate; The 36-roller; The 37-roll support; The 38-framework; 39-second sprocket wheel.
The specific embodiment:
The present invention includes manufacturing process and building mortion, wherein, manufacturing process comprises that odd-level is shaped and even level is shaped, and it all is that long limit is parallel to velocity reversal that each carton enters feedway, when changeing case, revolve and turn 90 degrees, be that carton is grown the limit perpendicular to velocity reversal, the characteristics that odd-level is shaped are that odd-level has 12 cartons, are divided into 4 rows, first row has 4 cartons, all needs to change case; Second series has 3 cartons, and wherein second carton need change case; 3 cartons of the 3rd row, wherein second carton need change case; 2 cartons of the 4th row do not need to change case.The characteristics that described even level is shaped are that even level has 12 cartons, are divided into 4 rows, and 2 cartons of first row do not need to change case; 3 cartons of second series, wherein second carton need change case; 3 cartons of the 3rd row, wherein second carton need change case; 4 cartons of the 4th row all need to change case.Building mortion is made up of delivery system, commentaries on classics case system, retaining case system, supplying system and buffer system, wherein, delivery system comprises motor 1, rolling stand 2, first sprocket wheel 3, chain 4, cylinder 5, bearing 6, carton baffle plate 7 and second sprocket wheel 39, and wherein the number of second sprocket wheel 39 can be determined according to the actual fed system length; Changeing the case system comprises commentaries on classics case cylinder 8, changes box bracket 9, guide pillar 10, rotating head 11 and rotates roller 12; Front blocking box system and backstop case system comprise retaining case cylinder 13, retaining box bracket 14, retaining case baffle plate 15, retaining case guide pillar 16 and cylinder joint 17; Supplying system comprises crossbeam 18, pushes cylinder 19, pushes away case guide pillar 20, linear bearing 21, push pedal 22, servomotor 23, retarder 24, retarder adapter plate 25, be with 26 synchronously, belt wheel 27, gear wheel shaft 28, bearing seat 29, tooth bar 30, gear 31, line slideway 32, slide block 33 and bracing frame 34; Buffer system comprises guide plate 35, roller 36, roll support 37, framework 38.When odd-level is shaped, 12 cartons enter feedway according to the beat of setting, motor 1 drives first sprocket wheel 3, driving cylinder 5 by chain 4 rotates, carton travels forward with setting speed, enter into described commentaries on classics case alliance, 4 cartons of first row need change case, change case cylinder 8 and stretch out, rotating head 11 contacts with the carton minor face, carton revolves that to turn 90 degrees follow-up reforwarding moving, and this row does not need to keep off case, behind 4 cartons arrival carton baffle plate places, supplying system work, push cylinder 19 and stretch out, push pedal 22 is put down, servomotor 23 drives retarder 24, drive belt wheel 27, be with 26 synchronously, be with 26 gear shaft 28 synchronously, gear 31 on the gear wheel shaft 28 and 30 engagements of the tooth bar on the bracing frame 34, servomotor 23 just is being with crossbeam 18 to travel forward by line slideway 32 like this, push pedal 22 simultaneously also pushes buffer system with first row's carton, after first row's carton all entered buffer system, servomotor 23 stopped and reversing making crossbeam 18 get back to initial position, waited for the arrival of next row's carton; Second series and the 3rd row are 3 cartons, wherein second carton need change case, change the case system acting, first and the 3rd carton do not need to change case, changeing the case system does not work, when first carton moves to carton baffle plate 7 places, backstop case system works, retaining case cylinder 13 stretches out, and will fix the position of first carton on retaining case baffle plate 15 tops, when second carton moves to retaining case baffle plate 15 positions, the front blocking box system works is fixed second cartons position, when the 3rd carton moves to front blocking box system retaining case baffle plate 15 positions, supplying system work pushes to buffer system with this row; 2 cartons of the 4th row do not need to change case, change the case system and do not work, when first carton moves to carton baffle plate 7 places, backstop case system works, to keep off case baffle plate 15 jack-up and fix first carton, when second carton moved to front blocking box system retaining case baffle plate 15 places, the front blocking box system works was fixed second carton, supplying system work, the 4th row's carton is pushed to buffer system, when four rows are pushed to described buffer system, just finished the buttress layer form of odd-level carton.When even level is shaped, 12 cartons enter delivery system according to the beat of setting, motor 1 drive sprocket 3, driving cylinder 5 by chain 4 rotates, carton travels forward with setting speed, 2 cartons of first row do not need to change case, change the case system and do not work, when first carton moves to carton baffle plate 7 places, backstop case system works, to keep off case baffle plate 15 jack-up and fix first carton, when second carton moved to front blocking box system retaining case baffle plate 15 places, the front blocking box system works was fixed second carton, supplying system work pushes to buffer zone with first row's carton; Second series and the 3rd row are 3 cartons, wherein second carton need change case, change the case system works, first and the 3rd carton do not need to change case, changeing the case system does not work, when first carton moves to carton baffle plate 7 places, backstop case system works, retaining case cylinder 13 stretches out, and will fix the position of first carton on retaining case baffle plate 15 tops, when second carton moves to retaining case baffle plate 15 positions, the front blocking box system works is fixed second cartons position, when the 3rd carton moves to front blocking box system retaining case baffle plate 15 positions, supplying system work pushes to buffer system with this row; 4 cartons of the 4th row need change case, change the case system works, carton is revolved turn 90 degrees, after 4 cartons arrived carton baffle plate place, supplying system work pushed buffer system with the 4th row's carton, when four rows are pushed to described buffer system, just finished the buttress layer form of even level carton.
Claims (9)
1. a carton stacking form individual layer manufacturing process is characterized in that this manufacturing process comprises that odd-level is shaped and even level is shaped, and described manufacturing process concrete steps are as follows:
When carton enters delivery system, when being transported to the position of changeing the case system and needing the commentaries on classics case, commentaries on classics case system revolves carton and turn 90 degrees, be transported to the position of changeing the case system and when not needing to change case, changeing the case system does not work, described carton continues to move to the position of retaining case system, when needing the retaining case, front blocking box system and backstop case system works in the described retaining case system stop described carton to continue motion, when every row's carton by after the requirement form puts in place, supplying system is started working, every row's carton is pushed to buffer system, when 4 rows of a layer carton are pushed to described buffer system, has just finished the single layer shaping of carton stacking form.
2. manufacturing process according to claim 1, it is characterized in that the particular content that described odd-level is shaped is: described odd-level has 12 cartons, is divided into 4 rows, and first row has 4 cartons, all needs to change case; Second series has 3 cartons, and wherein second carton need change case; 3 cartons of the 3rd row, wherein second carton need change case; 2 cartons of the 4th row do not need to change case.
3. manufacturing process according to claim 1, it is characterized in that the particular content that described even level is shaped is: described even level has 12 cartons, is divided into 4 rows, and 2 cartons of first row do not need to change case; 3 cartons of second series, wherein second carton need change case; 3 cartons of the 3rd row, wherein second carton need change case; 4 cartons of the 4th row all need to change case.
4. device of realizing the described manufacturing process of claim 1, it is characterized in that this device by delivery system, change case system, front blocking box system and backstop case system, supplying system and buffer system and form.
5. device according to claim 4, it is characterized in that described delivery system comprises motor (1), rolling stand (2), first sprocket wheel (3), chain (4), cylinder (5), bearing (6), second sprocket wheel (39) and carton baffle plate (7), described motor (1) is connected with described first sprocket wheel (3) by key, (390 is affixed with described cylinder (5) for described second sprocket wheel, described motor (1), described carton baffle plate (7) is fixed on the described rolling stand (2), described bearing (6) is affixed with described rolling stand (2), described motor (1) drives described first sprocket wheel (3), and described first sprocket wheel (3) drives described cylinder (5) by described chain (4) and rotates.
6. device according to claim 4, it is characterized in that described commentaries on classics case system comprises changes case cylinder (8), change box bracket (9), rotary guide (10), rotating head (11) and rotation roller (12), described commentaries on classics case cylinder (8) is affixed with described commentaries on classics box bracket (9), described commentaries on classics box bracket (9) is affixed with described rolling stand (2), the cylinder bar of described commentaries on classics case cylinder (8) and described rotating head (11) are affixed, the axle of described rotation roller (12) is affixed with described rotating head (11), described rotary guide (10) is affixed with described rotating head (11), and described commentaries on classics case cylinder (8) seesaws by the flexible described rotating head (11) that drives of cylinder bar.
7. device according to claim 4, it is characterized in that described front blocking box system and backstop case system comprise retaining case cylinder (13), retaining box bracket (14), retaining case baffle plate (15), retaining case guide pillar (16) and cylinder joint (17), the cylinder bar of described retaining case cylinder (13) and described cylinder joint (17) are affixed, described cylinder joint (17) is hinged with described retaining case baffle plate (15), described retaining case cylinder (13) is affixed with described retaining box bracket (14), described retaining box bracket (14) is affixed with described rolling stand (2), described retaining case guide pillar (16) is affixed with described retaining case baffle plate (15), and described retaining case cylinder (13) is by the described retaining case of flexible drive baffle plate (15) up-and-down movement of cylinder bar.
8. device according to claim 4, it is characterized in that described supplying system comprises crossbeam (18), push cylinder (19), push away case guide pillar (20), linear bearing (21), push pedal (22), servomotor (23), retarder (24), retarder adapter plate (25), be with synchronously (26), belt wheel (27), gear wheel shaft (28), bearing seat (29), tooth bar (30), gear (31), line slideway (32), slide block (33) and bracing frame (34), the cylinder bar of wherein said propelling movement cylinder (19) and described push pedal (22) are affixed, it is described that to push away case guide pillar (20) and described push pedal (22) affixed, described propelling movement cylinder (19) is affixed with described crossbeam (18), described retarder (24) is affixed with described retarder adapter plate (25), described retarder adapter plate (25) is affixed with described crossbeam (18), described gear wheel shaft (28) is installed in the bottom of described crossbeam (18) by described bearing seat (29), described belt wheel (27) is connected with the axle of described retarder (24) by key, described belt wheel (27) drives described gear wheel shaft (28) by described synchronous band (26), described gear (31) is connected with described gear wheel shaft (28) by key, described gear wheel shaft (28) is by described gear (31) and described tooth bar (30) engagement transmitting torque, described crossbeam (18) is affixed with described slide block (33), described slide block (33) can be gone up at described line slideway (32) and slide, described line slideway (32) and described tooth bar (30) are fixed on the support frame as described above (34), and described line slideway (32) and described tooth bar (30) are positioned at the both sides of support frame as described above (34) with symmetric form.
9. device according to claim 4, it is characterized in that described buffer system comprises guide plate (35), roller (36), roll support (37), framework (38), described guide plate (35) is affixed with described framework (38), described roll support (37) is affixed with described framework (38), and the axle of described roller (36) is affixed with described roll support (37).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310151687.4A CN103213850B (en) | 2013-04-27 | 2013-04-27 | Carton box stacking type single-layer forming method and device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310151687.4A CN103213850B (en) | 2013-04-27 | 2013-04-27 | Carton box stacking type single-layer forming method and device thereof |
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| CN103213850A true CN103213850A (en) | 2013-07-24 |
| CN103213850B CN103213850B (en) | 2015-02-25 |
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| CN103693489A (en) * | 2013-12-03 | 2014-04-02 | 安徽嘉隆印刷有限公司 | Corrugated paper blanking table |
| CN104787587A (en) * | 2014-01-20 | 2015-07-22 | 海口高新区宏邦机械有限公司 | Box stacking system having magnet box mechanical arm |
| CN104860077A (en) * | 2014-02-26 | 2015-08-26 | 克罗内斯股份公司 | Handling Device |
| CN105035774A (en) * | 2015-06-09 | 2015-11-11 | 江苏新美星包装机械股份有限公司 | Stacking forming platform for barreled water |
| CN110040485A (en) * | 2019-05-21 | 2019-07-23 | 固安精益恒业自动化科技有限公司 | A kind of stripe shape part removal device |
| CN110171698A (en) * | 2019-06-27 | 2019-08-27 | 南京钢诺智能装备有限公司 | Auto arrangement organizing apparatus |
| CN113697515A (en) * | 2021-09-13 | 2021-11-26 | 广州长仁工业科技有限公司 | Hollow rubber frame stacking system and control method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113697515A (en) * | 2021-09-13 | 2021-11-26 | 广州长仁工业科技有限公司 | Hollow rubber frame stacking system and control method thereof |
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| CN103213850B (en) | 2015-02-25 |
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Effective date of registration: 20160908 Address after: 243000 Anhui city of Ma'anshan province high tech Zone Chihu Road No. 966 penholder Patentee after: Anhui Hiseed Robot Company Limited Address before: 243000 No. 59 East Lake Road, Anhui, Ma'anshan Patentee before: Anhui University of Technology |