CN103212514A - Sheet coating device - Google Patents

Sheet coating device Download PDF

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Publication number
CN103212514A
CN103212514A CN2013100277537A CN201310027753A CN103212514A CN 103212514 A CN103212514 A CN 103212514A CN 2013100277537 A CN2013100277537 A CN 2013100277537A CN 201310027753 A CN201310027753 A CN 201310027753A CN 103212514 A CN103212514 A CN 103212514A
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CN
China
Prior art keywords
sheet material
nozzle
coating
carrying
supporting member
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Pending
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CN2013100277537A
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Chinese (zh)
Inventor
福井启
中原敬辅
织田光德
田边雅明
高见准
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Tazmo Co Ltd
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Tazmo Co Ltd
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Publication date
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Publication of CN103212514A publication Critical patent/CN103212514A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles

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Abstract

The invention provides a sheet coating device. A coating position is adjusted before coating and coating film is formed on sheets with high quality. During a transportation interruption of a transportation mechanism (10) transporting sheets (W), a first nozzle translating mechanism (17) and a second nozzle translating mechanism (18) are driven for making the nozzle (140 to move in a transportation direction and an orthogonal direction. The sheet lifting mechanism is driven to move down the sheets (W) and an absorption producing mechanism is utilized for absorbing fixed sheets (W) on the absorption platform (130, so that a coating face (P) is formed. A feed mechanism (15) is utilized for supplying coating liquid for the nozzle and coating liquid is spread from an ejection port of the nozzle (14) maintaining a predetermined coating interval with the upper surface of the sheets (W), so that the first nozzle translating mechanism (17) scans in the transportation direction of the sheets (W). Therefore, liquid beads flow the nozzle (14) and form a coating film on the coating face (P).

Description

Sheet coating apparatus
Technical field
The present invention relates to the sheet coating apparatus of coating liquid coating on the one side of paper, plastics, cloth, metal forming and the thin plate that constitutes by their duplexer or film (below, be called sheet material).
Background technology
As sheet coating apparatus in the past, stopping period in the carrying at intermittence has been proposed, sheet material is absorbed and fixed on the absorption platform, the coating gap that between the upper surface of the ejiction opening of slit die and sheet material, keeps regulation, use feed mechanism to supply with coating liquid and drive the nozzle horizontal mobile mechanism and slit die is moved along the carrying direction to slit die, form the scheme (for example, with reference to patent documentation 1) of coated film thus at the upper surface of sheet material W.The ejiction opening that slit die has slit-shaped in its lower end, the mode that is oriented to the direction (width of sheet material) of the carrying direction quadrature of sheet material with the length direction of ejiction opening disposes.The length of the ejiction opening of slit die is set at the length shorter than the width of sheet material usually.
In such sheet coating apparatus, even have flexible sheet material, also sheet material stably is absorbed and fixed on the absorption platform with hard horizontal plane and applies, therefore obtain the coating thickness of homogeneous easily, be suitable for forming off and on the intermittent application of coated film across uncoated.
In the coated film of required thickness, utilize 1 time coating words and apply thickness when not enough, need apply repeatedly 2 times, 3 times.And, when carrying out that coated film not of the same race formed multilayer multilayer coated too.
[technical literature formerly]
[patent documentation]
[patent documentation 1] TOHKEMY 2009-45565 communique
Because the operation that the roll of sheet material is set at carrying mechanism is manual working, therefore be difficult to obtain the repeatability of the width end positions of sheet material.And also there is dimensional tolerance in each roll of sheet material.Like this, on the width of sheet material, the relative position with respect to the applicator surface of sheet material of the ejiction opening of slit die (below, be also referred to as the coating position) produces skew sometimes.
The length of the ejiction opening of slit die is shorter than the width of sheet material, therefore when the roll to a sheet material only applies one deck coating of one deck, as long as the skew of this coating position is little, does not just become problem so.Yet, repeating coating, when multilayer coated, the ejiction opening of slit die is being overlapped accurately on the coated film that is formed on the sheet material, therefore, obtain the coated film of homogeneous if the coating position produces skew with being difficult to high finished product rate.Need to prove, repeating coating or when multilayer coated, the skew of coating position also can produce on the carrying direction of sheet material.
Summary of the invention
The present invention makes in view of above-mentioned existing problem, and its purpose is to provide a kind of and before the coating beginning coating position is adjusted, and can form to high finished product rate the sheet coating apparatus of coated film thus on sheet material.
Sheet coating apparatus of the present invention possesses carrying mechanism, absorption platform, absorption affinity generation mechanism, nozzle, feed mechanism, the first nozzle horizontal mobile mechanism, the second nozzle horizontal mobile mechanism and sheet material elevating mechanism.Described carrying mechanism carries out the carrying at intermittence in the mode of the carrying face of formation level to rectangular sheet material.Described absorption platform configuration is also adsorbed fixing described sheet material below described carrying face.Described absorption affinity produces mechanism makes the upper surface of described absorption platform produce absorption affinity.Described nozzle arrangement above described carrying face, have and the upper surface of described sheet material between keep the ejiction opening in the coating gap of regulation, and from this ejiction opening ejection coating liquid.Described feed mechanism is presented coating liquid to described nozzle.The described first nozzle horizontal mobile mechanism constitutes described nozzle is moved horizontally along the carrying direction of described sheet material.The described second nozzle horizontal mobile mechanism constitutes described nozzle is moved horizontally along the direction with the carrying direction quadrature of described sheet material.Described sheet material elevating mechanism constitutes and can make the lifting between described carrying face and described absorption platform of described sheet material.
According to this structure, stopping period in carrying at the intermittence of sheet material, drive the first nozzle horizontal mobile mechanism and the second nozzle horizontal mobile mechanism and nozzle is moved along the carrying direction of sheet material and with the direction of the carrying direction quadrature of described sheet material, can apply the adjustment of position thus.Then, drive the sheet material elevating mechanism and sheet material is descended, utilize absorption affinity to produce mechanism's fixing sheet material of absorption on the absorption platform, form the applicator surface of level thus.Supply with coating liquid by feed mechanism to nozzle, from and the upper surface of sheet material between keep regulation the coating gap nozzle ejiction opening ejection coating liquid and make the liquid pearl, the first nozzle horizontal mobile mechanism is scanned along the carrying direction of sheet material, and the liquid pearl is followed nozzle and form coated film on applicator surface thus.
In the adjustment of coating position, utilize coating position-detection sensor and coating position control section.Described coating position-detection sensor detects the edge of described sheet material or has been formed on the edge of the coated film on the upper surface of described sheet material.Described coating position control section is based on the testing result of described coating position-detection sensor, control the driving of described carrying mechanism, the described first nozzle horizontal mobile mechanism and the described second nozzle horizontal mobile mechanism respectively, to adjust the initial position of described nozzle.
In such sheet coating apparatus, the repeatability in coating gap can cause tremendous influence to the yield rate of coating thickness.In the present invention, when forming applicator surface, the absorption platform is risen, and the absorption platform is motionless, utilizes the sheet material elevating mechanism that sheet material is descended, does not therefore worry adsorbing the error of the ascending amount of platform, can repeatability form the coating gap of regulation well.
In addition, in order to form the carrying face of level and smooth and homogeneous, when the absorption platform is fixed in sheet material absorption, need prevent to produce fold or between sheet material and absorption platform, produce air trapping at sheet material.Therefore, described sheet material elevating mechanism possesses the first sheet material supporting member, the second sheet material supporting member, the first sheet material supporting member elevating mechanism, the second sheet material supporting member elevating mechanism and sheet material lifting control part.And described absorption affinity produces mechanism and has sheet material absorption affinity control part.
The described first sheet material supporting member can be configured in the upstream side of described absorption platform up and down on the carrying direction of described sheet material, and supporting sheet.The described second sheet material supporting member can be configured in the downstream of described absorption platform up and down on the carrying direction of described sheet material, and supports described sheet material.The described first sheet material supporting member elevating mechanism makes the described first sheet material supporting member lifting.The described second sheet material supporting member elevating mechanism makes the described second sheet material supporting member lifting.Sheet material lifting control part is controlled the driving of described first sheet material supporting member elevating mechanism and the described second sheet material supporting member elevating mechanism respectively with the time difference so that be positioned at described absorption platform the top described sheet material from the upstream side of the carrying direction of this sheet material downstream side descend gradually.Described sheet material absorption control part makes interim and the appending property ground action along the carrying direction of described sheet material of a plurality of binding domains.A plurality of binding domains are along zone that the carrying direction of described sheet material is cut apart on described absorption platform.
In addition, the sheet material that the thickness that can not adsorb in the words of the tension force control that only utilizes sheet material is thick or be easy to generate in the sheet material with retractility of fold can act on the power of enforcement of pushing sheet material from the top.Therefore, sheet coating apparatus of the present invention also possesses the member that makes the line pressure additional parallel with the direction of the carrying direction that is orthogonal to described sheet material from the top of described sheet material along mechanism that the carrying direction of described sheet material scans.
The member of additional described line pressure can use with the upper surface butt of described sheet material and by being rotation roller freely along the axle supporting with the direction orientation of the carrying direction quadrature of described sheet material.
The member of perhaps additional described line pressure can be the air jetting nozzle, this air jetting nozzle have and the upper surface of described sheet material between keep the ejiction opening in gap.In this case, variable for the emission direction that can make air, can also and then possess and make the mechanism of described air jetting nozzle along the swing of the carrying direction of described sheet material.
According to the present invention, can be before coating beginning the relative position with respect to the applicator surface of sheet material of adjustment nozzle.Therefore, can on sheet material, form coated film in high finished product rate ground.
Description of drawings
Fig. 1 is the brief configuration figure of the sheet coating apparatus of expression embodiments of the present invention.
Fig. 2 is the brief configuration figure of the nozzle moving mechanism of this sheet coating apparatus of expression.
Fig. 3 is the brief configuration figure of another embodiment of the nozzle moving mechanism of this sheet coating apparatus of expression.
Fig. 4 is the brief configuration figure of another embodiment of the nozzle moving mechanism of this sheet coating apparatus of expression.
Fig. 5 is the block diagram of the coating position control system of this sheet coating apparatus of expression.
Fig. 6 is the flow chart of the coating Position Control example of this sheet coating apparatus of expression.
Fig. 7 is the vertical view of expression based on the sheet material of an example of the detection position of coating position-detection sensor.
Fig. 8 (A) ~ (E) is the concise and to the point side view of explanation based on the sheet coating apparatus major part of the control example of sheet material lifting control part and sheet material absorption control part.
Fig. 9 (A) ~ (E) is the concise and to the point side view of explanation by the sheet coating apparatus major part of the action of pressure roller.
Figure 10 (A) ~ (E) is the concise and to the point side view of sheet coating apparatus major part of the action of explanation air jetting nozzle.
Figure 11 is the concise and to the point side view that the sheet coating apparatus major part of the mechanism that makes the swing of air jetting nozzle is described.
[label declaration]
1 ... sheet coating apparatus
10 ... carrying mechanism
13 ... the absorption platform
131 ... first binding domain
132 ... second binding domain
133 ... the 3rd binding domain
14 ... nozzle
15 ... feed mechanism
16 ... the nozzle elevating mechanism
17 ... the first nozzle horizontal mobile mechanism
18 ... the second nozzle horizontal mobile mechanism
20 ... the first sheet material backing roll
21 ... the second sheet material backing roll
22 ... the first sheet material backing roll elevating mechanism
23 ... the second sheet material backing roll elevating mechanism
24 ... pallet
25 ... workbench
26 ... slide block
27 ... the coating position control section
28 ... press pressure roller
29 ... the air jetting nozzle
30 ... pretreating device
40 ... after-treatment device
50 ... the nozzle administrative unit
63 ... dancer mechanism
64 ... clamping device
65 ... the first coating position-detection sensor
66 ... the second coating position-detection sensor
W ... sheet material
P ... applicator surface
T ... carrying face
The specific embodiment
Fig. 1 is the brief configuration figure of the sheet coating apparatus of expression embodiments of the present invention.
Sheet coating apparatus 1 of the present invention is for example shown in Figure 1, can be used as following applying device is used: sheet material W is unreeled from the portion of unreeling 301, in pretreatment procedure, carry out cleaning/dedusting/surface modification of sheet material W etc., then, in working procedure of coating on sheet material W coating liquid coating, then, carry out the postprocessing working procedures of drying/cooling etc., afterwards, the device of carrying by the rolling portion such intermittent delivery of 302 coiling sheet material W of rolling-up mechanism with roll-to-roll.
Therefore, as shown in Figure 1, applying device 1 of the present invention possesses carrying mechanism 10, absorption platform 13, absorption affinity generation mechanism (not shown), nozzle 14, feed mechanism 15, nozzle elevating mechanism 16, the first nozzle horizontal mobile mechanism 17, the second nozzle horizontal mobile mechanism 18, coating position- detection sensor 65,66, the first sheet material backing roll 20, the second sheet material backing roll 21, the first sheet material backing roll elevating mechanism 22, reaches the second sheet material backing roll elevating mechanism 23 as main structure.
In addition, sheet coating apparatus 1 is not the necessary structure of the present invention, but as less important structure, possesses pretreating device 30, after-treatment device 40 and nozzle administrative unit 50.
Pretreating device 30 is configured in the upstream side of the major part of carrying out working procedure of coating of sheet coating apparatus 1 on the carrying direction of sheet material W.Pretreating device 30 is implemented pre-treatment for the applicator surface of carrying out working procedure of coating sheet material W before.For example, clean/dedusting/surface modification.
After-treatment device 40 is configured in the downstream of the major part of carrying out working procedure of coating of sheet coating apparatus 1 on the carrying direction of sheet material W.After-treatment device 40 is implemented post processing for having carried out working procedure of coating sheet material W afterwards.For example, carry out drying/cooling.
Nozzle administrative unit 50 begins the thickness precision of portion and coated film end portion in order to ensure the coated film of the coating of film/low viscosity, intermittent application and is provided with.Nozzle administrative unit 50 possesses primary coat roller, spray nozzle front end cleaning device and dipping tank (all not shown) as an example.Apply liquid from the ejiction opening of nozzle 14 to the surface applied of the primary coat roller of rotation, carry out the liquid measure adjustment of the ejiction opening of nozzle 14 thus.Nozzle cleaning cleans automatically to the dirt of the ejiction opening of nozzle 14.When the device that causes in device when stopping for a long time, fault stops, when maintenance etc., if place under nozzle 14 condition of supplying will apply liquid, then the ejiction opening of nozzle 14 is dry and coating liquid solidifies, it is bad or need the decomposition of nozzle to clean to produce coating.Thus, put into coating liquid or cleaning fluid to dipping tank, dipping spray nozzle 14 leading sections or make nozzle 14 near liquid upper surface position can prevent drying thus.
Carrying mechanism 10 possesses portion of unreeling 11 and rolling portion 12.Unreel portion 11 and use roller, rectangular sheet material W is wound into the cylinder shape as an example.Rolling portion 12 uses roller as an example, and the end of sheet material W is installed.The never illustrated driving mechanism of rolling portion 12 obtains revolving force and is rotated.Thus, to the 12 coiling sheet material W of rolling portion, sheet material W carries successively to pretreatment procedure, working procedure of coating, postprocessing working procedures.Driving mechanism drives with according to the rules interval alternate repetition and the mode that stops makes carrying mechanism 10 carry out driving intermittence.That is, intermittently carry sheet material W.Working procedure of coating carries out in the stopping period that drives the intermittence of carrying mechanism 10.
Clamping device 64 is configured in the downstream of pretreating device 30 on the carrying direction of sheet material W.Dancer mechanism 63 is configured in the downstream of after-treatment device 40 on the carrying direction of sheet material W.Clamping device 64 and dancer mechanism 63 are during drive the intermittence of carrying mechanism 10, and action all the time to being present in sheet material W additional tension between the two, prevents to produce crooked (relaxing) because of working procedure of coating sheet material W.And, though omitted, between portion of unreeling 11 and rolling portion 12, optionally disposing driven voller with reference to the setting up of label, this driven voller is used for when the driving of carrying mechanism 10 sheet material W additional tension being prevented bending (relaxing).Sheet material W is carried to postprocessing working procedures from working procedure of coating, so that form the carrying face T of level shown in Figure 1.
Next, describe the structure of the major part of carrying out working procedure of coating that is configured in the sheet coating apparatus 1 between pretreating device 30 and the after-treatment device 40 in detail.Pallet 24 by foot and horizontal supporting on floor F, be arranged to the height of stipulating regularly.The part of carrying out working procedure of coating is arranged on this pallet 24.
Absorption platform 13 is configured in the below of carrying face T.Absorption platform 13 is arranged on the pallet 24 regularly, and height and position is constant.As described later, sheet coating apparatus 1 connects airtight on absorption platform 13 in order to make sheet material W, and possesses the sheet material elevating mechanism that absorption platform 13 is risen and make sheet material W lifting.Absorption platform 13 produces mechanism with absorption affinity and is connected.
Absorption affinity produces mechanism (not shown) makes the upper surface of absorption platform 13 produce absorption affinity, and preferred the use produces the vavuum pump that attracts absorption affinity.Attract absorption affinity by using vavuum pump that the upper surface of absorption platform 13 is produced, thus sheet material W is absorbed and fixed on the absorption platform 13.Need to prove that absorption affinity produces mechanism also can use the unit that produces Electrostatic Absorption power.
Absorption platform 13 has a plurality of (being 3 as an example in the present embodiment) binding domain 131 ~ 133(of cutting apart along the carrying direction of sheet material W with reference to Fig. 8 (C)).3 binding domains 131 ~ 133 produce mechanism by absorption affinity and move, and its action is by sheet material absorption control part (not shown) control.3 binding domains 131 ~ 133 are controlled so as to along the carrying direction stage of sheet material W and appending property ground and move.
Nozzle 14 is configured in the top of carrying face T.Nozzle 14 uses the slit die of the ejiction opening with slit-shaped as an example.Nozzle 14 becomes the mode that is parallel to the orientation of the direction (that is the width of sheet material W) of the carrying direction quadrature of sheet material W with the ejiction opening of slit-shaped and is provided with.
As described later, nozzle 14 can move along the carrying direction (X-direction) of vertical direction (Z-direction) and sheet material W.Moving of the nozzle 14 carrying direction (X-direction) by sheet material W, and traveling above sheet material W will be coated on the surface of sheet material W from the coating liquid of ejiction opening ejection.And nozzle 14 moves by vertical direction (Z-direction), and and sheet material W between form the coating gap of regulation.Keep the coating gap and make the carrying direction traveling of nozzle 14, will be coated on the sheet material W from the coating liquid of ejiction opening ejection thus along sheet material W.And nozzle 14 can also move along the direction (Y direction) with the carrying direction quadrature of sheet material W except described two directions.
Feed mechanism 15 is supplied with coating liquid to nozzle 14, is made of coating flow container and constant displacement pump as an example.Constant displacement pump mechanically carries out high-precision coating liquid spray volume control, therefore can carry out the control that coated film begins the thickness of portion and coated film end portion, and then can further improve the homogeneity of thickness by dexterity is cooperated control combination.Even coating liquid kind/coating fluid viscosity change also can be provided with car formula coated elements as coating liquid feed unit, can apply liquid thus and monitor and automatic liquid changing.And, can be by putting into cleaning fluid to the coating flow container and can also carrying out pipe arrangement cleaning etc. automatically and carry out the combination of various piping systems according to the coating purposes.
Fig. 2 is the figure that represents the brief configuration of nozzle moving mechanism with the edge and the cross section of the direction crosscut carrying face of carrying direction quadrature.Workbench 25 is arranged on pallet 24(regularly with reference to Fig. 1) on, height and position is constant.Nozzle moving mechanism is formed on this workbench 25.Nozzle moving mechanism is made of nozzle elevating mechanism 16, the first nozzle horizontal mobile mechanism 17 and the second nozzle horizontal mobile mechanism 18.
On workbench 25 and in the outside in the carrying path of sheet material W, with respect to the direction of the carrying direction quadrature of sheet material W and construct flame XZ axle robot.This robot uses as an example has 2 linear actuator of normal axis.By this robot, realize respectively making the slide block 26 that keeps nozzle 14 along the carrying direction (X-direction) of vertical direction (Z-direction) and sheet material W mobile the nozzle elevating mechanism 16 and the first nozzle horizontal mobile mechanism 17.
In addition, sheet coating apparatus 1 possess except above-mentioned two directions, can also make slide block 26 along with the second mobile nozzle horizontal mobile mechanism 18 of direction (Y direction) of the carrying direction quadrature of sheet material W.In the present embodiment, the second nozzle horizontal mobile mechanism 18 is arranged between slide block 26 and the nozzle 14.In addition, also can be as another embodiment of the second nozzle horizontal mobile mechanism represented among Fig. 3, the second nozzle horizontal mobile mechanism 18 is arranged between the nozzle elevating mechanism 16 and the first nozzle horizontal mobile mechanism 17, also can as the another embodiment of the second nozzle horizontal mobile mechanism represented among Fig. 4, the second nozzle horizontal mobile mechanism 18 be arranged between pallet 24 and the workbench 25.
The second nozzle horizontal mobile mechanism 18 is as an example, has linear actuator, electric actuator, used the automatic type of drive of the linear motor, air pressure/fluid pressure type actuator etc. of air bearing, based on the manual adjusting style of feed screw, push-and-pull leading screw etc.
Once more, with reference to Fig. 1, the first coating position-detection sensor 65 is configured in the upstream side of pretreating device 30 on the carrying direction of sheet material W.The second coating position-detection sensor 66 is configured in the upstream side of nozzle 14 on the carrying direction of sheet material W.The first coating position-detection sensor 65 and the second coating position-detection sensor 66 edge by detecting sheet material W or the edge of the coated film on the upper surface that is formed on sheet material W, and be used in the control of the initial position (coating position) of nozzle 14.This coating position-detection sensor uses image processes sensor, color identification sensor, ultrasonic sensor, bar code, laser sensor, infrared ray thermal image instrument sensor as an example.
Fig. 5 represents to apply the block diagram of position control system.Coating position control section 27 is controlled the driving of carrying mechanism 10, the first nozzle horizontal mobile mechanism 17 and the second nozzle horizontal mobile mechanism 18 respectively based on the detection signal of the first coating position-detection sensor 65 and the second coating position-detection sensor 66.The position that coating position control section 27 is held nozzle 14.
Use the flow chart of Fig. 6, the coating positioning control example based on coating position control section 27 is described.At first, the edge (step S1) by the first coating position-detection sensor, 65 detection sheet material W drives carrying mechanism 10 and sheet material W is carried to the initial position of setting in order to carry out working procedure of coating (step S2).Once more, by the second coating position-detection sensor 66, detect the edge (step S3) of sheet material W, coating position control section 27 is judged in the current location of carrying direction (X-direction) top nozzle 14 of sheet material W whether skew (step S4) has been taken place from the appropriate location, be judged as when skew has taken place, make 17 actions of the first nozzle horizontal mobile mechanism and nozzle 14 is moved to this direction, thereby carry out contraposition (step S5).Next, coating position control section 27 is judged and with the current location of direction (Y direction) top nozzle 14 of the carrying direction quadrature of sheet material W whether skew (step S6) is being taken place from the appropriate location, be judged as when skew has taken place, make 18 actions of the second nozzle horizontal mobile mechanism and nozzle 14 is moved to this direction, thereby carry out contraposition.
Though this coating position adjustment also can be used when forming coated film when first on the sheet material W at uncoated, the sheet material W that is formed with coated film is being repeated coating or useful when multilayer coated.Repeat the coating or multilayer coated in, shown in the vertical view of Fig. 7, the detection position of the first coating position-detection sensor 65 and the second coating position-detection sensor 66 is not set in the edge of sheet material W, and being set in the edge of coated film, the mode that can overlap the appropriate location above coated film thus with the ejiction opening of nozzle 14 is accurately adjusted the coating position.
Referring again to Fig. 1, the structure of sheet material elevating mechanism is described.The first sheet material backing roll 20 disposes in liftable mode at the downside of carrying face T and the upstream side of the absorption platform 13 on the carrying direction at sheet material W, and on this position sheet material W is supported.The second sheet material backing roll 21 disposes in liftable mode at the downside of carrying face T and the upstream side of the absorption platform 13 on the carrying direction at sheet material W, and on this position sheet material W is supported.The first sheet material backing roll 20 and the second sheet material backing roll 21 are examples of sheet material supporting member of the present invention.The first sheet material backing roll 20 and the second sheet material backing roll 21 are accompanied by the carrying of sheet material W and driven rotation.
The first sheet material backing roll elevating mechanism 22 constitute be configured in the first sheet material backing roll 20 near, make 20 liftings of the first sheet material backing roll.The second sheet material backing roll elevating mechanism 23 constitute be configured in the second sheet material backing roll 21 near, make 21 liftings of the second sheet material backing roll.The first sheet material backing roll elevating mechanism 22 and the second sheet material backing roll elevating mechanism 23 preferably use linear actuator etc. as an example.
The driving of the first sheet material backing roll elevating mechanism 22 and the second sheet material backing roll elevating mechanism 23 is controlled by sheet material lifting control part (not shown).Sheet material lifting control part is controlled the first sheet material backing roll elevating mechanism 22 and the second sheet material backing roll elevating mechanism 23 with the time difference so that be positioned at absorption platform 13 the top part sheet material W from its carrying direction upstream side downstream side descend gradually.
With reference to Fig. 8 (A) ~ (E) and explanation based on the control example of sheet material lifting control part and sheet material absorption control part.In a series of action of following explanation, though diagram especially drives clamping device 64 and dancer mechanism 63 and sheet material W is carried out when the carrying direction applies the tension force of homogeneous.
After above-mentioned coating position adjustment, at first under the state shown in Fig. 8 (A), the first sheet material backing roll 20 and the second sheet material backing roll 21 all are positioned at sustained height, locate sheet material W is supported above leaning on than absorption platform 13.The height of the sheet material W of this moment is identical with the height of carrying face T.
Next, sheet material lifting control part drives the first sheet material backing roll elevating mechanism 22, shown in Fig. 8 (B), the first sheet material backing roll 20 is descended.The slippage of the first sheet material backing roll 20 is set at height poor of carrying face T and the upper surface of absorption platform 13.At this moment, the second sheet material backing roll 21 does not descend, and maintains initial height.Therefore, the sheet material W of top that is positioned at absorption platform 13 is supported to the inclination that upstream side is low and the downstream is high of the carrying direction with sheet material W as shown like that.
Then, shown in Fig. 8 (C) ~ (E), sheet material lifting control part drives the second sheet material backing roll elevating mechanism 23, and the second sheet material backing roll 21 is descended.It is identical with the first sheet material backing roll 20 that the slippage of the second sheet material backing roll 21 is set at.
Sheet material absorption control part with the decline of the second sheet material backing roll 21 in beginning, middle office, these three times of end with synchronous mode, make absorption platform 13 cut apart and 3 binding domains, 131 ~ 133 interim and the appending property ground actions that form along the carrying direction.Promptly, only make first binding domain, 131 actions (with reference to Fig. 8 (C)) that are positioned at upstream side in beginning, make second binding domain, 132 the appending property ground actions (with reference to Fig. 8 (D)) that are positioned at central portion in middle office, make further the appending property ground action (with reference to Fig. 8 (E)) of the 3rd binding domain 133 that is positioned at downstream in end.
Cooperation by such sheet material lifting control part and sheet material absorption control part, sheet material W is being applied under the state of tension force of homogeneous along the carrying direction, corresponding to the inclination of sheet material W diminishes from the upstream side of the carrying direction of sheet material W downstream side sheet material W is adsorbed on the absorption platform 13 successively.Thus, can prevent to produce fold, perhaps between sheet material W and absorption platform 13, produce air trapping at adsorbed sheet material W.Consequently, even have flexible sheet material W, also can form workpiece with sheets such as wafers and similarly have the applicator surface P(of level of shape stability and flatness) with reference to Fig. 8 (E).Need to prove,, then can prevent the fold that produces at sheet material W effectively if sheet material backing roll 20,21 adopts spread rolls (bow action roller).
So formed after the applicator surface P, driven nozzle elevating mechanism 16 and the coating gap that between the ejiction opening of nozzle 14 and applicator surface P, keeps stipulating.And, utilize to drive feed mechanism 15 and, be detained (liquid pearl) and form application of liquid in the coating gap from the coating liquid of the trace of nozzle 14 ejections.And, drive the first nozzle horizontal mobile mechanism 17, carrying direction along sheet material W makes nozzle 14 scan the distance of the regulation of the length that is no more than absorption platform 13 continuously or off and on, and the liquid pearl is followed moving of nozzle 14 and whole of liquid of coating or intermittent application in applicator surface P thus.
Except the action of interim and the appending property of the driving of time difference of above-mentioned sheet material elevating mechanism and a plurality of binding domains, the structure that from the top sheet material W application of force is pressed on the absorption platform 13 can be set also.For example, be the mechanism that the carrying direction along sheet material W scans for the member that is absorbed and fixed at the additional parallel line pressure of the sheet material W of absorption on the platform 13 with the direction of the carrying direction that is orthogonal to sheet material W.Use linear actuator as an example of sweep mechanism.
Fig. 9 (A) ~ (E) illustration the member of additional line pressure be the situation of pressing pressure roller.By pressure roller 28 by the axle supporting on the direction that is oriented to the carrying direction quadrature of sheet material W for rotating.Be configured in the top (with reference to Fig. 9 (A)) of carrying face T by pressure roller 28, drop to and the position that is bearing in the upper surface butt that adsorbs the sheet material W on the platform 13 by elevating mechanism (not shown), apply push (with reference to Fig. 9 (B)) of the linearity parallel to sheet material W with the direction of the carrying direction that is orthogonal to sheet material W.Pressing pressure roller 28, press pressure roller 28 and rotate also traveling (with reference to Fig. 9 (C) ~ (E)) on sheet material W from the downstream side scanning upstream of the carrying direction of sheet material W by sweep mechanism (not shown).Need to prove,, can at random set by pushing of producing by pressure roller 28, therefore can not exert pressure sheet material W by the change of inner air pressure by adopt air pressure type working cylinder etc. in the elevating mechanism portion of pressing pressure roller 28.
In addition, Figure 10 (A) ~ (E) illustration the member of additional line pressure be the situation of air jetting nozzle 29.Air jetting nozzle 29 is configured in the top (with reference to Figure 10 (A)) of carrying face T.Air jetting nozzle 29 the lower end have and the upper surface of sheet material W between keep the ejiction opening in gap.Ejiction opening is as an example but along the shape of slit of extending with the direction of the carrying direction quadrature of sheet material W, but is not defined in this, also can constitute ejiction opening by a plurality of apertures that equally spaced dispose along this direction.The air pump of air jetting nozzle 29 and force feed air etc. is connected, and utilizes from the pressure-air of ejiction opening ejection, and the air pressure of linearity that will be parallel with the direction of the carrying direction that is orthogonal to sheet material W applies (with reference to Figure 10 (B)) to sheet material W.The air jetting nozzle 29 of ejection air utilizes travel mechanism (not shown) and from the downstream side scanning (with reference to Figure 10 (C) ~ (E)) upstream of the carrying direction of sheet material W.Therefore air jetting nozzle 29 scans with the contactless state with applicator surface P, can not make sheet material W have scar, is repeating coating, can not impact coated film when multilayer coated.And, also can expect to be present in applicator surface P dust remove effect.The air pressure that is produced by air jetting nozzle 29 can utilize adjuster etc. to adjust, and by utilizing partition etc. the A/F of the ejiction opening of flowmeter or slit-shaped is changed and can adjust air ejection flow.
Need to prove, the change of the emission direction of air with in, as shown in figure 11, the swinging axle 291 of the direction of the carrying direction quadrature of utilization and sheet material W for swinging, also can be provided with 29 supportings of air jetting nozzle and make the mechanism of this air jetting nozzle 29 to the carrying direction swing of sheet material W.
Like this, by making by pressure roller 28 in traveling on the sheet material W or air jetting nozzle 29 is scanned above sheet material W, the sheet material that the thickness that can not adsorb for the words of the tension force control that only utilizes sheet material W is thick, be easy to generate the sheet material with retractility of fold, can be adsorbed onto equably on the absorption platform 13.
In the above-described embodiment, in working procedure of coating, utilize the first nozzle horizontal mobile mechanism 17 to make nozzle 14 along the carrying scanning direction of sheet material W and apply.Therefore, but move energy by the nozzle that the first nozzle horizontal mobile mechanism 17 produces and be set at the nozzle movable distance that produces by the second nozzle horizontal mechanism 18 of the initial position adjustment usefulness of nozzle 14 much larger than specially.With respect to this, also can constitute workbench 25 is configured to carrying direction quadrature with sheet material W.Thus, the nozzle scan direction in the working procedure of coating forms counter-rotating squarely with respect to the situation of present embodiment.That is, can apply along direction with the carrying direction quadrature of sheet material W.
The explanation of above-mentioned embodiment should think that whole points is an illustration, is not restricted contents.Scope of the present invention is not open by above-mentioned embodiment, and open by the scope of claims.In addition, scope of the present invention intention comprises and the meaning of the scope equalization of claims and the whole changes in the scope.

Claims (10)

1. sheet coating apparatus, it possesses:
Carrying mechanism, its mode with the carrying face of formation level is carried out the carrying at intermittence to rectangular sheet material;
The absorption platform, it is configured in the below of described carrying face, and the fixing described sheet material of absorption;
Absorption affinity produces mechanism, and it makes the upper surface of described absorption platform produce absorption affinity;
Nozzle, the top that it is configured in described carrying face, have and the upper surface of described sheet material between keep the ejiction opening in the coating gap of regulation, and from this ejiction opening ejection coating liquid;
Feed mechanism, it presents coating liquid to described nozzle;
The first nozzle horizontal mobile mechanism, it constitutes described nozzle is moved horizontally along the carrying direction of described sheet material;
The second nozzle horizontal mobile mechanism, it constitutes described nozzle is moved horizontally along the direction with the carrying direction quadrature of described sheet material; And
The sheet material elevating mechanism, it constitutes and can make the lifting between described carrying face and described absorption platform of described sheet material.
2. sheet coating apparatus according to claim 1, it possesses:
The coating position-detection sensor, it detects the edge of described sheet material or has been formed on the edge of the coated film on the upper surface of described sheet material; And
The coating position control section, it controls the driving of described carrying mechanism, the described first nozzle horizontal mobile mechanism and the described second nozzle horizontal mobile mechanism respectively based on the testing result of described coating position-detection sensor, to adjust the initial position of described nozzle.
3. sheet coating apparatus according to claim 1, wherein,
Described sheet material elevating mechanism has:
The first sheet material supporting member, it can be configured in the upstream side of described absorption platform up and down on the carrying direction of described sheet material, and supports described sheet material;
The second sheet material supporting member, it can be configured in the downstream of described absorption platform up and down on the carrying direction of described sheet material, and supports described sheet material;
The first sheet material supporting member elevating mechanism, it makes the described first sheet material supporting member lifting;
The second sheet material supporting member elevating mechanism, it makes the described second sheet material supporting member lifting; And
Sheet material lifting control part, it controls the driving of described first sheet material supporting member elevating mechanism and the described second sheet material supporting member elevating mechanism respectively with the time difference so that be positioned at described absorption platform the top described sheet material from the upstream side of the carrying direction of this sheet material downstream side descend gradually.
4. sheet coating apparatus according to claim 2, wherein,
Described sheet material elevating mechanism has:
The first sheet material supporting member, it can be configured in the upstream side of described absorption platform up and down on the carrying direction of described sheet material, and supports described sheet material;
The second sheet material supporting member, it can be configured in the downstream of described absorption platform up and down on the carrying direction of described sheet material, and supports described sheet material;
The first sheet material supporting member elevating mechanism, it makes the described first sheet material supporting member lifting;
The second sheet material supporting member elevating mechanism, it makes the described second sheet material supporting member lifting; And
Sheet material lifting control part, it controls the driving of described first sheet material supporting member elevating mechanism and the described second sheet material supporting member elevating mechanism respectively with the time difference so that be positioned at described absorption platform the top described sheet material from the upstream side of the carrying direction of this sheet material downstream side descend gradually.
5. sheet coating apparatus according to claim 3, wherein,
Described absorption platform has a plurality of binding domains of cutting apart along the carrying direction of described sheet material,
Described absorption affinity produces mechanism and possesses the sheet material absorption control part that makes and the appending property ground action interim along the carrying direction of described sheet material of described a plurality of binding domain.
6. sheet coating apparatus according to claim 5, wherein,
Also possesses the member that makes the line pressure additional parallel along mechanism that the carrying direction of described sheet material scans with the direction of the carrying direction that is orthogonal to described sheet material from the top of described sheet material.
7. sheet coating apparatus according to claim 6, wherein,
The member of additional described line pressure is with the upper surface butt of described sheet material and by being rotation roller freely along the axle supporting with the direction orientation of the carrying direction quadrature of described sheet material.
8. sheet coating apparatus according to claim 6, wherein,
The member of additional described line pressure is the air jetting nozzle, this air jetting nozzle have and the upper surface of described sheet material between keep the ejiction opening in gap.
9. sheet coating apparatus according to claim 8, wherein,
Also possess and make the mechanism of described air jetting nozzle along the carrying direction swing of described sheet material.
10. according to each described sheet coating apparatus in the claim 1 ~ 9, wherein,
Described sheet coating apparatus constitutes, and the workbench of constructing described first nozzle horizontal mobile mechanism and the described second nozzle horizontal mobile mechanism can be configured to the carrying direction quadrature with described sheet material.
CN2013100277537A 2012-01-24 2013-01-24 Sheet coating device Pending CN103212514A (en)

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CN106394043A (en) * 2015-07-29 2017-02-15 天津市阿波罗信息技术有限公司 Tagging method of online variable information
CN108699747A (en) * 2016-01-27 2018-10-23 株式会社瑞光 The manufacturing device of the article containing granule and the manufacturing method of the article containing granule
CN111992437A (en) * 2017-01-20 2020-11-27 株式会社斯库林集团 Coating device and coating method
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Application publication date: 20130724