CN103209782A - Mounting assist device for mold-making apparatus, and mold-making apparatus - Google Patents

Mounting assist device for mold-making apparatus, and mold-making apparatus Download PDF

Info

Publication number
CN103209782A
CN103209782A CN2011800540292A CN201180054029A CN103209782A CN 103209782 A CN103209782 A CN 103209782A CN 2011800540292 A CN2011800540292 A CN 2011800540292A CN 201180054029 A CN201180054029 A CN 201180054029A CN 103209782 A CN103209782 A CN 103209782A
Authority
CN
China
Prior art keywords
signal
casting mold
sand
forming apparatus
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2011800540292A
Other languages
Chinese (zh)
Other versions
CN103209782B (en
Inventor
高须修司
波多野丰
小野尚宏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sintokogio Ltd
Original Assignee
Sintokogio Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sintokogio Ltd filed Critical Sintokogio Ltd
Publication of CN103209782A publication Critical patent/CN103209782A/en
Application granted granted Critical
Publication of CN103209782B publication Critical patent/CN103209782B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/23—Compacting by gas pressure or vacuum
    • B22C15/24—Compacting by gas pressure or vacuum involving blowing devices in which the mould material is supplied in the form of loose particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C11/00—Moulding machines characterised by the relative arrangement of the parts of same
    • B22C11/10—Moulding machines characterised by the relative arrangement of the parts of same with one or more flasks forming part of the machine, from which only the sand moulds made by compacting are removed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/02—Compacting by pressing devices only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C19/00—Components or accessories for moulding machines
    • B22C19/04—Controlling devices specially designed for moulding machines

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)

Abstract

A mounting assist device for assisting in the mounting of a snap flask mold-making apparatus (1) for operating electronic equipment, pneumatic equipment, and hydraulic equipment by operation of a controller (10) included in a control panel (6), and making a mold from molding sand. The device comprises a character-displaying display (14) disposed in the control panel (6), and a touch panel (15) operated by a mounting operator to input switch operation signals. The controller (10) is provided with a storage unit (19) for pre-storing information for allowing a mounting procedure performed during mounting of the molding device (1) to be displayed on the display (14). The controller (10) performs control so that characters of the mounting procedure that is read from the storage unit (19) are displayed on the display (14) and the mounting procedure progresses in sequence in an interactive fashion on the basis of switch input signals that are input from the touch panel (15).

Description

Installation assisting system and the mold forming apparatus of mold forming apparatus
Technical field
The present invention relates to installation assisting system and the mold forming apparatus of mold forming apparatus, particularly relate to when in the part of existing automatic casting mold pipeline etc. mold forming apparatus being installed, can carry out the installation assisting system of the mold forming apparatus of supporting with the mode of the setting of being connected of the holding wire of pipeline side, control panel and the mold forming apparatus that uses the installation assisting system of this mold forming apparatus with the installation exercise person like clockwork.
Background technology
In the manufacturing line that the foundry goods that has used casting mold is made, comprise that the very heavy huge equipment of mold forming apparatus is arranged on the line, from molding sand casting mold is carried out moulding, use this casting mold that foundry goods is carried out volume production.In such manufacturing line, for example install under the situation of mold forming apparatus in the part of existing automatic casting mold pipeline etc., need accurate go inerrably to carry out with automatic casting mold pipeline between pipe arrangement be connected, the connection of holding wire and the setting of control panel etc.In addition, the known mold forming apparatus that has the casting mold to this foundry goods that be used for to be shaped to carry out moulding in following patent documentation 1.
Patent documentation 1: Japanese kokai publication hei 7-16705 communique
Summary of the invention
In recent years, from making the domestic to this mold forming apparatus of plant outlet all over the world of styling apparatus.When in the factory of locality mold forming apparatus being installed, for carry out like clockwork with automatic casting mold pipeline between pipe arrangement be connected, the connection of holding wire and setting of control panel etc., need send those of skill in the art to arrange/installation exercise to the locality from styling apparatus manufacturing nation.
But sending of the those of skill in the art of installation mold forming apparatus is costly.Those of skill in the art's quantity is also limited, therefore, also carries out installation exercise at the mold forming apparatus of the factory of the country that exports to by the operating personnel of unskilled local factory sometimes.In this case, when carrying out the installation of mold forming apparatus, exist mistake to carry out the worry of pipe arrangement connection, the connection of holding wire and the setting of control panel etc.Therefore, existence brings the worry of obstacle for normal running because not carrying out correct installation.
In addition, for the casting mold pipeline of all over the world factory and the combination of sand preparing machine, there are diversified combinations such as automatic, semi-automatic, manual.In the past, cooperated this layout to make working procedure by oneself.And skilled electric operation designer, the technical staff carries out signal in the locality connection, program make etc. as required, therefore have costly etc. the problem of sending of skilled electric operation designer, technical staff.
Therefore, in this technical field, expectation can be carried out the installation assisting system of mold forming apparatus of the installation exercise of mold forming apparatus easily exactly.
The installation assisting system of the mold forming apparatus that a side of the present invention is related, the installation assisting system of this mold forming apparatus is supported the installation of this mold forming apparatus, the action of the control part that this mold forming apparatus comprises by control panel makes electrical equipment, air pressure equipment and hydraulic test move from molding sand casting mold is carried out moulding, the installation assisting system of described mold forming apparatus is characterised in that, the installation assisting system of described mold forming apparatus possesses: display part, this display part is arranged at this control panel, display text; Switching manipulation portion, this switching manipulation portion is input signal by installation exercise person's operation; The erection sequence storage part, this erection sequence storage part is arranged at this control part, and the erection sequence when storage is used for this mold forming apparatus will be installed in advance is shown in the information of this display part with dialogic operation; And install and support control part, this is installed and supports control part with reference to this erection sequence storage part, make the literal of this erection sequence be shown in this display part, and based on the switch input signal from this switching manipulation portion input, according to erection sequence is controlled in the mode that dialogic operation shows successively.
According to this assisting system is installed, when mold forming apparatus being installed on factory etc., even there is not the installation exercise person of knack, also can observe the erection sequence that is shown in display part on one side, on one side with dialogic operation console switch operating portion, confirm the execution of installation exercise, carry out the installation exercise of the pipe arrangement connection of mold forming apparatus, the connection of holding wire etc. simultaneously easily like clockwork.
In one embodiment, also can store alternative foreign language that comprise in advance in the language dictionary data of interior a plurality of language at described control part.By such formation, under the situation of the factory that mold forming apparatus is arranged at foreign country, can show erection sequence with the language of this state, support is installed.
In one embodiment, also can constitute, the display that has touch panel as described display part in described control panel setting, show the button image of finishing button at this display with erection sequence, when open operation and this are finished the corresponding site of this corresponding touch panel of button, the signal that expression is finished is imported towards described control part, only when open operation whole finish button the time, the picture that enters next step erection sequence shows.
By such formation, on one side the installation exercise person can observe the erection sequence that is shown in display part, finish button etc. Yi Bian use touch panel to operate, carry out installation exercise successively with dialogic operation, thereby carry out whole installation exercise of needs effectively.
In one embodiment, also can constitute, the Word message that the detailed description of erection sequence is arranged in described erection sequence storage portion stores, the image that shows the details button at the support picture of described display part, when this details button of open operation, show the literal of the detailed description of this erection sequence at this display part.
By such formation, the installation exercise person is under the situation of the order of not knowing installation exercise, and the details button on can the open operation display shows the detailed description of erection sequence, observes this detailed description.
In one embodiment, also can constitute, in described erection sequence storage portion stores Word message with the join dependency of the holding wire that is connected is arranged between the line traffic control dish of described control panel and pipeline side, show with this literal information at the support picture of described display part and can select the use button that shows and the image that does not use button, when this does not use button when open operation, the storage part that setting is stored in described control part is handled in the obsolete setting that is accompanied by this holding wire.
By such formation, for example the equipment of pipeline side is by manually moving, and do not needing under the situation of the connection of the holding wire of line traffic control dish, can be therewith accordingly automatically the change storage remove the setting of control part of the processing etc. of interlocking signal.
In addition, the combination of casting mold pipeline and sand preparing machine is varied, even the dispenser layout is made working procedure by oneself, not having the installation exercise person of knack also can be simply and carry out installation exercise exactly, can cut down skilled electric operation designer, technical staff's the expense of sending.
In addition, the related mold forming apparatus in other sides of the present invention possesses: above-mentioned installation assisting system; The last drag box that is constituted by cope and drag box; Can be on this drag box between the match plate of coming in and going out; Form the last compacting parts of space design and following space design and press down real part spare by the above-mentioned peristome separately of going up drag box that is positioned at this match plate of clamping; And space design and this time space design carry out the sand hopper that sand is filled on this.
According to each side of the present invention and embodiment, when the installation of mold forming apparatus, can carry out the installation exercise of pipe arrangement connection, the connection of holding wire and the setting of control panel etc. easily like clockwork.
Description of drawings
Fig. 1 is the front view of the related slip flask molding device of an embodiment.
Fig. 2 is the side view of this slip flask molding device.
Fig. 3 is the formation block diagram of control panel.
Fig. 4 is the key diagram for the action of explanation slip flask molding device, and is the moving figure that enters the operation done state of template shuttle that illustrates in the casting mold manufacture method.
Fig. 5 is the side view that the fluffing of moulding sand operation done state of slip flask molding device is shown.
Fig. 6 is the side view that compacting operation done state is shown.
Fig. 7 illustrates the moving side view that withdraws from the operation done state of template shuttle.
Fig. 8 is the side view that sandbox separation circuit done state is shown.
Fig. 9 is the connection layout that the connection status of the splicing ear portion of control panel and line traffic control portion and sand processing controls portion is shown.
Figure 10 is the ladder diagram that support program is installed.
Figure 11 is the ladder diagram that support program is installed.
Figure 12 is the flow chart that the action of Installation Support Services reason is shown.
Figure 13 is the key diagram that the display frame of supporting is installed.(a) be the picture example of " beginning ".(b) be the picture example of styling apparatus horizontal adjusting.(c) be the picture example that pipe arrangement connects.
Figure 14 is the key diagram that the display frame of supporting is installed.(a) be that the sand feeding hopper arranges the picture example.(b) be the picture example that the work wet goods is filled.
Figure 15 is the key diagram that the display frame of supporting is installed.(a) be the picture example of the connection of holding wire.(b) be expressly example specifically about the connection of holding wire.(c) be the operational example of the picture shown in (a).
Figure 16 is the key diagram that the display frame of supporting is installed.(a) being an example of observing the picture of item, is an example of observing the picture of item, and be the picture that shows situation about all finishing (b).
The specific embodiment
Below, be example with the slip flask molding device, describe based on the embodiment of drawing to the installation assisting system of mold forming apparatus of the present invention.This installs the installation that assisting system is used for supporting mold forming apparatus.In this is installed, except install the mold forming apparatus new-typely, also comprise the installation of the situation of the mounted mold forming apparatus of temporary transient transfer.And then this installation assisting system also can be applied to the situation that pipeline, sand preparing machine are transformed or situation about changing as the peripheral equipment of mold forming apparatus.
At first, as the slip flask molding device 1 of mold forming apparatus, as Fig. 1～shown in Figure 5, constitute substantially and possess: making molds portion 2,2 pairs of casting molds that are made of upper mold and lower mold of this making molds portion carry out moulding; Drag box advance and retreat drive division 3, this drag box advance and retreat drive division 3 is used for making drag box 33 enter making molds portion 2 or make from drag box 33 and retreats from making molds portion 2; Casting mold release portion 4, this casting mold release portion 4 will be released towards the outside by the casting mold of making molds portion 2 moulding; And molding sand supply unit 5,5 pairs of making molds portions of this molding sand supply unit 2 supply with molding sand.
As Fig. 1～shown in Figure 4, slip flask molding device 1 possesses the door type framework 21 as basic framework.Door type framework 21 is by linking bottom base frame 22 and upper base framework 23 integratedly and constitute via overlooking two pairs of pillars 27 that are disposed at four jiaos when observing.
Sandbox is placed compacting cylinder body 24 and is installed on surperficial central portion on the bottom base frame 22 in the mode towards the top.Following squeeze board 26 is installed on the front end that sandbox is placed the piston rod 24a of compacting cylinder body 24 via end on the following compacting plate framework 25.Sandbox is placed the main part of compacting cylinder body 24 and is inserted the inserting hole of the central authorities of leading to the bottom that is arranged at down compacting plate framework 25.When overlooking of bottom base frame 22 observed four jiaos arrange that the sliding sleeve more than 10mm is (not shown highly at least.), to keep the level of compacting plate framework 25 down.
Four following filling frame cylinder bodies 28 are placed the mode of compacting cylinder body 24 is installed on down compacting plate framework 25 with the vertical state bottom to surround sandbox.The piston rod 28a of the upside of each time filling frame cylinder body 28 passes the inserting hole of the bottom that is arranged at down compacting plate framework 25, and following filling frame 29 is installed on the front end of this piston rod 28a.
The inner surface of following filling frame 29 forms in the mode that narrows down along with the trend below, forms down the structure that squeeze board 26 can keep airtight conditions ground to embed.Side wall portion at following filling frame 29 is provided with molding sand introducing port 29c.The upright alignment pin 29d that is provided with in surface on following filling frame 29.
Following squeeze board (pressing down real part spare) 26 is installed on the front end that sandbox is placed the piston rod 24a of compacting cylinder body 24 via end on the following compacting plate framework 25.Following filling frame cylinder body 28 is installed on down the bottom of compacting plate framework 25.Following filling frame 29 is installed on down the front end of piston rod 28a of the upside of filling frame cylinder body 28.
Therefore, when sandbox was placed the piston rod 24a expanding-contracting action of compacting cylinder body 24, following squeeze board 26, following compacting plate framework 25, following filling frame cylinder body 28 and following filling frame 29 became one and rise simultaneously or descend.In addition, during the piston rod 28a expanding-contracting action of the upside of filling frame cylinder body 28, following filling frame 29 rises or descends instantly.
Be set with squeeze board (going up the compacting parts) 30 at the lower surface of upper base framework 23, last squeeze board 30 is positioned at the top opposed locations of squeeze board 26 down.Upper base framework 23 with towards below mode be set with constituted by cylinder on sandbox cylinder body 31.Front end at the piston rod 31a of cope cylinder body 31 is equipped with cope 32.
The inner surface 32a of cope 32 becomes wide along with the trend below, forms squeeze board 30 and can keep airtight conditions ground to embed.Shown in Fig. 4 waits, be provided with molding sand introducing port 32c at the side wall portion 32b of cope 32.
Centre position at last squeeze board 30 and following squeeze board 26 is formed with space S, and drag box 33 described later can enter this space S, and the drag box 33 that enters after this space S can lifting in this space S.Be equipped with on same horizontal plane to left and right direction a pair of running rail 34 that (so-called left and right directions is the left and right directions of presentation graphs 1, below too) extends abreast in the inboard of pillar 27.
Drag box advance and retreat drive division 3 is disposed at left or right-hand (being left in Fig. 1) of pillar 27.Drag box advance and retreat drive division 3 possesses the moving cylinder body 35 of the template shuttle that disposes in the mode towards the right side, and master plate 36 is installed on the front end of the piston rod 35a of the moving cylinder body 35 of template shuttle with level.Master plate 36 is installed on the front end of piston rod 35a in the mode that can leave towards the top from the front end of piston rod 35a.
Lower surface at master plate 36 is equipped with drag box 33.The match plate 37 that possesses model in upper and lower surface is installed on surface on the master plate 36.The four jiao roller arm 36as that respectively possess vertical state of master plate 36 when overlooking observation.End and lower end are equipped with band edge roller 36b, 36c respectively on each roller arm 36a.
When the piston rod 35a of the moving cylinder body 35 of template shuttle is in fallback state, four band edge roller 36c of this downside carry in the mode that can rotate and are placed on the pair of guide rails 38 of extending abreast to left and right direction on the same horizontal plane, when above-mentioned piston rod 35a is in forward travel state, four band edge roller 36c of this downside leave from pair of guide rails 38, and towards the medial movement of pillar 27.
Four band edge roller 36b for upside, when the piston rod 35a of the moving cylinder body 35 of template shuttle is in fallback state, only two of the right side band edge roller 36b mountings are on the left part of a pair of running rail 34 that extends from pillar 27, when above-mentioned piston rod 35a is in forward travel state, two band edge roller 36b in left side also mounting on a pair of running rail 34.
As shown in Figure 1, casting mold release portion 4 is disposed at the left of pillar 27.Casting mold release portion 4 possesses the casting mold that disposes in the mode towards the right side and releases cylinder body 39.The front end of releasing the piston rod 39a of cylinder body 39 at casting mold links head board 40.
Molding sand supply unit 5 is equipped on upper base framework 23 sides.Molding sand supply unit 5 constitutes to be possessed: molding sand supply port 41; Put sand gate 42 to what molding sand supply port 41 opened and closed; And the fluffing of moulding sand case (aeration tank) 43 that is configured in the below of putting sand gate 42.Fluffing of moulding sand case 43 is the filter elements that are provided with the air squit hole with a plurality of air ejection usefulness at inner surface, on one side can carry out the sand hopper that sand is filled with the ejection of the pressure about 0.05～0.18Mpa air on one side.Shown in Fig. 4 waited, the front end of fluffing of moulding sand case 43 constituted sand entrance hole 43a towards upper and lower to being branched off into two strands of shapes.
As shown in Figure 3, the control panel 6 to the action of slip flask molding device 1 is controlled will arrange the display (display part) 14 of band touch panel 15 by the main portion of control part 10 conducts of PLC (programmable controller) formation in the framework front.Be provided with the storage part 19 of flash memories that routine data that the installation that comprises in advance storage is supported etc. stores in interior control program data etc. at control part 10, based on these routine datas, carry out the control that comprises the styling apparatus that the demonstration control of supporting is installed and handle.Therefore, except the display 14 that is connected with band touch panel 15, also be connected with the power circuit 11 of the power supply of supplying with assigned voltage, as the relay circuit 12 of imput output circuit etc. at control part 10.Above-mentioned erection sequence storage part is made of the storage part 19 of control part 10, and above-mentioned installation is supported control part and is made of control part 10.The AC-input voltage of power circuit 11 set for can import for example 100V～240V, with the various supply voltages of tackling foreign country etc.
Be connected with to the holding wire of various electrical equipments of magnetic valve that air pressure equipment, hydraulic test are controlled etc. etc. with relay circuit 12 connection terminals portions 13, in addition, in the line traffic control portion 8 of pipeline side described later and supply with between the sand processing controls portion 9 of molding sand and also be connected with holding wire.That is, finish signal, the non-interfering signal of moulding machine from the control part 10 of slip flask molding device 1 towards 8 output (generation) casting molds releases of line traffic control portion, therefore, as shown in Figure 3, relay contact circuit is connected with line traffic control portion 8 from splicing ear portion 13.In addition, 6 outputs (generation) can be released casting mold signal, the non-interfering signal of line from line traffic control portion 8 to control panel, and holding wire for this reason is connected between splicing ear portion 13 and the line traffic control portion 8.
And then, export the sand metering signals from the control panel 6 of slip flask molding device towards sand processing controls portion 9, therefore, relay contact circuit is connected with sand processing controls portion 9 from splicing ear portion 13.
And then control panel 6 is provided with for the input circuit 18 with the detection signal input control part 10 of the sensor class of the employed pressure sensor of slip flask molding device, temperature sensor etc., and this input circuit 18 is connected with control part 10.
Display 14 is by constituting with the LCD (with LCD backlight) of for example touch panel, is connected between the display controller 16 that demonstration is controlled and the control part 10.In addition, the input signal (switch input signal) that produces because of contact for the touch panel 15 of the display surface that will be assemblied in display 14 is towards control part 10 inputs, and touch panel controller 17 will connect between touch panel 15 and the control part 10.Show a plurality of foreign language in order except showing Japanese, to go back literal at display 14, the storage portion stores of the flash memories in display etc. has the language data (language dictionary data) of each language, and the installation exercise person can be chosen in the word language that display 14 shows.In addition, also this language data can be stored in can reference storage part 19.In addition, except display 14, LCD, can also use EL display etc., also can use other key switch etc. as the touch panel 15 of input operation part (switching manipulation portion).
Store the control program data that make in advance at the control part 10 that is made of PLC, these control program data are for the action of carrying out the such slip flask molding device of aftermentioned 1 successively, are moving operation, sandbox placement operation, fluffing of moulding sand operation, compacting operation, a die process, the moving control program data that withdraw from a series of operation of operation, matched moulds operation, drawing operation, sandbox separation circuit and casting mold release operation of template shuttle of entering of template shuttle.In addition, the routine data that is used for the installation assisting system of an embodiment described later is stored in this control part 10 in advance.
In addition, control panel for slip flask molding device 1, except the control panel 6 of Fig. 1, also there is a plurality of situation that is provided with, in this case, for the control part that assisting system is installed, display etc., so long as the control panel that the action of slip flask molding device 1 is controlled, can be arranged at the control panel beyond the control panel 6 of Fig. 1, also a plurality of function above-mentioned and described later can be assigned to a plurality of control panels and constitute.
At the control part 10 that is constituted by PLC, use ladder diagram to make the routine data of supporting for installing, and the write-in program data.The program that is used for installing support of using ladder diagram to make, as shown in figure 10, at first, in the stage 1, show that at display 14 mode of the Zhi Yuanyong initial picture of " beginning " begins stored picture and shows K1 when dropping into the power supply when control panel 6, after end is installed, not show the mode of this Zhi Yuanyong initial picture, in the stage 1 installation bank bit M8b is set.
And then, in the stage 2, when the horizontal adjusting of styling apparatus with fixedly finish, when " finishing button " of representing this situation is unlocked operation, finish M1 in order to store the 1st operation, horizontal adjusting is set finishes bank bit M11 and fixedly finish bank bit M12.In the stage 3, when the connection of pressure air pipe arrangement is finished and " finishing button " of representing this situation when being unlocked operation, finish in order to store the 2nd operation, main pipe arrangement is set finishes that bank bit M21, holding groove pipe arrangement finish bank bit M22, bank bit M23 finished by fluffing of moulding sand case pipe arrangement and bank bit M24 is finished in the air dryer setting.
In the stage 4, finishing when the setting of sand feeding hopper, the centering adjustment of sand supply port is finished and " finishing button " of representing this situation stored the mode that the 4th operation finish M3 when being unlocked operation and given sequencing.And then, in the stage 5, filling when the oil of finishing the work, releasing agent, lubricating grease, finish the wiping of industry oil and represent that this situation " finishing button " is unlocked when operating, finish M4 in order to store the 4th operation, the work oil of setting is finished bank bit M41, releasing agent and is finished that bank bit M42, lubricating grease finish bank bit M43, bank bit 44 is finished in the industry oil wiping.In addition, in the display action that is accompanied by stage 2 and even 5, show the picture of confirming each fitting operation at display 14, only when " finishing button " of being shown in this picture all is unlocked operation, enter the next stage (next picture).
And then, in the stage 6, decision and " finishing button " of " use " or " not using " that finish signal wiring, the non-interfering signal wiring of styling apparatus when releasing with casting mold, can release the wiring of casting mold signal, the non-interfering signal wiring of line and the wiring of sand metering signal is relevant are unlocked when operating, and give sequencing to store the mode that the 5th operation finish M5.Particularly, at first, carry out casting mold and release and to finish signal wiring and selection " uses " and " finishing button " operation that is unlocked, perhaps ought not carry out casting mold and release and finish also selection " not using " and " finishing button " operation that is unlocked of signal wiring, finish 5-1 thus.In addition, herein, select " use " to mean under the state shown in Figure 15 (a) and press " finishing button ", select " not using " to mean that the button that is shown as " use " under the state shown in Figure 15 (a) by pressing shows " not using " such shown in Figure 15 (c), presses " finishing button " under the state shown in Figure 15 (c).In addition, also can constitute simultaneously both sides that show " use button " and " not using button " and selecting by pressing the either party.Then, the operation and " finishing button " is unlocked of carrying out the non-interfering signal wiring of styling apparatus and selection " use ", perhaps when not carrying out the non-interfering signal wiring of styling apparatus, select " not using " and " finishing button " operation that is unlocked, finish 5-2 thus.Then, with the casting mold of " 5-1 " release finish signal wiring, " 5-2 " the non-interfering signal wiring of styling apparatus similarly, for the casting mold the released signal wiring of " 5-3 ", the non-interfering signal wiring of line of " 5-4 " and the sand metering signal wiring of " 5-5 ", also carry out selection or the obsolete selection of wiring and use respectively, and the open operation of " finishing button ", at this moment, as mentioned above, for store M 5 is provided with program in the stage 6.
And then, in the action that is accompanied by the stage 6, " use button " " do not used button " with " finishing button ", be shown in display 14 accordingly with each signal wiring, " not using button " " under the obsolete situation of be unlocked operation and input specific signal wiring; with for this signal relief interlocking and skip over the mode that engages signal, sequencing like that shown in the stage 7 of Figure 11.Thus, under the situation that has the input operation do not use the non-interfering signal of line, that sets the non-interfering signal of storage line does not use M6.
Namely, in the stage 7, program changes into setting and does not use the non-interference of line of the non-interfering signal of line not use bank bit M60 and finish the b contact of bank bit M61 as the non-interference of line finished, do not use bank bit M60 that a contact that bank bit M61 is finished in the non-interference of line is set side by side with the non-interference of line, and the b contact of finishing bank bit M61 with the non-interference of line arranges the bank bit M6a that M6 is not used in the non-interference of line side by side.
Thus, for example in by the structure that manually makes the action of pipeline side, under the situation of not using the non-interfering signal of line, the non-interference of line does not use bank bit M60 to open, the non-interference of line this moment is finished bank bit M61 and is closed, the non-interfering signal of storage line is not used M6, finishes the unlatching of bank bit M61 with the non-interference of line, and non-interference does not use the bank bit M6a of M6 to become self-sustaining by line.
And then, in the stage 8, program change into be provided with at sandbox the contact X3, contact (the non-interference contact) X4 that when accepting the non-interfering signal of pipeline side, opens that place contact X2 that the decline end of compacting cylinder body 24 opens, open at the decline end of filling frame cylinder body 28 down and 7 and this non-interference contact X4 non-interfering signal of line arranged side by side do not use the bank bit M6a of M6.Thus, under the situation of not using the non-interfering signal of line, in the stage 7, program changes into the non-interfering signal of line and does not use M6 to be stored maintenance, with the irrelevant ground of the action of the non-interference contact X4 of pipeline side, online non-interfering signal does not use the position M6a of M6 to open, and sandbox is placed compacting cylinder body 24 and arrived the end that descends, following filling frame cylinder body 28 arrives when descending end, and the interlocking that casting mold is released is removed M7 and set up.Can release under the situation of casting mold signal using, (usually in the running) this interlocking is removed under the state that M7 sets up in running automatically, carries out casting mold under the situation of casting mold signal and releases being subjected to from the line side joint to release.In addition, do not using under the situation that can release the casting mold signal, the moment execution casting mold that the releasing M7 that should interlock in turning round automatically sets up is released.In addition, in the stage 8, use 5-2 to specify as an example of the action of the setting of Figure 15 described later storage, but also use, do not use and carry out same setting storage by selecting for 5-1, the 5-3 of Figure 15,5-4,5-5.
And then, in the stage 9, program changes into and above-mentioned the 1st operation is set finishes each bank bit M1a～M5a that M5 is finished in M1～5th operation, and then, setting arranges the b contact of storing the bank bit M90 when being eliminated, under the situation that bank bit M1a～M5a all opens and bank bit M90 closes, storage installation M8, and by making this storage self-sustaining with bank bit M8a that bank bit M1a～M5a is connected side by side.Under the situation that bank bit M90 opens, the storage of above-mentioned setting is eliminated.This bank bit M90 is for example in the conducts such as picture " reset button " of Figure 13 and show, turns back in the setting that will install under the situation of original state to use, and opens under the transformation of online side, the situation of setting up.
Then, simple declaration is carried out in the action of the slip flask molding device of said structure.Slip flask molding device moves by the control of control panel 6, to carry out moving operation, sandbox placement operation, fluffing of moulding sand operation, compacting operation, a die process, the moving a series of operation that withdraws from operation, matched moulds operation, drawing operation, sandbox separation circuit and casting mold release operation of template shuttle of entering of template shuttle according to following order.
When (1) beginning (Fig. 1)
In making molds portion 2, the piston rod 24a of sandbox placement compacting cylinder body 24 is positioned at and retreats end, and following squeeze board 26 is positioned at the end that descends.In addition, the piston rod 28a of the upside of following filling frame cylinder body 28 is positioned at and retreats end, and following filling frame 29 is positioned at the end that descends.In addition, the piston rod 31a of cope cylinder body 31 is positioned at preceding inlet side, and cope 32 is positioned at the end that descends.
In drag box advance and retreat drive division 3, the piston rod 35a of the moving cylinder body 35 of template shuttle is positioned at and retreats end, and master plate 36, drag box 33 and match plate 37 lay respectively at and retreat end.In casting mold release portion 4, the piston rod 39a of casting mold release cylinder body 39 is positioned at and retreats end, and head board 40 is positioned at and retreats end.In molding sand supply unit 5, in fluffing of moulding sand case 43, be filled with molding sand 51 (Fig. 5).
(2) the moving operation (Fig. 2, Fig. 7) that enters of template shuttle
The piston rod 35a of the moving cylinder body 35 of template shuttle is advanced.By advancing of this piston rod 35a, master plate 36 advances, among four band edge roller 36b of upside be positioned at the left side two band edge roller 36b mountings on a pair of running rail 34 and four band edge roller 36c of downside leave from pair of guide rails 38, when piston rod 35a advanced to preceding inlet side, master plate 36, drag box 33 and match plate 37 were placed on the assigned position of inboard of the pillar 27 of making molds portion 2.
(3) sandbox is placed operation (Fig. 8)
Make sandbox place before the piston rod 24a of compacting cylinder body 24 and then squeeze board 26 is risen, and make down before the filling frame cylinder body 28 and then make down filling frame 29 risings, make down the plug in locating hole that leads to drag box 33 of the alignment pin 29d of filling frame 29 (not shown.), filling frame 29 is overlapped with the lower surface of drag box 33, utilizing down, squeeze board 26, following filling frame 29, drag box 33 and match plate 37 form airtight lower mold space (following space design).Herein, following squeeze board 26 and following compacting plate framework 25 are one, and therefore, when making sandbox placement compacting cylinder body 24 carry out lifting, following compacting plate framework 25 also carries out lifting with following squeeze board 26.
Then, above-mentioned parts are risen integratedly, make alignment pin 29d insert the lower surface of logical cope 32, drag box 33 is overlapped with the lower surface of cope 32 via match plate 37 and master plate 36, and squeeze board 30, cope 32 and match plate 37 form airtight upper mold space (going up space design) in the utilization.
Herein, when forming the upper mold space, sandbox is placed the preceding inlet side of piston rod 24a no show still (end rises) of compacting cylinder body 24.When forming the upper mold space, the position consistency of the position of the molding sand introducing port 29c of following filling frame 29 and the sand entrance hole 43a of fluffing of moulding sand case 43.
In addition, Fig. 8 illustrates the state that molding sand 51 is filled in upper mold space and lower mold space, but sandbox placement operation is to fill molding sand 51 state before.
(4) fluffing of moulding sand operation
In molding sand supply unit 5, close and put sand gate 42 (Fig. 2), supply with compressed air towards fluffing of moulding sand case 43.Molding sand 51 in the fluffing of moulding sand case 43 is by compressed-air actuated air pressure, import the lower mold space via the sand entrance hole 43a of downside and the molding sand introducing port 29c of following filling frame 29, and the molding sand introducing port 32c of the sand entrance hole 43a of upside and cope 32 imports the upper mold space.In this fluffing of moulding sand operation, only compressed air is (not shown from the steam vent of the side wall portion that is arranged at cope 32 and drag box 33.) discharge towards the outside.
(5) compacting operation (Fig. 6)
The piston rod 24a that makes sandbox place compacting cylinder body 24 is advanced further, the molding sand 52 in utilizations in squeeze board 30 and the following squeeze board 26 cramping upper mold spaces and the molding sand 53 in the lower mold space and with these molding sand 53 compactings.In this compacting operation, be accompanied by down the rising of squeeze board 26, following filling frame 29, drag box 33, match plate 37 and cope 32 rise.By this compacting operation S4, form upper mold 54 and lower mold 55.
(6) molding (withdrawing pattern) operation
The piston rod 24a that makes sandbox place compacting cylinder body 24 retreats, and squeeze board 26 is descended.Be accompanied by down the decline of squeeze board 26, drag box 33, match plate 37, master plate 36, following filling frame 29 also descend.Descending midway, four band edge roller 36b mountings of the upside of master plate 36 are on a pair of running rail 34, and the decline of master plate 36, drag box 33 and match plate 37 stops, following squeeze board 26 and filling frame 29 continuation declines down.
(7) the moving operation that withdraws from of template shuttle
In playing die process, when four band edge roller 26b mountings of the upside of master plate 36 were on a pair of running rail 34, master plate 36 became the state that the front end with the piston rod 35a of the moving cylinder body 35 of template shuttle links.
Withdraw from the operation in that the template shuttle is moving, the piston rod 35a of the moving cylinder body 35 of template shuttle is retreated to retreating end.By retreating of piston rod 35a, four band edge roller 36b mountings of the downside of master plate 36 are on pair of guide rails 38, and, two band edge roller 36b that are positioned at the left side among four band edge roller 36b of the upside of master plate 36 isolate from a pair of running rail 34, and master plate 36, drag box 33 and match plate 37 turn back to and retreat end (original position).
After this pattern shuttle withdraws from the operation end, core can be put into the inboard of pillar 27, can play the core operation as required.
(8) matched moulds operation
Make sandbox place before the piston rod 24a of compacting cylinder body 24 and then make down squeeze board 26 risings, lower mold 55 is contacted with the lower surface of upper mold 54.Upper mold 54 and lower mold 55 are exported and can not damaged by pressure in the advancing when output of advancing of the sandbox placement compacting cylinder body 24 of this moment is set for less than the compacting operation.
(9) drawing operation
The piston rod 31a of cope cylinder body 31 is retreated, cope 32 is risen.By the rising of cope 32, upper mold 54 is from cope 32 drawings.After drawing, the piston rod 31a of cope cylinder body 31 is advanced, make cope 32 be back to the end (original position) that descends.
(10) sandbox separation circuit
The piston rod 24a that makes sandbox place compacting cylinder body 24 retreats, and makes down squeeze board 26 be back to the end (original position) that descends.In addition, the piston rod 28a of the upside of filling frame cylinder body 28 is retreated, make down filling frame 29 be back to the end (original position) that descends.
(11) casting mold is released operation
Make casting mold release before the piston rod 39a of cylinder body 39 and then head board 40 is advanced, the casting mold (upper mold 54 and lower mold 55) on the squeeze board 26 is sent to pipeline down.
(12) about the sand supply
About the sand supply, consider two following methods.First method is the method that empty situation detects, and separates the method for carrying out with a series of operation of above-mentioned (1)～(11).This first method is not the sand supply of at every turn all carrying out to fluffing of moulding sand case, but the not shown sensor of party detects the method for carrying out the sand supply when fluffing of moulding sand case 43 interior sand are less than ormal weight.Second method is the method that the situation to full amount detects, and with a series of operation interlock of above-mentioned (1)～(11) and all carry out to the method for the sand supply of fluffing of moulding sand case at every turn.Second method is to detect the method that sand in the fluffing of moulding sand case 43 carries out the sand supply till more than ormal weight to not shown sensor.For reduction means integral body, be under about 1.3 times～3.0 times the situation of an employed sand amount of moulding at tankage, the special validation of second method.Specify the situation of carrying out second method herein.Under the situation of sand supply, control panel 6 will send based on the sand metering signal of the detection of the not shown sensor line traffic control portion 8 towards the pipeline side, require sand to replenish to the line side.For example when after the fluffing of moulding sand operation for example play die process the time send the sand metering signal.Detect till the threshold value that surpasses the approaching full amount of expression to not shown sensor, control panel 6 continues to send the sand metering signal.Online side and this signal are supplied with sand towards fluffing of moulding sand case 43 accordingly.In addition, when the initial start device, also send this sand metering signal, carry out supplying with to the sand of fluffing of moulding sand case 43.
Then, describe slip flask molding device 1 being arranged (also comprising the setting that moves when establishing) action of employed installation assisting system when the factory etc.Shown in the flow chart of Figure 12, slip flask molding device 1 is arranged at the position of regulation, in step 100, drop into the power supply of the control panel 6 of slip flask molding device 1.Thus, shown in Figure 13 (a), show the picture of " beginning " at display 14.The installation exercise person is set in the language (step 110) of the literal that shows on this picture.
This installation assisting system comprises multiple foreign language, can select shown language, and therefore, when slip flask molding device 1 was exported to foreign country, local installation exercise person can set local language for, becomes the state that can understand easily.In addition, set input operation by the touch panel 15 on the operating display frame.Then, inquiry for " whether pored over safety notice is installed " of being shown in this picture, " being button " via the demonstration of touch panel 15 open operation pictures, and then when pressing " next button " that picture shows, as Figure 13 (b), show the picture of next styling apparatus horizontal adjusting.Show that according to this installation exercise person carries out the horizontal adjusting (step 120) of slip flask molding device 1.The adjustment bolt of bottom that is based in the pedestal of slip flask molding device 1 by rotation carries out this horizontal adjusting, locks set bolt under level.
In the picture of styling apparatus horizontal adjusting, shown in Figure 13 (b), the fixing project of styling apparatus horizontal adjusting and styling apparatus shows with " details button " " finishing button ".When open operation " details button ", show fixing expressly (detailed description) specifically about styling apparatus horizontal adjusting and styling apparatus at picture.Herein, open operation is that the installation exercise person selects the operation of corresponding site in the touch panel that shows the image corresponding with finishing button etc.Then, the installation exercise person finishes the fixed operation of this styling apparatus horizontal adjusting and styling apparatus, and " finishing button " that open operation is shown opened " next button " " time, the picture that next pipe arrangement connects shown in Figure 13 (c), shown.
In the picture that this pipe arrangement connects, air-main pipe arrangement connection, the pipe arrangement from styling apparatus towards holding groove connection, the pipe arrangement from holding groove towards fluffing of moulding sand case connection, show with " details button " " finishing button " towards projects of the connection of the pipe arrangement of air dryer.Show that according to this installation exercise person carries out being connected of pipe arrangement of pressure air pipe arrangement in the factory and styling apparatus, the connection of the pipe arrangement from styling apparatus towards holding groove, the connection (step 130) of the pipe arrangement from holding groove towards fluffing of moulding sand case.
At this moment, when the connection " details button " of open operation air-pipe arrangement, show about these pipe arrangement connect specifically expressly.Then, the pipe arrangement that the installation exercise person finishes these connects operation, and " finishing button " that open operation is whole when opening " next button ", as Figure 14 (a), shows that at display 14 next sand feeding hopper arranges picture.
In the picture that the sand feeding hopper arranges, the project that the centering of project, sand feeding hopper and styling apparatus that the sand feeding hopper arranges is adjusted shows with " details button " " finishing button ".According to this demonstration, the installation exercise person is arranged at the top of molding sand supply port 41 with sand feeding hopper (omit diagram), carries out the centering adjustment (step 140) of this sand feeding hopper and styling apparatus.At this moment, when installation exercise person open operation " details button ", display 14 show about the setting of sand feeding hopper and centering specifically expressly.Then, the installation exercise person finishes setting and the centering operation of these sand feeding hopper, and " finishing button " of the both sides of open operation setting and centering when " next button " opens, as Figure 14 (b), shows the picture that next work wet goods is filled.
In the picture that the work wet goods is filled, the project of the project of the project of the project of the filling of work oil, the filling of releasing agent, the injection of lubricating grease and the wiping of industry oil shows with " details button " " finishing button ".According to this demonstration, the installation exercise person fills releasing agent to oil groove filling work oil to the releasing agent groove, inject lubricating grease (step 150) for the fat position to lubricating grease, and then, when carrying, for antirust and wipe the industry oil (step 160) that is coated on apparatus surface away.At this moment, when open operation " details button ", show the injection of filling, lubricating grease of filling about the oil of working, releasing agent or industry oil wiping specifically expressly.
Then, the installation exercise person finishes the filling of these work oil, the filling of releasing agent, the injection of lubricating grease and the wiping operation of industry oil, and " finishing button " that open operation is whole is when opening " next button ", as Figure 15 (a), show the picture of the connection of next signal line.
In the picture of the connection of holding wire, be used for releasing to the line traffic control portion 8 transmission casting molds of pipeline from the control panel 6 of styling apparatus the project (5-1) of the connection of the holding wire of finishing signal, the line traffic control portion 8 from from the control panel 6 of styling apparatus to pipeline of being used for sends the project (5-2) of connection of the holding wire of the non-interfering signal of styling apparatus, be used for sending to the control panel 6 of styling apparatus from the line traffic control portion 8 of pipeline the project (5-3) of the connection of the holding wire that can release the casting mold signal, be used for the project (5-4) of connection that control panel 6 from from the line traffic control portion 8 of pipeline to styling apparatus sends the holding wire of the non-interfering signal of line sides, and be used for the project (5-5) of connection that control panel from from the control panel 6 of styling apparatus to sand preparing machine sends the holding wire of sand metering signal, respectively with " details button " " finishing button " demonstration of " uses/not using button ".
, for example release in the project (5-1) of the holding wire finish signal at casting mold herein, when open operation " details button ", shown in Figure 15 (b), show about casting mold release the holding wire of finishing signal connection specifically expressly.In addition, by manually making the pipeline action of the destination of releasing casting mold, under the situation of not using the non-interfering signal of styling apparatus and this holding wire, as Figure 15 (c), " the use button " of open operation project (5-2) and make this project become the setting of " not using ".
At this moment, in the control part 10 of control panel 6, set and be stored as the inner interlocking of removing the non-interfering signal of styling apparatus.In addition, manual by the pipeline that manually makes the destination of releasing casting mold, under the situation of not using the non-interfering signal of line side and this holding wire, as Figure 15 (c), " the use button " of open operation project (5-4) and make this project become the setting of " not using ".At this moment, in the control part 10 of control panel 6, set and be stored as the inner interlocking of removing the non-interfering signal of line side.
Namely, in the project (5-1) of installation exercise person on the picture shown in Figure 15 (c), use the line traffic control portion 8 transmission casting molds that are used for to pipeline to release under the situation of the holding wire of finishing signal, as shown in Figure 9, the holding wire T1 of relay tip of carrying out being connected in series is connected in the operation between splicing ear portion 13 and the line traffic control portion 8, and state is constant and open operation " is finished button " in " use " of maintenance project (5-1).At this moment, control part 10 enters step 180 from the step 170 of Figure 12, sets for to make the casting mold release finish the signal validation.On the other hand, finish under the situation of signal in casting mold release from control part 10 to pipeline that do not use line traffic control portion 8 outputs from, " the use button " of installation exercise person open operation project (5-1) and this project is changed over " not using ", then open operation " is finished button ".Thus, directly advance from step 170 to step 190.
Then, the installation exercise person uses in project (5-2) and is used for sending under the situation of holding wire of the non-interfering signal of moulding machines to the line traffic control portion 8 of pipeline, as shown in Figure 9, the holding wire T2 of relay tip of carrying out being connected in series is connected in the operation between splicing ear portion 13 and the line traffic control portion 8, and state is constant and open operation " is finished button " in " use " of maintenance project (5-2).At this moment, control part 10 advances to step 195 from the step 190 of Figure 12, sets for to make the non-interfering signal validation of moulding machine.On the other hand, for example in the structure that pipeline passes through manually to move, under the situation of the connection that does not need this holding wire, " the use button " of installation exercise person open operation project (5-2) and change over " not using ", then open operation " is finished button ".At this moment, advance to step 200 from the step 190 of Figure 12.
Then, the installation exercise person uses the line traffic control portion 8 that is used for from pipeline to send under the situation of the holding wire that can release the casting mold signal to control part 10 in project (5-3), as shown in Figure 9, carry out the holding wire T3 that relay tip is connected in series in line traffic control portion 8 sides is connected in operation between splicing ear portion 13 and the line traffic control portion 8, " use " of maintenance project (5-3) is constant and open operation " is finished button ".At this moment, control part 10 advances to step 210 from the step 200 of Figure 12, sets for to make and can release casting mold signal validation.On the other hand, the installation exercise person, for example pipeline by the structure that manually moves in, do not need to release under the situation of connection of holding wire of casting mold signal, " the use button " of open operation project (5-3) and change over " not using ", then open operation " is finished button ".At this moment, advance to step 220 from the step 200 of Figure 12.
Then, the installation exercise person, in project (5-4), use to be used for sending to control part 10 under the situation of holding wire of the non-interfering signal of lines from the line traffic control portion 8 of pipeline, as shown in Figure 9, carry out the holding wire T4 that relay tip is connected in series in line traffic control portion 8 sides is connected in operation between splicing ear portion 13 and the line traffic control portion 8, state is constant and open operation " is finished button " in " use " of maintenance project (5-4).
At this moment, control part 10 advances to step 230 from the step 220 of Figure 12, sets for to make the non-interfering signal validation of line.On the other hand, for example in the structure that pipeline passes through manually to move, do not need under the situation of connection of holding wire of the non-interfering signal of line, " the use button " of installation exercise person open operation project (5-4) and change over " not using ", then open operation " is finished button ".At this moment, advance to step 240 from the step 220 of Figure 12.
Then, in project (5-5), using under the situation that is used for the holding wire of the 9 transmission sand metering signals of the sand processing controls portion to the sand treatment facility from control part 10, as shown in Figure 9, the installation exercise person carries out holding wire T5 with the relay tip that is connected in series and is connected in operation between splicing ear portion 13 and the sand processing controls portion 9, and " use " of maintenance project (5-5) is constant and open operation " is finished button ".
At this moment, control part 10 advances to step 250 from the step 240 of Figure 12, sets for to make sand metering signal validation.On the other hand, under the situation of the connection of the holding wire that does not need the sand metering signal, " the use button " of installation exercise person open operation project (5-5) and change over " not using ", then open operation " is finished button ".Then, the operation that all is unlocked of " the finishing button " on the picture that the distribution of Figure 15 connects, " next button " is unlocked under the situation of operation, shows the picture in accordance with item that Figure 16 (a) are such at display 14.
Then, the installation exercise person pore over shown observe item after, open operation " being button ", and then, for whether being inquiry according to the model of the shape of the use of the technical manual of project (6-2), when open operation " being button ", lighting and show 6 " finishing ".Under this state, shown in Figure 16 (b), when installation exercise person open operation " is all finished button ", advance to step 270 from the step 260 of Figure 12, finish the installation of styling apparatus.
Under the situation of the installation of carrying out slip flask molding device like this, show installation Zhi Yuanyong picture at display 14.The installation exercise project of needs is shown in picture successively with " finishing button ".The installation exercise person reads these events in operation and carries out operation, when open operation " is finished button ", shows next events in operation.When finishing whole installation exercises, finish this installation and support picture.Carry out when the factory in the foreign country that the practician is not installed under the situation of installation of slip flask molding device, even local common operator, while also can read the setting that the installation exercise project is carried out styling apparatus like clockwork.
In addition, for the connection of the holding wire between connection, control part 10 and the sand processing controls portion 9 of the holding wire between above-mentioned control part 10 and the line traffic control portion 8, the installation exercise person can select to set by the button of " use/not using " on the open operation picture.For example in the pipeline side by manually moving, in the absence of line traffic control dish, the installation exercise person is as long as operate in the mode of the holding wire of the holding wire that do not use the non-interfering signal of moulding machine and the non-interfering signal of line.In control part 10, the mode of carrying out the action of styling apparatus with the interlocking of removing the non-interfering signal of moulding machine and the non-interfering signal of line, change setting simply.
The installation assisting system that possesses the mold forming apparatus 1 of above such installation assisting system, show erection sequence and the Word message relevant with the connection of various holding wires etc., the button image that shows the details button simultaneously, uses button/do not use button and finish button, use by selecting various holding wires/do not use can be carried out installation exercise with dialogic operation.Therefore, can carry out installation exercise easily like clockwork.
In addition, in mold forming apparatus 1, possess the casting mold release portion 4 of the casting mold after the moulding towards the pipeline release, control part 10 is as the released casting mold signal receiving portion performance function of acceptance from the casting mold the released signal (Figure 15 " 5-3 ") of the control part transmission of pipeline.This mold forming apparatus 1 utilizes to be installed assisting system and selects to release the use of casting mold signal/do not use.Assisting system is installed, when selecting to use, but as the drive condition of casting mold release portion 4, will be comprised the setting of the acceptance of the casting mold the released signal that can release casting mold signal receiving portion, set the storage part 19 that is stored in control part 10.On the other hand, assisting system is installed, when selecting not use, but will be got rid of the setting that this can release the acceptance of casting mold signal as the drive condition of casting mold release portion 4, set the storage part 19 that is stored in control part 10.Mold forming apparatus 1, by such feature structure, can easily carry out the setting operation because being the complexity when carrying out needed installation of device of operation of the feature that casting mold releases, and needn't as in the past, need installation guide person and can carry out exactly.And then mold forming apparatus 1 is set for and can be carried out the casting mold release in the suitable moment.
In addition, in mold forming apparatus 1, control part 10 is finished signal efferent performance function as the control part transmission casting mold of pipeline is released the casting mold release of finishing signal (Figure 15 " 5-1 ").This mold forming apparatus 1 utilizes the use of assisting system being installed selecting casting mold to release to finish signal/do not use.Assisting system is installed, when selecting to use, is released from this casting mold when the casting mold that will work as casting mold release portion 4 is released action and finished and finish the signal efferent and export this casting mold and release the setting of finishing signal, setting is stored in the storage part 19 of control part 10.On the other hand, assisting system is installed, when selection is not used, eliminating to be finished the signal efferent from this casting mold release export the setting that signal is finished in this casting mold release when the casting mold release action of this casting mold release portion 4 is finished, setting is stored in the storage part 19 of control part 10.Mold forming apparatus 1 is by such feature structure, can easily carry out the setting operation because being the complexity when carrying out needed installation of device of operation of the feature that casting mold releases, and needn't as in the past, need installation guide person and can carry out exactly.And then mold forming apparatus 1 is finished suitably towards the transmission of pipeline side and the efficient of raising equipment integral body by casting mold is released.
In addition, in mold forming apparatus 1, the non-interfering signal receiving portion performance of the line function of the non-interfering signal of line (Figure 15 " 5-4 ") that control part 10 does not disturb with pipeline as the expression mold forming apparatus of accepting to send from the control part of pipeline.This mold forming apparatus 1 utilizes to be installed assisting system and selects the use of the non-interfering signal of line/do not use.Assisting system is installed, when selecting to use, but as the drive condition of casting mold release portion 4, will be comprised the setting of acceptance of the non-interfering signal of this line of the non-interfering signal receiving portion of line, set the storage part 19 that is stored in control part 10.On the other hand, assisting system is installed, when selecting this not use, will be got rid of the setting of the acceptance of the non-interfering signal of this line as the driven bar of casting mold release portion 4, set the storage part 19 that is stored in control part 10.Mold forming apparatus 1 is by such feature structure, in the device of the operation of carrying out the feature that casting mold releases, the setting operation of the complexity in the time of can easily setting the installation that prevents from this operation disturbing with line and produce required necessity when the interlocking of unfavorable condition, and needn't as in the past, need installation guide person and can carry out exactly.Therefore, mold forming apparatus 1 can make the device safe handling simply and realize the setting that suitable moulding is moved.
In addition, mold forming apparatus 1 possesses: drive the sandbox placement compacting cylinder body 24 of squeeze board 26 down; Drive the following filling frame cylinder body 28 of filling frame 29 down; Place the cylinder body decline end signal efferent of the decline end output signal of compacting cylinder body 24 at sandbox; And at the following following filling frame decline end signal efferent of the decline end output signal of filling frame cylinder body 28.When a side who selects to release casting mold signal and the non-interfering signal of line or both sides' use, as the drivable AND drive condition of casting mold release portion 4, increase and set this cylinder body decline end signal of storage and this time filling frame decline end signal.On the other hand, when select to release the casting mold signal not using and when selecting not the using of the non-interfering signal of line, but only set the drive condition that this cylinder body decline end signal of storage and this time filling frame decline end signal are used as this casting mold ejecting mechanism.Mold forming apparatus 1 is by such feature structure, do not need complicated setting operation and is implemented in and carries out casting mold under the suitable and safe state and release.
In addition, mold forming apparatus 1 possesses: carry out the sand hopper (fluffing of moulding sand case 43) that sand is filled to space design; The not shown sand quantity detection sensor that sand amount in this sand hopper is detected; And put sand gate 42 to what the sand supply mouth of this sand hopper opened and closed, control part 10 sends the sand metering signal efferent performance function that expression is in the sand metering signal (Figure 15 " 5-5 ") of the state that needs the supply of the sand of sand hopper as the control part to sand preparing machine.This mold forming apparatus 1 utilizes to be installed assisting system and selects the use of sand metering signal/do not use.Assisting system is installed, when selecting to use, to be in open mode and utilize the sand quantity detection sensor to detect the setting of exporting this sand metering signal from this sand metering signal efferent when needing the sand supply putting sand gate 42, set the storage part 19 that is stored in control part 10.On the other hand, mold forming apparatus 1 when selecting this not use, with getting rid of the setting of exporting this sand metering signal from this sand metering signal efferent, is set the storage part 19 that is stored in control part 10.Mold forming apparatus 1 is by such feature structure, can easily carry out the setting operation because being the complexity need be to necessary installation of device of the sand supply of sand hopper the time, and needn't need installation guide person as in the past and can carry out exactly.And then mold forming apparatus 1 can carry out sand supply to sand hopper in the suitable moment, therefore can carry out moulding continuously.
In addition, being applied to slip flask molding device with the installation assisting system that an embodiment is related in the above-described embodiment is that example is illustrated, but installation assisting system that also can an embodiment is related is applied to the moulding machine etc. of the band sandbox of other structures.
Description of reference numerals:
1... slip flask molding device; 2... making molds portion; 3... drag box advance and retreat drive division; 4... casting mold release portion; 5... molding sand supply unit; 6... control panel; 8... line traffic control portion; 9... sand processing controls portion; 10... control part; 11... power circuit; 12... relay circuit; 13... splicing ear portion; 14... display; 15... touch panel; 16... display controller; 17... touch panel controller; 18... input circuit; 19... storage part; 21... door type framework; 22... bottom base frame; 23... upper base framework; 24... sandbox is placed the compacting cylinder body; 25... following compacting plate framework; 26... following squeeze board; 27... pillar; 28... following filling frame cylinder body; 29... following filling frame; 30... last squeeze board; 31... cope cylinder body; 32... cope; 33... drag box; 34... running rail; 35... the template shuttle moves cylinder body; 36... master plate; 37... match plate; 38... guide rail; 39... casting mold is released cylinder body; 40... head board; 41... molding sand supply port; 42... put the sand gate; 43... fluffing of moulding sand case.

Claims (12)

1. the installation assisting system of a mold forming apparatus, the installation assisting system of this mold forming apparatus is supported the installation of this mold forming apparatus, the action of the control part that this mold forming apparatus comprises by control panel makes electrical equipment, air pressure equipment and hydraulic test move from molding sand casting mold is carried out moulding
The installation assisting system of described mold forming apparatus is characterised in that,
The installation assisting system of described mold forming apparatus possesses:
Display part, this display part is arranged at this control panel, display text;
Switching manipulation portion, this switching manipulation portion is input signal by installation exercise person's operation;
The erection sequence storage part, this erection sequence storage part is arranged at this control part, stores erection sequence when this mold forming apparatus will be installed is shown in this display part with dialogic operation information in advance; And
Install and support control part, this is installed and supports control part with reference to this erection sequence storage part, make the literal of this erection sequence be shown in this display part, and based on the switch input signal from this switching manipulation portion input, according to erection sequence is controlled in the mode that dialogic operation shows successively.
2. the installation assisting system of mold forming apparatus according to claim 1 is characterized in that,
Store alternative foreign language that comprise in advance in the language dictionary data of interior a plurality of language at described control part.
3. the installation assisting system of mold forming apparatus according to claim 1 is characterized in that,
The display that has touch panel as described display part in described control panel setting, show the button image of finishing button at this display with erection sequence, when open operation and this are finished the corresponding site of this corresponding touch panel of button, the signal that expression is finished is imported towards described control part, only when open operation whole finish button the time, the picture that enters next step erection sequence shows.
4. the installation assisting system of mold forming apparatus according to claim 1 is characterized in that,
The Word message that the detailed description of erection sequence is arranged in described erection sequence storage portion stores, the image that shows the details button at the support picture of described display part, when this details button of open operation, show the literal of the detailed description of this erection sequence at this display part.
5. the installation assisting system of mold forming apparatus according to claim 1 is characterized in that,
In described erection sequence storage portion stores Word message with the join dependency of the holding wire that is connected is arranged between the line traffic control dish of described control panel and pipeline side, show with this literal information at the support picture of described display part and can select the use button that shows and the image that does not use button, when this does not use button when open operation, the storage part that setting is stored in described control part is handled in the obsolete setting that is accompanied by this holding wire.
6. the installation assisting system of mold forming apparatus according to claim 1 is characterized in that,
Be provided with the casting mold ejecting mechanism at described mold forming apparatus, the pipeline of the casting mold of this casting mold ejecting mechanism after with moulding outside this mold forming apparatus released,
Be provided with at described control part and can release casting mold signal receiving portion, this can be released that casting mold signal receiving portion is accepted to send from the control part of described pipeline, expression and be in the casting mold the released signal that can be carried out the state that casting mold releases by described casting mold ejecting mechanism,
The Word message that the join dependency of the holding wire of using with the casting mold the released signal that is connected between the line traffic control dish of described control panel and pipeline side is arranged in described erection sequence storage portion stores, show with this literal information at the support picture of described display part and can select this use that can release the casting mold signal or obsolete image
When selecting this to use, but as the drive condition of described casting mold ejecting mechanism, will comprise the setting of the acceptance of described this casting mold released signal of releasing casting mold signal receiving portion, set the storage part that is stored in described control part,
When selecting this not use, but will get rid of the setting that this can release the acceptance of casting mold signal as the drive condition of described casting mold ejecting mechanism, set the storage part that is stored in described control part.
7. the installation assisting system of mold forming apparatus according to claim 6 is characterized in that,
Be provided with casting mold at described control part and release and to finish the signal efferent, this casting mold is released and is finished the signal efferent and the control part of described pipeline is sent casting mold that expression undertaken by described casting mold ejecting mechanism release the casting mold of finishing and release and finish signal,
The Word message of releasing the join dependency of finishing the holding wire that signal uses between the line traffic control dish of described control panel and pipeline side with the casting mold that is connected is arranged in described erection sequence storage portion stores, support picture at described display part shows use or the obsolete image that can select this casting mold release to finish signal with this literal information
When selecting this to use, to release from this casting mold when the casting mold that will work as this casting mold ejecting mechanism is released action and finished and finish the signal efferent and export this casting mold and release the setting of finishing signal, setting is stored in the storage part of described control part,
When this does not use when selection, eliminating is finished the signal efferent from this casting mold release export the setting that signal is finished in this casting mold release when the casting mold release action of this casting mold ejecting mechanism is finished, setting is stored in the storage part of described control part.
8. the installation assisting system of mold forming apparatus according to claim 6 is characterized in that,
Described mold forming apparatus be provided with drive the sandbox press down real part spare place the compacting cylinder body and drive under the following filling frame cylinder body of filling frame,
And be provided with this sandbox place the compacting cylinder body decline end output cylinder body decline end signal cylinder body decline end signal efferent and export the sandbox decline end signal efferent of sandbox decline end signal at the decline end of this time filling frame cylinder body,
When selecting the described use of releasing the casting mold signal, as the drivable AND drive condition of described casting mold ejecting mechanism, increase and set this cylinder body decline end signal of storage and this sandbox decline end signal,
Described when releasing not the using of casting mold signal when selecting, but only set the drive condition that this cylinder body decline end signal of storage and this sandbox decline end signal are used as this casting mold ejecting mechanism.
9. the installation assisting system of mold forming apparatus according to claim 6 is characterized in that,
At described control part wired non-interfering signal receiving portion is set, the non-interfering signal that the non-interfering signal receiving portion of this line is accepted to send from the control part of described pipeline, the described mold forming apparatus of expression does not disturb with described pipeline,
The Word message that the join dependency of the holding wire of using with the non-interfering signal of line that is connected between the line traffic control dish of described control panel and pipeline side is arranged in described erection sequence storage portion stores, support picture at described display part shows use or the obsolete image that can select the non-interfering signal of this line with this literal information
When selecting this to use, but as the drive condition of described casting mold ejecting mechanism, will comprise the setting of acceptance of the non-interfering signal of this line of the non-interfering signal receiving portion of described line, set the storage part that is stored in described control part,
When selecting this not use, but will get rid of the setting of the acceptance of the non-interfering signal of this line as the drive condition of described casting mold ejecting mechanism, set the storage part that is stored in described control part.
10. the installation assisting system of mold forming apparatus according to claim 9 is characterized in that,
Described mold forming apparatus be provided with drive the sandbox press down real part spare place the compacting cylinder body and drive under the following filling frame cylinder body of filling frame,
And be provided with this sandbox place the compacting cylinder body decline end output cylinder body decline end signal cylinder body decline end signal efferent and export the sandbox decline end signal efferent of sandbox decline end signal at the decline end of this time filling frame cylinder body,
When selecting a described side who releases casting mold signal and the non-interfering signal of described line or both sides' use, as the drivable AND drive condition of described casting mold ejecting mechanism, increase and set this cylinder body decline end signal of storage and this sandbox decline end signal,
When select described release the casting mold signal do not use and when selecting not the using of the non-interfering signal of described line, but only set the drive condition that this cylinder body decline end signal of storage and this sandbox decline end signal are used as this casting mold ejecting mechanism.
11. the installation assisting system of mold forming apparatus according to claim 6 is characterized in that,
Described mold forming apparatus be provided with to space design carry out sand hopper that sand fills, sand quantity detection sensor that the sand amount in this sand hopper is detected and put the sand gate to what the sand supply mouth of this sand hopper opened and closed,
Be provided with sand metering signal efferent at described control part, this sand metering signal efferent sends the sand metering signal that expression is in the state of the sand supply that needs described sand hopper to the control part of sand preparing machine,
The Word message that the join dependency of the holding wire of using with the sand metering signal that is connected between the control panel of described control panel and sand preparing machine is arranged in described erection sequence storage portion stores, support picture at described display part shows use or the obsolete image that can select this sand metering signal with this literal information
When selecting this to use, the described sand gate of putting is in open mode and utilizes described sand quantity detection sensor to detect the setting of exporting this sand metering signal from this sand metering signal efferent when needing the sand supply, set the storage part that is stored in described control part,
When selecting this not use, with getting rid of the setting of exporting this sand metering signal from this sand metering signal efferent, set the storage part that is stored in described control part.
12. a mold forming apparatus is characterized in that,
Described mold forming apparatus possesses:
Each described installation assisting system in the claim 1 to 11;
The last drag box that is constituted by cope and drag box;
Can be on this drag box between the match plate of coming in and going out;
Form the last compacting parts of space design and following space design and press down real part spare by the described peristome separately of going up drag box that is positioned at this match plate of clamping; And
Space design and this time space design carry out the sand hopper that sand is filled on this.
CN201180054029.2A 2010-11-10 2011-09-21 Mounting assist device for mold-making apparatus, and mold-making apparatus Active CN103209782B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2010252155 2010-11-10
JP2010-252155 2010-11-10
PCT/JP2011/071526 WO2012063557A1 (en) 2010-11-10 2011-09-21 Mounting assist device for mold-making apparatus, and mold-making apparatus

Publications (2)

Publication Number Publication Date
CN103209782A true CN103209782A (en) 2013-07-17
CN103209782B CN103209782B (en) 2015-01-14

Family

ID=46050712

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201180054029.2A Active CN103209782B (en) 2010-11-10 2011-09-21 Mounting assist device for mold-making apparatus, and mold-making apparatus

Country Status (6)

Country Link
EP (1) EP2631023A4 (en)
JP (1) JP5803932B2 (en)
CN (1) CN103209782B (en)
TW (1) TWI581877B (en)
UA (1) UA109163C2 (en)
WO (1) WO2012063557A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106563776A (en) * 2016-10-28 2017-04-19 宁夏共享模具有限公司 Control system and control method of casting shaping process
CN109153071A (en) * 2016-12-01 2019-01-04 新东工业株式会社 The information display system of Casting Equipment
CN110520229A (en) * 2016-12-05 2019-11-29 迪萨工业有限公司 The method of sand mo(u)ld machine and production sand mo(u)ld component

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6137190B2 (en) * 2012-10-04 2017-05-31 新東工業株式会社 Equipment inspection system
JP6233187B2 (en) 2014-05-27 2017-11-22 新東工業株式会社 Self-hardening mold making equipment
TWI698295B (en) * 2016-05-17 2020-07-11 日商新東工業股份有限公司 Boxless molding machine
JP7537285B2 (en) 2021-01-13 2024-08-21 住友金属鉱山株式会社 Electroplated metal stripping equipment

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5924552A (en) * 1982-07-30 1984-02-08 Sintokogio Ltd Simultaneous forming machine of flaskless type top and bottom molds
JPH01124046A (en) * 1987-11-09 1989-05-16 Hitachi Ltd Interactive processing system
EP0332957A1 (en) * 1988-03-18 1989-09-20 TEM AG für Elektronik Heating control device
JP2001088069A (en) * 1999-09-21 2001-04-03 Denso Corp Teaching device of robot
CN1473291A (en) * 2000-11-03 2004-02-04 ����Τ�����ʹ�˾ Multiple language user interface for thermal comfort controller
JP2009003788A (en) * 2007-06-22 2009-01-08 Sanyo Electric Co Ltd Setting support apparatus, setting support method, setting support program and equipment control system
US20100229120A1 (en) * 2006-11-15 2010-09-09 Tsuyoshi Inoue Operation assisting apparatus and operation assisting method

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0573103A (en) * 1991-09-11 1993-03-26 Hitachi Ltd Operating parameter setting supporting device
JP3121180B2 (en) 1993-07-02 2000-12-25 新東工業株式会社 Horizontal cutting frame mold making equipment
US6684264B1 (en) * 2000-06-16 2004-01-27 Husky Injection Molding Systems, Ltd. Method of simplifying machine operation
WO2011052100A1 (en) * 2009-10-28 2011-05-05 新東工業株式会社 Simultaneous molding method, and ejection molding device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5924552A (en) * 1982-07-30 1984-02-08 Sintokogio Ltd Simultaneous forming machine of flaskless type top and bottom molds
JPH01124046A (en) * 1987-11-09 1989-05-16 Hitachi Ltd Interactive processing system
EP0332957A1 (en) * 1988-03-18 1989-09-20 TEM AG für Elektronik Heating control device
JP2001088069A (en) * 1999-09-21 2001-04-03 Denso Corp Teaching device of robot
CN1473291A (en) * 2000-11-03 2004-02-04 ����Τ�����ʹ�˾ Multiple language user interface for thermal comfort controller
US20100229120A1 (en) * 2006-11-15 2010-09-09 Tsuyoshi Inoue Operation assisting apparatus and operation assisting method
JP2009003788A (en) * 2007-06-22 2009-01-08 Sanyo Electric Co Ltd Setting support apparatus, setting support method, setting support program and equipment control system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106563776A (en) * 2016-10-28 2017-04-19 宁夏共享模具有限公司 Control system and control method of casting shaping process
CN109153071A (en) * 2016-12-01 2019-01-04 新东工业株式会社 The information display system of Casting Equipment
CN110520229A (en) * 2016-12-05 2019-11-29 迪萨工业有限公司 The method of sand mo(u)ld machine and production sand mo(u)ld component

Also Published As

Publication number Publication date
UA109163C2 (en) 2015-07-27
JPWO2012063557A1 (en) 2014-05-12
EP2631023A1 (en) 2013-08-28
CN103209782B (en) 2015-01-14
JP5803932B2 (en) 2015-11-04
TW201233463A (en) 2012-08-16
WO2012063557A1 (en) 2012-05-18
EP2631023A4 (en) 2017-03-29
TWI581877B (en) 2017-05-11

Similar Documents

Publication Publication Date Title
CN103209782B (en) Mounting assist device for mold-making apparatus, and mold-making apparatus
CN101862814B (en) Simultaneous mold molding method and slip flask mold molding device
CN201833464U (en) Lifting type mould overturning device
CN206435725U (en) The full-automatic sand-mold molding machine of sand is penetrated up and down
CN102083568B (en) Apparatus and method for making casting mold
US8899306B2 (en) Flaskless molding equipment for molding a mold
CN101232961A (en) Flask unit, cope and drag molding device, and molding line
CN101563178B (en) Molding machine
CN110170615A (en) A kind of F shape moulding line, production method and V method casting method
CN101692403B (en) Fully automatic powder die casting machine of integrally-formed inductor
KR20080021780A (en) Apparatus for molding molding flask-free upper casting mold and lower casting mold
CN101687249B (en) Flaskless molding machine
CN204545339U (en) Microseism squeeze molding machine
WO2005068107A1 (en) Frame for molding machine and method of molding using the frame
CN106111944A (en) A kind of automatic internal core withdrawing device of the low-pressure casting mould
CN201677006U (en) Casting molder
JPWO2013111686A1 (en) Automatic transmission test apparatus and automatic transmission test method provided with ATF switching mechanism
CN215395946U (en) Automatic concrete pouring and vibrating system
CN203124640U (en) Testing equipment of casting mould
US20080169075A1 (en) Molding machine and molding method
CN206139814U (en) Device of loosing core in automation of automobile aluminum alloy hub low pressure casting mould
US3328852A (en) Foundry sand forming machines
CN101605620A (en) Be used to make the machine of flaskless moulds
CN207751013U (en) A kind of lighter aeration device
CN213055336U (en) Unpowered group standing die suitable for passive operation production process

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant