CN103209782B - Mounting assist device for mold-making apparatus, and mold-making apparatus - Google Patents

Mounting assist device for mold-making apparatus, and mold-making apparatus Download PDF

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Publication number
CN103209782B
CN103209782B CN201180054029.2A CN201180054029A CN103209782B CN 103209782 B CN103209782 B CN 103209782B CN 201180054029 A CN201180054029 A CN 201180054029A CN 103209782 B CN103209782 B CN 103209782B
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China
Prior art keywords
casting mold
signal
sand
forming apparatus
mold
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CN201180054029.2A
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CN103209782A (en
Inventor
高须修司
波多野丰
小野尚宏
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Sintokogio Ltd
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Sintokogio Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C15/00Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/23Compacting by gas pressure or vacuum
    • B22C15/24Compacting by gas pressure or vacuum involving blowing devices in which the mould material is supplied in the form of loose particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C11/00Moulding machines characterised by the relative arrangement of the parts of same
    • B22C11/10Moulding machines characterised by the relative arrangement of the parts of same with one or more flasks forming part of the machine, from which only the sand moulds made by compacting are removed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C15/00Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/02Compacting by pressing devices only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C19/00Components or accessories for moulding machines
    • B22C19/04Controlling devices specially designed for moulding machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)

Abstract

A mounting assist device for assisting in the mounting of a snap flask mold-making apparatus (1) for operating electronic equipment, pneumatic equipment, and hydraulic equipment by operation of a controller (10) included in a control panel (6), and making a mold from molding sand. The device comprises a character-displaying display (14) disposed in the control panel (6), and a touch panel (15) operated by a mounting operator to input switch operation signals. The controller (10) is provided with a storage unit (19) for pre-storing information for allowing a mounting procedure performed during mounting of the molding device (1) to be displayed on the display (14). The controller (10) performs control so that characters of the mounting procedure that is read from the storage unit (19) are displayed on the display (14) and the mounting procedure progresses in sequence in an interactive fashion on the basis of switch input signals that are input from the touch panel (15).

Description

The installation assisting system of mold forming apparatus and mold forming apparatus
Technical field
The present invention relates to installation assisting system and the mold forming apparatus of mold forming apparatus, particularly relate to when the part at existing automatic casting mould conveyor line etc. is installed when mold forming apparatus, can carry out carrying out with the mode of the connection of the holding wire of pipeline side, the setting of control panel the installation assisting system of the mold forming apparatus of supporting like clockwork with installation exercise person and use the mold forming apparatus of installation assisting system of this mold forming apparatus.
Background technology
In the manufacture line manufactured the foundry goods employing casting mold, the very heavy huge equipment comprising mold forming apparatus is arranged on line, carries out moulding from molding sand to casting mold, uses this casting mold to carry out volume production to foundry goods.In such manufacture line, such as when a part for existing automatic casting mould conveyor line etc. installs mold forming apparatus, need accurate to go that the inerrably pipe arrangement carried out between automatic casting mould conveyor line is connected, the connection of holding wire and the setting etc. of control panel.In addition, in following patent document 1, there will be a known the mold forming apparatus casting mold for this foundry goods that is shaped being carried out to moulding.
Patent document 1: Japanese Unexamined Patent Publication 7-16705 publication
Summary of the invention
In recent years, from manufacturing the domestic to this mold forming apparatus of plant outlet all over the world of styling apparatus.When mold forming apparatus is installed by the factory in locality, in order to the pipe arrangement carried out between automatic casting mould conveyor line be like clockwork connected, the connection of holding wire and the setting etc. of control panel, need to send those of skill in the art to carry out from styling apparatus manufacturing nation to locality to arrange/installation exercise.
But, install mold forming apparatus those of skill in the art send costly.The quantity of those of skill in the art is also limited, therefore, is sometimes also carried out the installation exercise of the mold forming apparatus of the factory in exported to country by the operating personnel of unskilled local factory.In this case, when carrying out the installation of mold forming apparatus, there is the worry of by mistake carrying out pipe arrangement connection, the connection of holding wire and the setting of control panel etc.Therefore, there is the worry bringing obstacle because not carrying out correct installation to normal running.
In addition, for the casting mould conveyor line of factory all over the world and the combination of sand preparing machine, there is the diversified combinations such as automatic, semi-automatic, manual.In the past, coordinate this layout to make working procedure by oneself.And electric operation designer skilled as required, technical staff carry out the connection of signal in locality, program is made, therefore exist skilled electric operation designer, technical staff send costly etc. problem.
Therefore, in this technical field, expect the installation assisting system that easily can carry out the mold forming apparatus of the installation exercise of mold forming apparatus exactly.
The installation assisting system of the mold forming apparatus involved by a side of the present invention, the installation of installation assisting system to this mold forming apparatus of this mold forming apparatus is supported, the action of the control part that this mold forming apparatus is comprised by control panel makes electrical equipment, air pressure equipment and hydraulic test action carry out moulding from molding sand to casting mold, the feature of the installation assisting system of described mold forming apparatus is, the installation assisting system of described mold forming apparatus possesses: display part, this display part is arranged at this control panel, display word; Switching manipulation portion, this switching manipulation portion is input signal by the operation of installation exercise person; Erection sequence storage part, this erection sequence storage part is arranged at this control part, prestores the information for erection sequence when installing this mold forming apparatus to be shown in this display part with dialogic operation; And support control part is installed, this installation supports control part with reference to this erection sequence storage part, make the text importing of this erection sequence in this display part, and based on the switch input signal inputted from this switching manipulation portion, control according to the mode that erection sequence is shown successively with dialogic operation.
According to this installation assisting system, when mold forming apparatus being installed on factory etc., even there is no the installation exercise person of knack, also can while observe the erection sequence being shown in display part, while with dialogic operation console switch operating portion, confirm the execution of installation exercise, easily carry out the installation exercise of the pipe arrangement connection of mold forming apparatus, the connection of holding wire etc. simultaneously like clockwork.
In one embodiment, also alternative language dictionary data comprising multiple language of foreign language can be previously stored with at described control part.By such formation, when mold forming apparatus being arranged at the factory of foreign country, with the language of this state display erection sequence, installation can be carried out and supports.
In one embodiment, also can be configured to, the display with touch panel is set at described control panel as described display part, shown the button image of button together with erection sequence at this display, when open operation and this complete the corresponding site of this touch panel corresponding to button, the signal represented is inputted towards described control part, only when open operation whole complete button time, enter next step erection sequence picture display.
By such formation, installation exercise person can observe the erection sequence being shown in display part, while use touch panel to operate button etc., carries out installation exercise successively with dialogic operation, thus effectively carries out whole installation exercise of needing.
In one embodiment, also can be configured to, the Word message of the detailed description of erection sequence is stored at described erection sequence storage part, at the image of the support picture display details button of described display part, when this details button of open operation, show the word of the detailed description of this erection sequence at this display part.
By such formation, installation exercise person, can details button on open operation display when not knowing the order of installation exercise, and the detailed description of display erection sequence, observes this detailed description.
In one embodiment, also can be configured to, the Word message of the join dependency of the holding wire be connected with between described control panel and the line traffic control dish of pipeline side is stored at described erection sequence storage part, the use button can selecting to show and the image not using button is shown together with this Word message at the support picture of described display part, when this does not use button when open operation, the setting process the do not used setting along with this holding wire is stored in the storage part of described control part.
By such formation, the equipment manually action of such as pipeline side, when not needing the connection to the holding wire of line traffic control dish, correspondingly can change the setting of the control part of the process storing releasing interlocking signal etc. automatically.
In addition, the combination of casting mould conveyor line and sand preparing machine is varied, even if dispenser layout makes working procedure by oneself, the installation exercise person without knack also can simply and carry out installation exercise exactly, can cut down skilled electric operation designer, technical staff send expense.
In addition, the mold forming apparatus involved by other sides of the present invention possesses: above-mentioned installation assisting system; The upper drag box be made up of cope and drag box; The match plate can come in and gone out between drag box on this; Form the upper compacting parts of upper space design and lower space design by being positioned at the respective opening portion of the above-mentioned upper drag box of this match plate of clamping and pressing down real part part; And the sand hopper of sand filling is carried out to space design on this and this lower space design.
According to each side of the present invention and embodiment, when the installation of mold forming apparatus, easily can carry out the installation exercise of pipe arrangement connection, the connection of holding wire and the setting of control panel etc. like clockwork.
Accompanying drawing explanation
Fig. 1 is the front view of the slip flask molding device involved by an embodiment.
Fig. 2 is the side view of this slip flask molding device.
Fig. 3 is the formation block diagram of control panel.
Fig. 4 is the key diagram of the action for illustration of slip flask molding device, and is that the template shuttle illustrated in mold molding methods moves the figure entering operation done state.
Fig. 5 is the side view of the fluffing of moulding sand operation done state that slip flask molding device is shown.
Fig. 6 is the side view that compacting operation done state is shown.
Fig. 7 illustrates that template shuttle moves the side view exiting operation done state.
Fig. 8 is the side view that sandbox separation circuit done state is shown.
Fig. 9 is the connection layout that the splicing ear portion of control panel and the connection status of line traffic control portion and sand process control part are shown.
Figure 10 is the ladder diagram installing support program.
Figure 11 is the ladder diagram installing support program.
Figure 12 is the flow chart that the action that Installation Support Services is managed is shown.
Figure 13 is the key diagram installing the display frame supported.A () is the picture example of " beginning ".B () is the picture example of styling apparatus horizontal adjustment.C () is the picture example that pipe arrangement connects.
Figure 14 is the key diagram installing the display frame supported.A () is sand feeding hopper setting screen example.B () is the picture example that work wet goods is filled.
Figure 15 is the key diagram installing the display frame supported.A () is the picture example of the connection of holding wire.B () is the example expressly specifically of the connection about holding wire.C () is the operational example of the picture shown in (a).
Figure 16 is the key diagram installing the display frame supported.A () is an example of the picture of observing item, (b) is an example of the picture of observing item, and is the picture showing situation about all completing.
Detailed description of the invention
Below, for slip flask molding device, be described based on the embodiment of drawing to the installation assisting system of mold forming apparatus of the present invention.This installation assisting system is for supporting the installation of mold forming apparatus.In this installation, install except mold forming apparatus except new-type, also comprise the installation of the situation of the temporarily mounted mold forming apparatus of transfer.And then this installation assisting system also can be applied to situation about transforming pipeline, sand preparing machine or situation about changing as the peripheral equipment of mold forming apparatus.
First, as the slip flask molding device 1 of mold forming apparatus, as shown in Fig. 1 ~ Fig. 5, be configured to substantially to possess: making molds portion 2, this making molds portion 2 carries out moulding to the casting mold be made up of upper mold and lower mold; Drag box advance and retreat drive division 3, this drag box advance and retreat drive division 3 is for making drag box 33 enter making molds portion 2 or making to retreat from making molds portion 2 from drag box 33; Casting mold launched portion 4, the casting mold by making molds portion 2 moulding is released by this casting mold launched portion 4 towards the outside; And molding sand supply unit 5, this molding sand supply unit 5 pairs of making molds portions 2 supply molding sand.
As shown in Figure 1 to 4, slip flask molding device 1 possesses the gate framework 21 as basic framework.Gate framework 21 is by linking bottom base frame 22 and upper base framework 23 integratedly via the two pairs of pillars 27 being configured at corner during top view and form.
Compacting cylinder body 24 is installed on bottom base frame 22 upper face center portion in mode upward placed by sandbox.Lower squeeze board 26 is installed on via the upper end of lower compacting plate framework 25 front end that the piston rod 24a of compacting cylinder body 24 placed by sandbox.The main part of sandbox placement compacting cylinder body 24 inserts the inserting hole of the central authorities of the bottom being arranged at lower compacting plate framework 25.Corner rational height when the top view of bottom base frame 22 is at least (not shown at the sliding sleeve of more than 10mm.), to keep the level of lower compacting plate framework 25.
Four lower filling frame cylinder bodies 28 are installed on the bottom of lower compacting plate framework 25 with vertical state in the mode of surrounding sandbox and placing compacting cylinder body 24.The piston rod 28a of the upside of each lower filling frame cylinder body 28 is through the inserting hole of bottom being arranged at lower compacting plate framework 25, and lower filling frame 29 is installed on the front end of this piston rod 28a.
The inner surface of lower filling frame 29 is formed in the mode narrowed along with trend below, is formed as the structure that lower squeeze board 26 embeds with can keeping airtight conditions.The sidewall portion of lower filling frame 29 is provided with molding sand introducing port 29c.Alignment pin 29d is equipped with at the upper surface of lower filling frame 29.
Lower squeeze board (pressing down real part part) 26 is installed on via the upper end of lower compacting plate framework 25 front end that the piston rod 24a of compacting cylinder body 24 placed by sandbox.Lower filling frame cylinder body 28 is installed on the bottom of lower compacting plate framework 25.Lower filling frame 29 is installed on the front end of the piston rod 28a of the upside of lower filling frame cylinder body 28.
Therefore, when the piston rod 24a expanding-contracting action of compacting cylinder body 24 placed by sandbox, lower squeeze board 26, lower compacting plate framework 25, lower filling frame cylinder body 28 and lower filling frame 29 one-tenth are integrated and rise simultaneously or decline.In addition, during the piston rod 28a expanding-contracting action of the upside of filling frame cylinder body 28 instantly, lower filling frame 29 rises or declines.
Be fixedly installed squeeze board (upper compacting parts) 30 at the lower surface of upper base framework 23, upper squeeze board 30 is positioned at the top opposed locations of lower squeeze board 26.Be fixedly installed the cope cylinder body 31 be made up of cylinder in mode downward at upper base framework 23.In the front end of the piston rod 31a of cope cylinder body 31, cope 32 is installed.
The inner surface 32a of cope 32 becomes wide along with trend below, is formed as squeeze board 30 and embeds with can keeping airtight conditions.As shown in Figure 4, etc., the sidewall portion 32b of cope 32 is provided with molding sand introducing port 32c.
Be formed with space S in the centre position of upper squeeze board 30 and lower squeeze board 26, drag box 33 described later can enter this space S, and enters the drag box 33 after this space S and can be elevated in this space S.A pair running rail 34 that (so-called left and right directions is the left and right directions representing Fig. 1, below too) to left and right direction extends abreast is equipped in same level in the inner side of pillar 27.
Drag box advance and retreat drive division 3 is configured at left or right (being left in FIG) of pillar 27.The template shuttle that drag box advance and retreat drive division 3 possesses to configure towards the mode on the right side moves cylinder body 35, and master plate 36 is installed on level the front end that template shuttle moves the piston rod 35a of cylinder body 35.Master plate 36 is installed on the front end of piston rod 35a in the mode can left upward from the front end of piston rod 35a.
At the lower surface of master plate 36, drag box 33 is installed.The match plate 37 possessing model in upper and lower surface is installed on the upper surface of master plate 36.The corner of master plate 36 when top view possesses the roller arm 36a of vertical state respectively.Band edge roller 36b, 36c is equipped respectively in the upper end of each roller arm 36a and lower end.
When the piston rod 35a that template shuttle moves cylinder body 35 is in fallback state, four band edge roller 36c on the downside of this are rotatably placed in the pair of guide rails 38 that extends abreast to left and right direction in same level, when above-mentioned piston rod 35a is in forward travel state, four band edge roller 36c on the downside of this leave from pair of guide rails 38, and towards the medial movement of pillar 27.
For four band edge roller 36b of upside, when the piston rod 35a that template shuttle moves cylinder body 35 is in fallback state, only two band edge roller 36b on right side are placed on the left part of a pair running rail 34 extended from pillar 27, when above-mentioned piston rod 35a is in forward travel state, two band edge roller 36b in left side are also placed on a pair running rail 34.
As shown in Figure 1, casting mold launched portion 4 is configured at the left of pillar 27.Casting mold launched portion 4 possesses releases cylinder body 39 with the casting mold configured towards the mode on the right side.The front end releasing the piston rod 39a of cylinder body 39 at casting mold is linked with head board 40.
Molding sand supply unit 5 is disposed in upper base framework 23 side.Molding sand supply unit 5 is configured to be possessed: molding sand supply port 41; That carries out opening and closing to molding sand supply port 41 puts sand gate 42; And be configured in the fluffing of moulding sand case (aeration tank) 43 of the below of putting sand gate 42.Fluffing of moulding sand case 43 is the filter elements being provided with the air squit hole with the ejection of multiple air at inner surface, can with the pressure of about 0.05 ~ 0.18Mpa ejection air while carry out the sand hopper of sand filling.As shown in Figure 4, etc., the front end of fluffing of moulding sand case 43 is branched off into two strand towards above-below direction and forms sand entrance hole 43a.
As shown in Figure 3, to the control panel 6 that the action of slip flask molding device 1 controls, the control part 10 that will be made up of PLC (programmable controller), as main portion, arranges the display (display part) 14 of band touch panel 15 in framework front.Control part 10 is provided with the storage part 19 to the flash memories that the control program data of the routine data comprising the installation support prestored etc. store etc., based on these routine datas, perform the control treatment comprising the styling apparatus installing the display and control of supporting.Therefore, at control part 10 except being connected with the display 14 of band touch panel 15, the power circuit 11 of power supply, the relay circuit 12 etc. as imput output circuit of supply assigned voltage is also connected with.Above-mentioned erection sequence storage part is made up of the storage part 19 of control part 10, and above-mentioned installation is supported control part and is made up of control part 10.The AC-input voltage of power circuit 11 is set to and can inputs such as 100V ~ 240V, to tackle the various supply voltages etc. of foreign country.
The holding wire of the various electrical equipments etc. to the magnetic valve controlled air pressure equipment, hydraulic test etc. is connected with in the splicing ear portion 13 be connected with relay circuit 12, in addition, between the line traffic control portion 8 of pipeline side described later and the sand process control part 9 of supply molding sand, also holding wire is connected with.That is, export (generation) casting mold from the control part 10 of slip flask molding device 1 towards line traffic control portion 8 and release settling signal, moulding machine non-interference signal, therefore, as shown in Figure 3, relay contact circuit is connected from splicing ear portion 13 with line traffic control portion 8.In addition, export (generation) from line traffic control portion 8 to control panel 6 and can release casting mold signal, line non-interference signal, holding wire is for this reason connected between splicing ear portion 13 and line traffic control portion 8.
And then export sand metering signal from the control panel 6 of slip flask molding device towards sand process control part 9, therefore, relay contact circuit is connected from splicing ear portion 13 with sand process control part 9.
And then control panel 6 is provided with the input circuit 18 in the detection signal input control portion 10 of the sensor class of pressure sensor, temperature sensor etc. for slip flask molding device being used, and this input circuit 18 is connected with control part 10.
Display 14 is made up of the LCD (liquid crystal display of band backlight) with such as touch panel, is connected with between control part 10 showing the display controller 16 controlled.In addition, the input signal (switch input signal) that the touch panel 15 in order to the display surface by being assemblied in display 14 produces because of contact inputs towards control part 10, and touch panel controller 17 connects between touch panel 15 and control part 10.In order to go back the multiple foreign language of text importing at display 14 except display Japanese, the storage part of the flash memories in display etc. stores the language data (language dictionary data) of each language, and installation exercise person can select the word language shown at display 14.In addition, also this language data can be stored in the storage part 19 that can refer to.In addition, except display 14, LCD, can also use EL display etc., the touch panel 15 as input operation part (switching manipulation portion) also can use other key switch etc.
Store pre-made control program data at the control part 10 be made up of PLC, these control program data be action, i.e. the template shuttle for performing aftermentioned such slip flask molding device 1 successively move enter operation, operation placed by sandbox, fluffing of moulding sand operation, compacting operation, play die process, template shuttle and move and exit the control program data that operation, matched moulds operation, drawing operation, sandbox separation circuit and casting mold release a series of operation of operation.In addition, the routine data for the installation assisting system of an embodiment described later is pre-stored within this control part 10.
In addition, for the control panel of slip flask molding device 1, except the control panel 6 of Fig. 1, also exist and be provided with multiple situations, in this case, for the control part, display etc. of installing assisting system, as long as the control panel controlled the action of slip flask molding device 1, control panel beyond the control panel 6 that can be arranged at Fig. 1, also can be assigned to multiple control panel by multiple function above-mentioned and described later and form.
The control part 10 be made up of PLC, use ladder diagram is made the routine data for installing support, and write-in program data.Use the program for installing support that ladder diagram is made, as shown in Figure 10, first, in the stage 1, start stored picture in the mode showing the Zhi Yuanyong initial picture of " beginnings " at display 14 when the power supply of control panel 6 drops into and show K1, not show the mode of this Zhi Yuanyong initial picture after installation terminates, installation bank bit M8b is set in the stage 1.
And then, in the stage 2, when styling apparatus horizontal adjustment and fixedly complete, represent this situation " completing button " be unlocked operation time, completing M1 to store the 1st operation, horizontal adjustment being set and completing bank bit M11 and fixedly complete bank bit M12.In the stage 3, when the connection of pressure air pipe arrangement complete and represent this situation " completing button " be unlocked operation time, completing to store the 2nd operation, arranging that main pipe arrangement completes bank bit M21, holding groove pipe arrangement completes bank bit M22, fluffing of moulding sand case pipe arrangement completes bank bit M23 and air dryer is provided with bank bit M24.
In the stage 4, with when being provided with of sand feeding hopper, the centering of sand supply port adjust and has represented that this situation " completing button " is unlocked and to have stored the mode that the 4th operation complete M3 when operating and give sequencing.And then, in the stage 5, when the filling of oil of finishing the work, releasing agent, lubricating grease, complete industry oil wiping and represent this situation " completing button " be unlocked operation time, completing M4 to store the 4th operation, arranging that working oil completes bank bit M41, releasing agent completes bank bit M42, lubricating grease completes bank bit M43, industry oil wiping completes bank bit 44.In addition, in the display action along with the stage 2 and even 5, show at display 14 and confirm each picture installing operation, only when " completing button " of being shown in this picture is all unlocked operation, enter next stage (next picture).
And then, in the stage 6, when releasing settling signal wiring to casting mold, the wiring of styling apparatus non-interference signal, the decision can releasing the wiring of casting mold signal, the signal wiring of line non-interference and the wiring of sand metering signal relevant " use " or " not using " and " completing button " be when being unlocked and operating, and the mode completing M5 to store the 5th operation gives sequencing.Specifically, first, carry out casting mold release settling signal wiring and select " uses " and " completing button " is unlocked operation, or casting mold release settling signal wiring ought not be carried out and select " not using " and " completing button " is unlocked operation, complete 5-1 thus.In addition, herein, select " use " to mean to press " completing button " under the state shown in Figure 15 (a), select " not using " to mean under the state shown in Figure 15 (a), being shown as the button of " use " by pressing and showing " not using " such shown in Figure 15 (c), press under the state shown in Figure 15 (c) " completing button ".In addition, also can be configured to show simultaneously " use button " and " not using button " both sides and by pressing either party to select.Then, carry out the signal wiring of styling apparatus non-interference and the operation and " completing button " is unlocked of selecting " use ", or selecting when not carrying out the signal wiring of styling apparatus non-interference " not using " and " completing button " to be unlocked operation, completing 5-2 thus.Then, in the same manner as the styling apparatus non-interference signal wiring that the casting mold of " 5-1 " releases settling signal wiring, " 5-2 ", for the sand metering signal wiring of the casting mold the released signal wiring of " 5-3 ", the line non-interference signal wiring of " 5-4 " and " 5-5 ", also the selection carrying out wiring and use respectively or the selection do not used, and the open operation of " completing button ", now, as mentioned above, program is provided with for store M 5 in the stage 6.
And then, in the action along with the stage 6, by " use button " " not using button " together with " completing button ", display 14 is shown in accordingly with each signal wiring, when " not using button " " be unlocked operation and input not the using of specific signal wiring; to skip over for this signal relief interlocking the mode engaging signal, sequencing as shown in the stage 7 of Figure 11.Thus, when existence does not use the input operation of line non-interference signal, what set storage line non-interference signal does not use M6.
Namely, in the stage 7, program changes into setting and does not use the line non-interference of line non-interference signal not use bank bit M60 and complete the b contact of bank bit M61 as the line non-interference completed, with line non-interference do not use bank bit M60 to arrange side by side a contact that line non-interference completes bank bit M61, further, the b contact completing bank bit M61 with line non-interference arranges the bank bit M6a that line non-interference does not use M6 side by side.
Thus, such as in the structure manually making the action of pipeline side, when not using line non-interference signal, line non-interference does not use bank bit M60 to open, now line non-interference completes bank bit M61 and closes, storage line non-interference signal does not use M6, together with the unlatching that line non-interference completes bank bit M61, does not use the bank bit M6a of M6 to become self-sustaining by line non-interference.
And then, in the stage 8, program changes into the bank bit M6a that the contact X2 being provided with the decline end of placing compacting cylinder body 24 at sandbox and opening, the contact X3, contact (non-interference contact) X4 and 7 opened when accepting the non-interference signal of pipeline side and this non-interference contact X4 that open at the decline end of lower filling frame cylinder body 28 line non-interference signal arranged side by side does not use M6.Thus, when not using line non-interference signal, in the stage 7, program changes into line non-interference signal and does not use M6 to be stored maintenance, irrelevant with the action of the non-interference contact X4 of pipeline side, online non-interference signal do not use the position M6a of M6 to open, and sandbox is placed compacting cylinder body 24 and arrived the end that declines, when lower filling frame cylinder body 28 arrives and declines end, the interlocking that casting mold is released is removed M7 and is set up.When use can release casting mold signal, under in automatic running, the state that M7 sets up removed by (usually in running) this interlocking, when releasing from line side joint by performing casting mold when can release casting mold signal.In addition, when do not use can release casting mold signal, in automatic running, this interlocking is removed moment that M7 sets up and is performed casting mold and release.In addition, in the stage 8, an example of the action that the setting as Figure 15 described later stores uses 5-2 to illustrate, but for Figure 15 5-1,5-3,5-4,5-5 also by choice for use, do not use and carry out same setting and store.
And then, in the stage 9, program changes into and arranges above-mentioned 1st operation and complete each bank bit M1a ~ M5a that M1 ~ 5th operation completes M5, and then, the b contact of the bank bit M90 stored when being eliminated is set, when bank bit M1a ~ M5a all opens and bank bit M90 closes, store installation M8, and make this storage self-sustaining by with the bank bit M8a that bank bit M1a ~ M5a is connected side by side.When bank bit M90 opens, the storage of above-mentioned setting is eliminated.This bank bit M90 such as shows as " reset button " at the picture of Figure 13 etc., uses when the setting of device is turned back to original state, the transformation of online side, opens when setting up.
Then, the action of the slip flask molding device of said structure is briefly described.Slip flask molding device is moved by the control of control panel 6, with carry out according to following order template shuttle move enter operation, operation placed by sandbox, fluffing of moulding sand operation, compacting operation, play die process, template shuttle and move and exit a series of operation that operation, matched moulds operation, drawing operation, sandbox separation circuit and casting mold release operation.
(1) when starting (Fig. 1)
In making molds portion 2, the piston rod 24a that compacting cylinder body 24 placed by sandbox is positioned at retrogressing end, and lower squeeze board 26 is positioned at the end that declines.In addition, the piston rod 28a of the upside of lower filling frame cylinder body 28 is positioned at and retreats end, and lower filling frame 29 is positioned at the end that declines.In addition, the piston rod 31a of cope cylinder body 31 is positioned at front inlet side, and cope 32 is positioned at the end that declines.
In drag box advance and retreat drive division 3, the piston rod 35a that template shuttle moves cylinder body 35 is positioned at retrogressing end, and master plate 36, drag box 33 and match plate 37 lay respectively at and retreat end.In casting mold launched portion 4, the piston rod 39a that casting mold releases cylinder body 39 is positioned at retrogressing end, and head board 40 is positioned at and retreats end.In molding sand supply unit 5, in fluffing of moulding sand case 43, be filled with molding sand 51 (Fig. 5).
(2) template shuttle is dynamic enters operation (Fig. 2, Fig. 7)
The piston rod 35a making template shuttle move cylinder body 35 advances.By the advance of this piston rod 35a, master plate 36 advances, two the band edge roller 36b being positioned at left side in four band edge roller 36b of upside are placed on a pair running rail 34 and four of downside band edge roller 36c leave from pair of guide rails 38, when piston rod 35a advances to front inlet side, master plate 36, drag box 33 and match plate 37 are placed on the assigned position of the inner side of the pillar 27 in making molds portion 2.
(3) operation (Fig. 8) placed by sandbox
Before making sandbox place the piston rod 24a of compacting cylinder body 24 and then make lower squeeze board 26 increase, and before making lower filling frame cylinder body 28 and then make lower filling frame 29 increase, the alignment pin 29d of lower filling frame 29 is made to insert the locating hole of drag box 33 (not shown.), lower filling frame 29 is overlapped with the lower surface of drag box 33, utilizes lower squeeze board 26, lower filling frame 29, drag box 33 and match plate 37 to form airtight lower mold space (lower space design).Herein, lower squeeze board 26 and lower compacting plate framework 25 are one, and therefore, when making sandbox placement compacting cylinder body 24 be elevated, lower compacting plate framework 25 is also elevated together with lower squeeze board 26.
Then, above-mentioned parts are made to increase integratedly, alignment pin 29d is made to insert the lower surface of cope 32, drag box 33 is overlapped with the lower surface of cope 32 via match plate 37 and master plate 36, and in utilization, squeeze board 30, cope 32 and match plate 37 form airtight upper mold space (upper space design).
Herein, when forming upper mold space, the piston rod 24a that compacting cylinder body 24 placed by sandbox not yet arrives front inlet side (rising end).When forming upper mold space, the position consistency of the position of the molding sand introducing port 29c of lower filling frame 29 and the sand entrance hole 43a of fluffing of moulding sand case 43.
In addition, Fig. 8 illustrates that molding sand 51 is filled in the state in upper mold space and lower mold space, but sandbox placement operation fills the state before molding sand 51.
(4) fluffing of moulding sand operation
In molding sand supply unit 5, close and put sand gate 42 (Fig. 2), supply compressed air towards fluffing of moulding sand case 43.Molding sand 51 in fluffing of moulding sand case 43 is by compressed-air actuated air pressure, lower mold space is imported via the sand entrance hole 43a of downside and the molding sand introducing port 29c of lower filling frame 29, further, the sand entrance hole 43a of upside and the molding sand introducing port 32c of cope 32 imports upper mold space.In this fluffing of moulding sand operation, only compressed air is (not shown from the steam vent in the sidewall portion being arranged at cope 32 and drag box 33.) discharge towards the outside.
(5) compacting operation (Fig. 6)
The piston rod 24a making sandbox place compacting cylinder body 24 is advanced further, and in utilization, squeeze board 30 and lower squeeze board 26 clamp the molding sand 52 in upper mold space and the molding sand 53 in lower mold space and by this molding sand 53 compacting.In this compacting operation, along with the rising of lower squeeze board 26, lower filling frame 29, drag box 33, match plate 37 and cope 32 rise.By this compacting operation S4, form upper mold 54 and lower mold 55.
(6) molding (withdrawing pattern) operation
The piston rod 24a making sandbox place compacting cylinder body 24 retreats, and lower squeeze board 26 is declined.Along with the decline of lower squeeze board 26, drag box 33, match plate 37, master plate 36, lower filling frame 29 also decline.In decline midway, four band edge roller 36b of the upside of master plate 36 are placed on a pair running rail 34, and the decline of master plate 36, drag box 33 and match plate 37 stops, and lower squeeze board 26 and lower filling frame 29 continue to decline.
(7) template shuttle is dynamic exits operation
Rising in die process, when four band edge roller 26b of the upside of master plate 36 are placed on a pair running rail 34, the state that the front end that master plate 36 becomes the piston rod 35a moving cylinder body 35 with template shuttle links.
Moving at template shuttle exits in operation, and the piston rod 35a making template shuttle move cylinder body 35 retreats to retreating end.By the retrogressing of piston rod 35a, four band edge roller 36b of the downside of master plate 36 are placed in pair of guide rails 38, and, two the band edge roller 36b being positioned at left side in four band edge roller 36b of the upside of master plate 36 isolate from a pair running rail 34, and master plate 36, drag box 33 and match plate 37 turn back to and retreat end (original position).
Exit after operation terminates at this pattern shuttle, core can be put into the inner side of pillar 27, lower core operation can be carried out as required.
(8) matched moulds operation
Before making sandbox place the piston rod 24a of compacting cylinder body 24 and then make lower squeeze board 26 increase, lower mold 55 is contacted with the lower surface of upper mold 54.The advance output that compacting cylinder body 24 placed by sandbox is now set to that advance when being less than compacting operation exports and can not damage upper mold 54 and lower mold 55 by pressure.
(9) drawing operation
The piston rod 31a of cope cylinder body 31 is retreated, makes cope 32 increase.By the rising of cope 32, upper mold 54 is from cope 32 drawing.After drawing, the piston rod 31a of cope cylinder body 31 is advanced, make cope 32 be back to the end (original position) that declines.
(10) sandbox separation circuit
The piston rod 24a making sandbox place compacting cylinder body 24 retreats, and makes lower squeeze board 26 be back to the end (original position) that declines.In addition, the piston rod 28a of the upside of lower filling frame cylinder body 28 is retreated, make lower filling frame 29 be back to the end (original position) that declines.
(11) casting mold releases operation
Make casting mold release cylinder body 39 piston rod 39a before so that head board 40 is advanced, the casting mold (upper mold 54 and lower mold 55) on lower squeeze board 26 is sent to pipeline.
(12) about sand supply
About sand supply, consider two following methods.First method is the method that empty situation carries out detecting, and separates the method for carrying out with a series of operation of above-mentioned (1) ~ (11).This first method is not the sand supply at every turn all carried out to fluffing of moulding sand case, but carries out the method for sand supply when the sand that the not shown sensor of party detects in fluffing of moulding sand case 43 is less than ormal weight.Second method is the method detected the situation of full amount, and links with a series of operation of above-mentioned (1) ~ (11) and each method of all carrying out the sand supply to fluffing of moulding sand case.Second method detects that sand in fluffing of moulding sand case 43 is more than the method for carrying out sand supply ormal weight to not shown sensor.In order to reduction means is overall, when tankage is 1.3 times ~ about 3.0 times of the sand amount that a moulding uses, the special validation of the second method.Herein, the situation of carrying out the second method is illustrated.When sand supply, the line traffic control portion 8 of the sand metering signal of the detection based on not shown sensor towards pipeline side sends by control panel 6, requires that sand supplements to line side.Such as when after fluffing of moulding sand operation such as play die process time send sand metering signal.To not shown sensor detects the threshold value exceeding and represent close to full amount, control panel 6 continues to send sand metering signal.Online side and this signal supply sand towards fluffing of moulding sand case 43 accordingly.In addition, also send this sand metering signal when initial start device, the sand carried out to fluffing of moulding sand case 43 supplies.
Then, action slip flask molding device 1 being arranged the installation assisting system that (also comprising the setting moved when establishing) uses when factory etc. is described.As shown in the flow chart of Figure 12, slip flask molding device 1 is arranged at the position of regulation, in step 100, drops into the power supply of the control panel 6 of slip flask molding device 1.Thus, as shown in Figure 13 (a), show the picture of " beginning " at display 14.Installation exercise person sets the language (step 110) of the word shown on this screen.
This installation assisting system comprises multiple foreign language, can select shown language, and therefore, when slip flask molding device 1 is exported to foreign country, local installation exercise person can be set to local language, and becoming can the state of easy understand.In addition, setting input operation is carried out by the touch panel 15 on operating display frame.Then, for the inquiry of " whether pored over install safety notice " being shown in this picture, via " being button " of the display of touch panel 15 open operation picture, and then press picture display " next button " time, as Figure 13 (b), show the picture of next styling apparatus horizontal adjustment.According to this display, installation exercise person carries out the horizontal adjustment (step 120) of slip flask molding device 1.Carrying out this horizontal adjustment by rotating the adjustment bolt being based in the bottom of the pedestal of slip flask molding device 1, under level, locking set bolt.
In the picture of styling apparatus horizontal adjustment, as shown in Figure 13 (b), styling apparatus horizontal adjustment shows together with " details button " " completing button " with the fixing project of styling apparatus.When open operation " details button ", picture shows the fixing plaintext (detailed description) specifically about styling apparatus horizontal adjustment and styling apparatus.Herein, open operation is in the touch panel of the display image corresponding with completing button etc., and installation exercise person selects the operation of corresponding site.Then, installation exercise person terminates the fixed operation of this styling apparatus horizontal adjustment and styling apparatus, " completing button " shown by open operation, opens " next button " " time, the picture that the next pipe arrangement of display connects as Suo Shi Figure 13 (c).
In the picture that this pipe arrangement connects, air-main pipe arrangement connection, from styling apparatus towards the connection of the pipe arrangement of holding groove, from holding groove towards the connection of the pipe arrangement of fluffing of moulding sand case, show together with " details button " " completing button " towards projects of the connection of the pipe arrangement of air dryer.According to this display, installation exercise person carry out the pipe arrangement of pressure air pipe arrangement in factory and styling apparatus connection, from styling apparatus towards the connection of the pipe arrangement of holding groove, from holding groove towards the connection (step 130) of the pipe arrangement of fluffing of moulding sand case.
Now, when connection " the details button " of open operation air-pipe arrangement, show the plaintext specifically of the pipe arrangement connection about these.Then, the pipe arrangement that installation exercise person terminates these connects operation, " completing button " that open operation is whole, when opening " next button ", as Figure 14 (a), shows next sand feeding hopper setting screen at display 14.
In the picture that sand feeding hopper is arranged, the project that sand feeding hopper is arranged, sand feeding hopper show together with " details button " " completing button " with the project that the centering of styling apparatus adjusts.According to this display, sand feeding hopper (omitting diagram) is arranged at the top of molding sand supply port 41 by installation exercise person, carries out centering adjustment (step 140) of this sand feeding hopper and styling apparatus.Now, when installation exercise person open operation " details button ", display 14 show about the setting of sand feeding hopper and centering specifically expressly.Then, installation exercise person terminates setting and the centering operation of these sand feeding hopper, and " completing button " of the both sides of open operation setting and centering, when " next button " opens, as Figure 14 (b), the picture that display next work wet goods is filled.
In the picture that work wet goods is filled, the project of the project of the filling of working oil, the project of the filling of releasing agent, the project of the injection of lubricating grease and the wiping of industry oil shows together with " details button " " completing button ".According to this display, installation exercise person fills working oil to oil groove, releasing agent is filled to releasing agent groove, lubricating grease (step 150) is injected to fat position to lubricating grease, and then, when carrying, in order to antirust and wipe the industry oil (step 160) being coated on apparatus surface away.Now, when open operation " details button ", show about the filling of working oil, the filling of releasing agent, the injection of lubricating grease or industry oil wiping specifically expressly.
Then, installation exercise person terminates the wiping operation of the filling of these working oil, the filling of releasing agent, the injection of lubricating grease and industry oil, " completing button " that open operation is whole, when opening " next button ", as Figure 15 (a), the picture of the connection of display next signal line.
In the picture of the connection of holding wire, for sending from the control panel 6 of styling apparatus to the line traffic control portion 8 of pipeline the project (5-1) that casting mold releases the connection of the holding wire of settling signal, for sending the project (5-2) of the connection of the holding wire of styling apparatus non-interference signal to the line traffic control portion 8 of pipeline from the control panel 6 of styling apparatus, for sending from the line traffic control portion 8 of pipeline to the control panel 6 of styling apparatus the project (5-3) can releasing the connection of the holding wire of casting mold signal, the project (5-4) of the connection of the holding wire of line side non-interference signal is sent for the control panel 6 from the line traffic control portion 8 of pipeline to styling apparatus, and for the project (5-5) of connection from the control panel 6 of styling apparatus to the control panel of sand preparing machine that send the holding wire of sand metering signal from, show together with " details button " " use/unuse button " " completing button " respectively.
Herein, such as release at casting mold in the project (5-1) of holding wire of settling signal, when open operation " details button ", as shown in Figure 15 (b), show the plaintext specifically releasing the connection of the holding wire of settling signal about casting mold.In addition, manually make the pipeline action of the destination of release casting mold, when not using styling apparatus non-interference signal and this holding wire, as Figure 15 (c), " the use button " of open operation project (5-2) and make this project become the setting of " not using ".
Now, in the control part 10 of control panel 6, setting is stored as the interlocking of Interior Solutions except styling apparatus non-interference signal.In addition, manually make the pipeline of the destination of release casting mold manual, when not using line side non-interference signal and this holding wire, as Figure 15 (c), " the use button " of open operation project (5-4) and make this project become the setting of " not using ".Now, in the control part 10 of control panel 6, setting is stored as the interlocking of Interior Solutions except line side non-interference signal.
Namely, in the project of installation exercise person on the picture shown in Figure 15 (c) (5-1), when using the holding wire being used for sending casting mold release settling signal to the line traffic control portion 8 of pipeline, as shown in Figure 9, carry out the operation be connected to by the holding wire T1 being connected in series relay tip between splicing ear portion 13 and line traffic control portion 8, keeping " use " of project (5-1), state is constant and open operation " completes button ".Now, control part 10 enters step 180 from the step 170 of Figure 12, is set to and makes casting mold release settling signal validation.On the other hand, when the casting mold not using the line traffic control portion 8 from control part 10 to pipeline to export releases settling signal, " the use button " of installation exercise person open operation project (5-1) and this project is changed over " not using ", then open operation " completes button ".Thus, directly advance from step 170 to step 190.
Then, installation exercise person uses and is used for sending the holding wire of moulding machine non-interference signal to the line traffic control portion 8 of pipeline in project (5-2), as shown in Figure 9, carry out the operation be connected to by the holding wire T2 being connected in series relay tip between splicing ear portion 13 and line traffic control portion 8, keeping " use " of project (5-2), state is constant and open operation " completes button ".Now, control part 10 advances from the step 190 of Figure 12 to step 195, is set to and makes moulding machine non-interference signal validation.On the other hand, such as at pipeline manually and in the structure of action, when not needing the connection of this holding wire, " the use button " of installation exercise person open operation project (5-2) and change over " not using ", then open operation " completes button ".Now, advance from the step 190 of Figure 12 to step 200.
Then, installation exercise person uses for from the line traffic control portion 8 of pipeline to control part 10, transmission can release the holding wire of casting mold signal in project (5-3), as shown in Figure 9, the holding wire T3 carrying out relay tip to be connected in series in side, line traffic control portion 8 is connected to the operation between splicing ear portion 13 and line traffic control portion 8, keeps that " use " of project (5-3) is constant and open operation " completes button ".Now, control part 10 advances from the step 200 of Figure 12 to step 210, is set to and makes to release casting mold signal validation.On the other hand, installation exercise person, such as at pipeline manually and in the structure of action, when not needing the connection of the holding wire can releasing casting mold signal, " the use button " of open operation project (5-3) and change over " not using ", then open operation " completes button ".Now, advance from the step 200 of Figure 12 to step 220.
Then, installation exercise person, when using the holding wire being used for sending line non-interference signal from the line traffic control portion 8 of pipeline to control part 10 in project (5-4), as shown in Figure 9, the holding wire T4 carrying out relay tip to be connected in series in side, line traffic control portion 8 is connected to the operation between splicing ear portion 13 and line traffic control portion 8, keeps " use " of project (5-4) state is constant and open operation " completes button ".
Now, control part 10 advances from the step 220 of Figure 12 to step 230, is set to and makes line non-interference signal validation.On the other hand, such as at pipeline manually and in the structure of action, when not needing the connection of the holding wire of line non-interference signal, " the use button " of installation exercise person open operation project (5-4) and change over " not using ", then open operation " completes button ".Now, advance from the step 220 of Figure 12 to step 240.
Then, in project (5-5), when using the sand process control part 9 be used for from control part 10 to sand treatment facility to send the holding wire of sand metering signal, as shown in Figure 9, installation exercise person carries out the operation be connected to by the holding wire T5 being connected in series relay tip between splicing ear portion 13 and sand process control part 9, and " use " of maintenance project (5-5) is constant and open operation " completes button ".
Now, control part 10 advances from the step 240 of Figure 12 to step 250, is set to and makes sand metering signal validation.On the other hand, when the connection of holding wire not needing sand metering signal, " the use button " of installation exercise person open operation project (5-5) and change over " not using ", then open operation " completes button ".Then, " completing button " on the picture that the distribution of Figure 15 connects all is unlocked operation, " next button " be unlocked operation when, show the such picture of observing item of Figure 16 (a) at display 14.
Then, installation exercise person pore over shown observe item after, open operation " being button ", and then, for the inquiry of model of shape of use being whether technical manual according to project (6-2), when open operation " being button ", light display 6 " completing ".In this condition, as shown in Figure 16 (b), when installation exercise person open operation " all completes button ", advance from the step 260 of Figure 12 to step 270, complete the installation of styling apparatus.
When carrying out the installation of slip flask molding device like this, showing at display 14 and Zhi Yuanyong picture is installed.The installation exercise project needed is shown in picture successively together with " completing button ".Installation exercise person reads these events in operation and carries out operation, when open operation " completes button ", shows next events in operation.When completing whole installation exercises, terminating this installation and supporting picture.When carrying out the installation of slip flask molding device in the factory of the foreign country of not installing practician, even the common operator of locality, the setting that installation exercise project carries out styling apparatus like clockwork also can be read.
In addition, for the connection of the connection of the holding wire between above-mentioned control part 10 and line traffic control portion 8, the holding wire between control part 10 and sand process control part 9, installation exercise person can carry out selection setting by the button of " use/unuse " on open operation picture.Such as in the manually action of pipeline side, when line traffic control dish, as long as installation exercise person carries out operating in the mode of the holding wire not using the holding wire of moulding machine non-interference signal and line non-interference signal.In control part 10, to remove the interlocking of moulding machine non-interference signal and line non-interference signal and to carry out the mode of the action of styling apparatus, change setting simply.
Possesses the installation assisting system of the mold forming apparatus 1 of above installation assisting system like that, display erection sequence and the Word message relevant to the connection of various holding wire etc., show details button, use button/do not use button and complete the button image of button simultaneously, by selecting the use/unuse of various holding wire, installation exercise can be carried out with dialogic operation.Therefore, it is possible to easily carry out installation exercise like clockwork.
In addition, in mold forming apparatus 1, possess the casting mold launched portion 4 that the casting mold after by moulding is released towards pipeline, control part 10 plays function as the casting mold the released signal receiving portion accepting the casting mold the released signal (" 5-3 " of Figure 15) sent from the control part of pipeline.This mold forming apparatus 1 utilizes installation assisting system to select the use/unuse can releasing casting mold signal.Assisting system is installed, when choice for use, as casting mold launched portion 4 can drive condition, will comprise the setting of the acceptance of the casting mold the released signal can releasing casting mold signal receiving portion, setting is stored in the storage part 19 of control part 10.On the other hand, install assisting system, when selecting not use, will can get rid of the setting that this can release the acceptance of casting mold signal by drive condition as casting mold launched portion 4, setting is stored in the storage part 19 of control part 10.Mold forming apparatus 1, by such feature structure, the setting operation of complexity when easily can carry out the installation required for device of the operation because being the feature of carrying out casting mold release, and need not as in the past, need installation guide person and can carry out exactly.And then mold forming apparatus 1 is set to and can carries out casting mold release in the suitable moment.
In addition, in mold forming apparatus 1, control part 10 releases the casting mold release settling signal efferent performance function of settling signal (" 5-1 " of Figure 15) as sending casting mold to the control part of pipeline.This mold forming apparatus 1 utilizes installs the use/unuse that assisting system selects casting mold release settling signal.Install assisting system, when choice for use, export releasing settling signal efferent when the casting mold projecting motion of casting mold launched portion 4 completes from this casting mold the setting that this casting mold releases settling signal, setting is stored in the storage part 19 of control part 10.On the other hand, assisting system is installed, when selecting not use, release from this casting mold the setting that settling signal efferent exports this casting mold release settling signal when the casting mold projecting motion of this casting mold launched portion 4 completes by getting rid of, setting is stored in the storage part 19 of control part 10.Mold forming apparatus 1 is by such feature structure, the setting operation of complexity when easily can carry out the installation required for device of the operation because being the feature of carrying out casting mold release, and need not as in the past, need installation guide person and can carry out exactly.And then mold forming apparatus 1 suitably improves the efficiency of Whole Equipment towards the transmission of pipeline side by having been released by casting mold.
In addition, in mold forming apparatus 1, control part 10 plays function as the line non-interference signal receiving portion of the line non-interference signal (" 5-4 " of Figure 15) that the expression mold forming apparatus accepting to send from the control part of pipeline does not disturb with pipeline.This mold forming apparatus 1 utilizes installs the use/unuse that assisting system selects line non-interference signal.Assisting system is installed, when choice for use, as casting mold launched portion 4 can drive condition, will comprise the setting of the acceptance of this line non-interference signal of line non-interference signal receiving portion, setting is stored in the storage part 19 of control part 10.On the other hand, install assisting system, when selecting this not use, will get rid of the setting of the acceptance of this line non-interference signal as the driven bar of casting mold launched portion 4, setting is stored in the storage part 19 of control part 10.Mold forming apparatus 1 is by such feature structure, carry out casting mold release feature operation device in, can easily carry out setting prevent from disturbing with line in this operation and installation required necessary when producing the interlocking of unfavorable condition time the setting operation of complexity, and need not as in the past, need installation guide person and can carry out exactly.Therefore, mold forming apparatus 1 can carry out making equipment safety operate and realize the setting of suitable moulding action simply.
In addition, mold forming apparatus 1 possesses: drive the sandbox of lower squeeze board 26 to place compacting cylinder body 24; Drive the lower filling frame cylinder body 28 of lower filling frame 29; The cylinder body decline end signal efferent of the decline end output signal of compacting cylinder body 24 is placed at sandbox; And at the lower filling frame decline end signal efferent that the decline end of lower filling frame cylinder body 28 outputs signal.When selecting to release the use of the one side or both sides of casting mold signal and line non-interference signal, as the drivable AND drive condition of casting mold launched portion 4, increasing setting and storing this cylinder body decline end signal and this lower filling frame decline end signal.On the other hand, when selecting to release not the using and selecting not the using of line non-interference signal of casting mold signal, what only setting stored that this cylinder body decline end signal and this lower filling frame decline end signal be used as this casting mold ejecting mechanism can drive condition.Mold forming apparatus 1, by such feature structure, does not need complicated setting operation and realizes suitable and carry out casting mold release under the state of safety.
In addition, mold forming apparatus 1 possesses: the sand hopper (fluffing of moulding sand case 43) carrying out sand filling to space design; To the not shown sand quantity detection sensor that the sand amount in this sand hopper detects; And opening and closing carried out to the sand supply mouth of this sand hopper put sand gate 42, as sending the control part of sand preparing machine, control part 10 represents that the sand metering signal efferent being in the sand metering signal (" 5-5 " of Figure 15) of the state of the sand supply needing sand hopper plays function.This mold forming apparatus 1 utilizes installs the use/unuse that assisting system selects sand metering signal.Assisting system is installed, when choice for use, to export the setting of this sand metering signal from this sand metering signal efferent when putting sand gate 42 and be in open mode and utilizing sand quantity detection sensor to detect to need sand supply, setting is stored in the storage part 19 of control part 10.On the other hand, mold forming apparatus 1, when selecting this not use, will get rid of the setting exporting this sand metering signal from this sand metering signal efferent, setting is stored in the storage part 19 of control part 10.Mold forming apparatus 1, by such feature structure, easily can carry out the setting operation because being the complexity needed when installing to the device of the sand supply of sand hopper is necessary, and need not as in the past, need installation guide person and can carry out exactly.And then mold forming apparatus 1, the sand supply can carrying out to sand hopper in the suitable moment, therefore, it is possible to carry out moulding continuously.
In addition, be illustrated so that the installation assisting system involved by an embodiment is applied to slip flask molding device in the above-described embodiment, but also the installation assisting system involved by an embodiment can be applied to the moulding machine etc. of the band sandbox of other structures.
Description of reference numerals:
1... slip flask molding device; 2... making molds portion; 3... drag box advance and retreat drive division; 4... casting mold launched portion; 5... molding sand supply unit; 6... control panel; 8... line traffic control portion; 9... sand process control part; 10... control part; 11... power circuit; 12... relay circuit; 13... splicing ear portion; 14... display; 15... touch panel; 16... display controller; 17... touch panel controller; 18... input circuit; 19... storage part; 21... gate framework; 22... bottom base frame; 23... upper base framework; 24... compacting cylinder body placed by sandbox; 25... compacting plate framework is descended; 26... squeeze board is descended; 27... pillar; 28... filling frame cylinder body is descended; 29... filling frame is descended; 30... squeeze board is gone up; 31... cope cylinder body; 32... cope; 33... drag box; 34... running rail; 35... template shuttle moves cylinder body; 36... master plate; 37... match plate; 38... guide rail; 39... casting mold releases cylinder body; 40... head board; 41... molding sand supply port; 42... sand gate is put; 43... fluffing of moulding sand case.

Claims (7)

1. the installation assisting system of a mold forming apparatus, the installation of installation assisting system to this mold forming apparatus of this mold forming apparatus is supported, the action of the control part that this mold forming apparatus is comprised by control panel makes electrical equipment, air pressure equipment and hydraulic test action carry out moulding from molding sand to casting mold
The feature of the installation assisting system of described mold forming apparatus is,
The installation assisting system of described mold forming apparatus possesses:
Display part, this display part is arranged at this control panel, display word;
Switching manipulation portion, this switching manipulation portion is input signal by the operation of installation exercise person;
Erection sequence storage part, this erection sequence storage part is arranged at this control part, is previously stored with the information for erection sequence when installing this mold forming apparatus to be shown in this display part with dialogic operation; And
Install and support control part, this installation supports control part with reference to this erection sequence storage part, makes the text importing of this erection sequence in this display part, and based on the switch input signal inputted from this switching manipulation portion, control according to the mode that erection sequence is shown successively with dialogic operation
Described mold forming apparatus is provided with casting mold ejecting mechanism, and the casting mold after moulding is released towards the pipeline outside this mold forming apparatus by this casting mold ejecting mechanism,
Be provided with at described control part and can release casting mold signal receiving portion, this can release casting mold signal receiving portion accept sends from the control part of described pipeline, expression be in the casting mold the released signal that can be carried out the state of casting mold release by described casting mold ejecting mechanism,
The Word message of the join dependency of the holding wire of the casting mold the released signal be connected with between described control panel and the line traffic control dish of pipeline side is stored at described erection sequence storage part, the image can selected this use can releasing casting mold signal or not use is shown together with this Word message at the support picture of described display part
When selecting this use, as described casting mold ejecting mechanism can drive condition, will comprise the described setting can releasing the acceptance of this casting mold released signal of casting mold signal receiving portion, setting is stored in the storage part of described control part,
When selecting this not use, will can get rid of the setting that this can release the acceptance of casting mold signal by drive condition as described casting mold ejecting mechanism, setting is stored in the storage part of described control part.
2. the installation assisting system of mold forming apparatus according to claim 1, is characterized in that,
Described control part is provided with casting mold and releases settling signal efferent, this casting mold is released settling signal efferent and the control part of described pipeline is sent to the casting mold release settling signal representing that the casting mold undertaken by described casting mold ejecting mechanism has been released,
The Word message that the casting mold be connected with between described control panel and the line traffic control dish of pipeline side releases the join dependency of the holding wire of settling signal is stored at described erection sequence storage part, show together with this Word message at the support picture of described display part and can select the use that this casting mold releases settling signal or the image do not used
When selecting this use, export releasing settling signal efferent when the casting mold projecting motion of this casting mold ejecting mechanism completes from this casting mold the setting that this casting mold releases settling signal, setting is stored in the storage part of described control part,
When selecting this not use, release from this casting mold the setting that settling signal efferent exports this casting mold release settling signal when the casting mold projecting motion of this casting mold ejecting mechanism completes by getting rid of, setting is stored in the storage part of described control part.
3. the installation assisting system of mold forming apparatus according to claim 1, is characterized in that,
Being provided with at described mold forming apparatus drives the sandbox pressing down real part part to place compacting cylinder body and the lower filling frame cylinder body of filling frame under driving,
And be provided with the sandbox decline end signal efferent placing the cylinder body decline end signal efferent of the decline end output cylinder body decline end signal of compacting cylinder body and the decline end output sandbox decline end signal at this lower filling frame cylinder body at this sandbox,
When the use of casting mold signal can be released described in selecting, as the drivable AND drive condition of described casting mold ejecting mechanism, increase setting and store this cylinder body decline end signal and this sandbox decline end signal,
When select described can release not the using of casting mold signal time, what only setting this cylinder body decline end signal of storage and this sandbox decline end signal were used as this casting mold ejecting mechanism can drive condition.
4. the installation assisting system of mold forming apparatus according to claim 1, is characterized in that,
At described control part, wired non-interference signal receiving portion is set, this line non-interference signal receiving portion accept send from the control part of described pipeline, represent the non-interference signal that described mold forming apparatus does not disturb with described pipeline,
The Word message of the join dependency of the holding wire of the line non-interference signal be connected with between described control panel and the line traffic control dish of pipeline side is stored at described erection sequence storage part, the use can selecting this line non-interference signal or the image do not used is shown together with this Word message at the support picture of described display part
When selecting this use, as described casting mold ejecting mechanism can drive condition, will comprise the setting of the acceptance of this line non-interference signal of described line non-interference signal receiving portion, setting is stored in the storage part of described control part,
When selecting this not use, will can get rid of the setting of the acceptance of this line non-interference signal by drive condition as described casting mold ejecting mechanism, setting is stored in the storage part of described control part.
5. the installation assisting system of mold forming apparatus according to claim 4, is characterized in that,
Being provided with at described mold forming apparatus drives the sandbox pressing down real part part to place compacting cylinder body and the lower filling frame cylinder body of filling frame under driving,
And be provided with the sandbox decline end signal efferent placing the cylinder body decline end signal efferent of the decline end output cylinder body decline end signal of compacting cylinder body and the decline end output sandbox decline end signal at this lower filling frame cylinder body at this sandbox,
When the use of the one side or both sides of casting mold signal and described line non-interference signal can be released described in selecting, as the drivable AND drive condition of described casting mold ejecting mechanism, increase setting and store this cylinder body decline end signal and this sandbox decline end signal,
When select described can release not the using and select not the using of described line non-interference signal of casting mold signal time, what only setting this cylinder body decline end signal of storage and this sandbox decline end signal were used as this casting mold ejecting mechanism can drive condition.
6. the installation assisting system of mold forming apparatus according to claim 1, is characterized in that,
Described mold forming apparatus be provided with to space design carry out the sand hopper of sand filling, the sand quantity detection sensor that the sand amount in this sand hopper is detected and opening and closing carried out to the sand supply mouth of this sand hopper put sand gate,
Described control part is provided with sand metering signal efferent, and this sand metering signal efferent sends the sand metering signal representing and be in the state of the sand supply needing described sand hopper to the control part of sand preparing machine,
The Word message of the join dependency of the holding wire of the sand metering signal be connected with between described control panel and the control panel of sand preparing machine is stored at described erection sequence storage part, the image can selected the use of this sand metering signal or not use is shown together with this Word message at the support picture of described display part
When selecting this use, put described the setting exporting this sand metering signal when sand gate is in open mode and utilizes described sand quantity detection sensor to detect to need sand supply from this sand metering signal efferent, setting is stored in the storage part of described control part,
When selecting this not use, will get rid of the setting exporting this sand metering signal from this sand metering signal efferent, setting is stored in the storage part of described control part.
7. a mold forming apparatus, is characterized in that,
Described mold forming apparatus possesses:
Installation assisting system according to any one of claim 1 to 6;
The upper drag box be made up of cope and drag box;
The match plate can come in and gone out between drag box on this;
Form the upper compacting parts of upper space design and lower space design by being positioned at the respective opening portion of the described upper drag box of this match plate of clamping and pressing down real part part; And
On this, space design and this lower space design carry out the sand hopper of sand filling.
CN201180054029.2A 2010-11-10 2011-09-21 Mounting assist device for mold-making apparatus, and mold-making apparatus Active CN103209782B (en)

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JPWO2012063557A1 (en) 2014-05-12
JP5803932B2 (en) 2015-11-04

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