The testing equipment of casting mould
Technical field
The utility model is relevant with the testing equipment of casting mould, and it is mainly used in static pressure moulding line mould is tested.
Background technology
Enterprise will develop, and just must occupy market, just must constantly develop new product.The new product development process of foundry goods mainly comprises design and fabrication, casting technique debugging, castings production, detection of casting process analysis, moulds of industrial equipment etc.The design of Casting Technological Analysis and moulds of industrial equipment plays crucial effects to product quality.The application of current multi-functional design thereupon and simulation softward makes that the new product technological design has not been difficult matter, the update of process equipment simultaneously, and the appearance of large-sized processing equipment and special purpose machine tool makes the making of mould also accelerate thereupon.
Yet the development of current casting industry is tending towards specialization, maximization, mechanization and automation.The static pressure moulding line is a kind of automation foundry production line, mainly is divided into following a few part; Main frame, closing machine, casting machine, transfer car(buggy), punch-out equipment, flask separator etc. mainly are made up of hydraulic system and electric system, and the whole production line beat is continuous, close-fitting in the production process.The casting technique test needs whole production line to shut down in the new product development process, and more mold exchange carries out moulding, following core, cast supervisor then, therefore, has to break the original productive temp of production line.Sometimes because the particularity of partial new product material needs independent melting and cast, then can have a strong impact on the production capacity of production line, also can bring many troubles to ordinary production.
The utility model content
The purpose of this utility model is to provide a kind of testing equipment of casting mould, and under the situation that does not influence original production line, the checking technology of carrying out after trial production of new products or the process modifications is used.
The utility model provides a kind of testing equipment of casting mould, and it comprises support body and the lifting portion and the casting station that are installed on this support body, and this lifting portion comprises cylinder, top board and push rod, and the piston rod of this cylinder is fixedlyed connected with this top board; This casting station comprises template frame, sandbox and mould, and this mould is fixed in this template frame, and this sandbox is positioned on this template frame, and this top board is fixed in the lower end of this push rod; When this piston rod rose, this top board and push rod rose thereupon, and the upper end of this push rod promotes this sandbox, thereby this sandbox jack-up can be broken away from this template frame.
Wherein, this support body comprises supporting leg and supporting frame, and this supporting frame is fixed in the top of supporting leg, and on the fixed head that the cylinder body of this cylinder is installed on this supporting leg is connected, this template frame is fixed on this supporting frame, and this sandbox aligns with this template frame.
Wherein, the both sides of this template frame are convexly equipped with upwardly extending pin, and the both sides of this sandbox are convexly equipped with lug, offer the hole that penetrates for this pin on this lug.
Wherein, this support body also comprises two relatively and the crossbeam that be arranged in parallel, be provided with two parallel U-shaped beams between two crossbeams, this lifting portion also comprises fairlead and guide post, and this fairlead is fixed on this U-shaped beam, this U-shaped beam and top board is passed in the upper end of this guide post, and be fixed in the upper surface of this top board, what this guide post was close to is sheathed in this fairlead, and, when this guide post during along with this top board lifting, can be subjected to the guiding of this fairlead.
Wherein, the quantity of this guide post and fairlead is four, the distribution of its symmetry.
Wherein, the quantity of this push rod is four, and four jiaos of this template frame respectively are provided with a perforation, and the below that is blocked in this sandbox after this perforation is passed in the upper end of this push rod, and the Si Jiaochu of this top board is fixed in the lower end of this push rod.
Wherein, when this piston rod was in initial position, the upper end of this push rod was close to or touches the downside of this sandbox.
Wherein, this lifting portion also comprises connecting plate, and the upper surface of the cylinder body of this cylinder is fixed in this connecting plate, and this piston rod passes second through hole on this connecting plate and first through hole on the top board, and this connecting plate is fixedlyed connected with this U-shaped beam.
The beneficial effects of the utility model are:
1. not influencing under the productive temp prerequisite of static pressure moulding line, can finish the test of casting technique separately, the casting technique test is conducive to save the engineer testing cost when being applicable to new product development, guarantees the intrinsic production capacity of enterprise.
2. this frock automaticity is lower, is convenient to pinpoint the problems in trial production process and adjust casting process scheme.
3. can organize production separately, be convenient to satisfy the melting of product special substance.
Description of drawings
Fig. 1 is the stereogram of the testing equipment of casting mould of the present utility model.
Fig. 2 is the front view of the testing equipment of casting mould of the present utility model.
Fig. 3 is the cutaway view along A-A line among Fig. 1, wherein not shown sandbox.
Fig. 4 is the cutaway view along B-B line among Fig. 1, wherein not shown sandbox.
Fig. 5 is the vertical view of the testing equipment of casting mould of the present utility model, wherein not shown sandbox.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is elaborated.Should be understood that the specific embodiment described herein only is used for description and interpretation the utility model, is not limited to the utility model.
The testing equipment of casting mould of the present utility model comprises: support body 10, lifting portion and casting station.
Support body 10 comprises that supporting leg 11 and 12, four supporting legs 11 of supporting frame stand on the ground, and supporting frame 12 is positioned at the top of supporting leg 11, and it surrounds square, to place casting station.Supporting leg 11 and supporting frame 12 can pass through solder bond.
Lifting portion comprises cylinder 21, top board 22 and push rod 23.The cylinder body 211 of cylinder 21 is connected in support body 10 by fixed head 13, and the piston rod of cylinder 21 212 is fixing with top board 22, makes top board 22 lifting along with the flexible of piston rod 22.Be specially: offer first through hole 221 on the top board 22, top board 22 is passed via first through hole 221 in the upper end of piston rod 212, and by being bolted to the upside of top board 22.In the present embodiment, support body 10 also comprises two relative, as to be arranged in parallel crossbeams 14, and every crossbeam 14 is welded between two supporting legs 11, is provided with two parallel U-shaped beams 15 between two crossbeams 14.
Lifting portion also comprises connecting plate 24, guide post 25 and fairlead 26.The upper surface of cylinder body 211 is fixed in connecting plate 24, piston rod 212 passes second through hole 241 of connecting plate 24 and first through hole 221 on the top board 22 successively, connecting plate 24 is fixedlyed connected with U-shaped beam 15 by bolt, thereby makes cylinder body 211 keep stable by connecting plate 24.The upper end of guide post 25 is passed U-shaped beam 15 and top board 22 successively, and by the upper surface of bolting in top board 22, can be along with top board 22 liftings.Fairlead 26 is fixed on the U-shaped beam 15, and is sheathed on outside the guide post 25, is close to guide post 25.Be provided with four groups of guide post 25 and fairleads 26 that are symmetrically distributed in the present embodiment.When top board 22 liftings, guide post 25 lifting thereupon, and by the guide effect of fairlead 26, make top board 22 remain on the stable elevation of vertical direction, top board 22 remains level, can not be offset.
Casting station comprises template frame 31, sandbox 32 and mould (not shown).Offer a plurality of fixing holes 313 on the template frame 31, to fix with mould.On supporting frame 12, and four jiaos of template frame 31 respectively are provided with a perforation 311 by bolting for four jiaos of template frame 31.The both sides of template frame 31 are convexly equipped with upwardly extending pin 312.Sandbox 32 is erected on the sheet frame 31, and its size and template frame 31 are roughly the same, makes four jiaos of sandbox 32 and sheet frame 31 roughly to align.The both sides of sandbox 32 are convexly equipped with lug 321, offer the hole that supply and marketing 312 penetrates on the lug 321.When sandbox 32 was erected on the sheet frame 31, pin 312 penetrated in the hole of lug 321, moves horizontally to avoid sandbox 32.
Wherein, the mould that this mould and static pressure mo(u)lding line use is identical, and mould is by small lot batch manufacture and test, and confirms can be directly used in the static pressure moulding line after qualified.Sandbox 32 is identical with the sandbox that the static pressure moulding line uses, and has identical mold thickness, static pressure technological parameter etc. in the time of can guaranteeing engineer testing.Template frame 31 is measure-alike with the template frame of static pressure moulding line, guarantees that both moulds can be general.
Top board 22 is fixed in the lower end of push rod 23, and the below that perforation is blocked in sandbox 32 after 311 is passed in the upper end, and present embodiment is provided with four push rods 23, its symmetry be distributed in four jiaos of top board 22.Be preferably, when piston rod 212 does not rise, that is, when being in initial position, the downside of the contiguous or contact sandbox 32 in the upper end of push rod 23; In piston rod 212 uphill process, top board 22 rises thereupon, and held stationary, vertical rising under the guide effect of guide post 25 and fairlead 26, and push rod 23 is along with top board 22 rises, and at 32 4 jiaos of places of sandbox with its jack-up, finished type.
Concrete moulding and test method are as follows:
1, the static pressure mo(u)lding line mould (not shown) of making is mounted and fixed on the template frame 31;
2, sandbox 32 is positioned on the template frame 31, inserts molding sand, and compacting, the compacting mode can be selected then craft or pneumatic pick tamping;
3, behind the compacting molding sand, prepared type, be specially: open cylinder valve, the piston rod 212 of cylinder 21 drives top board 22 and push rod 23 moves upward together, and then with sandbox 32 jack-up, finishes the type that rises of half sandbox;
4, finish the moulding of second half sandbox respectively according to above-mentioned steps 2,3 operation, for example top box or nowel play core, mould assembling then;
5, pour into a mould, cooling, cleaning, the production of foundry goods is finished in polishing;
6, the foundry goods of producing is carried out relevant check such as size, material, physicochemical property, interior solid degree and provides examination and test of products report, finish engineer testing.
The testing equipment of casting mould of the present utility model has following advantage:
1. not influencing under the productive temp prerequisite of static pressure moulding line, can finish the test of casting technique separately, the casting technique test is conducive to save the engineer testing cost when being applicable to new product development, guarantees the intrinsic production capacity of enterprise.
2. this frock automaticity is lower, is convenient to pinpoint the problems in trial production process and adjust casting process scheme.
3. can organize production separately, be convenient to satisfy the melting of product special substance.
Also can carry out any combination between the various embodiment of the present utility model, as long as it is without prejudice to thought of the present utility model, it should be considered as content disclosed in the utility model equally.