WO2012063557A1 - Mounting assist device for mold-making apparatus, and mold-making apparatus - Google Patents
Mounting assist device for mold-making apparatus, and mold-making apparatus Download PDFInfo
- Publication number
- WO2012063557A1 WO2012063557A1 PCT/JP2011/071526 JP2011071526W WO2012063557A1 WO 2012063557 A1 WO2012063557 A1 WO 2012063557A1 JP 2011071526 W JP2011071526 W JP 2011071526W WO 2012063557 A1 WO2012063557 A1 WO 2012063557A1
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- WIPO (PCT)
- Prior art keywords
- mold
- signal
- sand
- frame
- installation
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
- B22C15/23—Compacting by gas pressure or vacuum
- B22C15/24—Compacting by gas pressure or vacuum involving blowing devices in which the mould material is supplied in the form of loose particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C11/00—Moulding machines characterised by the relative arrangement of the parts of same
- B22C11/10—Moulding machines characterised by the relative arrangement of the parts of same with one or more flasks forming part of the machine, from which only the sand moulds made by compacting are removed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
- B22C15/02—Compacting by pressing devices only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C19/00—Components or accessories for moulding machines
- B22C19/04—Controlling devices specially designed for moulding machines
Definitions
- the present invention relates to an installation support apparatus for a mold making apparatus and a mold making apparatus, and in particular, when installing the mold making apparatus in a part of an existing automatic mold transfer line, the connection of signal lines to the transfer line side and the control panel BACKGROUND OF THE INVENTION 1.
- Field of the Invention relates to an installation support apparatus for a mold making apparatus that assists an installation operator to perform settings accurately and without errors, and a mold making apparatus using the same.
- a mold molding apparatus installation support apparatus is a mold molding apparatus that operates an electric device, an air pressure device, and a hydraulic device by operation of a control unit included in a control panel to mold a mold from mold sand.
- An installation support apparatus for supporting the installation of the mold making apparatus in the present invention provided on the control panel, a display unit for displaying characters, a switch operation unit for inputting a signal by the operation of the installation operator, and the control unit
- the installation procedure storage unit that stores in advance information for displaying the installation procedure when installing the mold making apparatus on the display unit in an interactive manner, and the installation procedure storage unit, with reference to the installation procedure storage unit
- an installation support control unit for controlling the installation procedure to be sequentially displayed in an interactive manner based on a switch input signal input from the switch operation unit. It is characterized in.
- this installation support device when installing a mold making apparatus in a factory or the like, even a non-skilled technician can install the switch operation unit interactively while observing the installation procedure displayed on the display unit. By performing the operation and confirming the execution of the installation work, the installation work such as pipe connection and signal line connection of the mold making apparatus can be easily and accurately performed.
- language dictionary data of a plurality of languages including foreign languages may be stored in advance in the control unit.
- a display device having a touch panel as the display unit is installed in the control panel, and a button image of a completion button is displayed on the display device together with an installation procedure, and a corresponding portion of the touch panel corresponding to the completion button is displayed.
- a signal indicating completion is input to the control unit when the button is turned on, and only when all the completion buttons are turned on, the screen may be displayed for the next installation procedure.
- the installation operator operates the completion button and the like using the touch panel while looking at the installation procedure displayed on the display unit, and sequentially proceeds with the installation work in an interactive manner. Installation work can be performed efficiently.
- the character information of the detailed description of the installation procedure is stored in the installation procedure storage unit, the image of the detail button is displayed on the support screen of the display unit, and the detail button is turned on. Further, it may be configured to display characters in the detailed description of the installation procedure on the display unit.
- the installation operator can turn on the detail button on the display to display a detailed explanation of the installation procedure and view it when the installation procedure is unknown.
- character information related to the connection of the signal line connected to the line control panel on the transport line side is stored in the installation procedure storage unit, and the character information on the support screen of the display unit, The images of the use button and the non-use button are displayed so that they can be selectively displayed.
- the non-use button is turned on, the setting process associated with the non-use of the signal line can be set and stored in the storage unit of the control unit. Good.
- a mold making apparatus includes the above-described installation support apparatus, an upper and lower casting frame composed of an upper casting frame and a lower casting frame, and a match plate that can be inserted and removed between the upper and lower casting frames.
- An upper squeeze member and a lower squeeze member that form an upper molding space and a lower molding space by being positioned at respective openings of the upper and lower casting frames sandwiching the match plate, and the upper molding space and the lower molding space And a sand tank for sand filling.
- installation work such as pipe connection, signal line connection, and control panel setting can be easily and accurately performed when installing the mold making apparatus.
- connection diagram which shows the connection state of the connection terminal part of a control panel, a line control part, and a sand treatment control part.
- ladder diagram of an installation support program It is a ladder diagram of an installation support program.
- flowchart which shows the operation
- A) is a screen example of “Introduction”.
- B) is an example of a screen for leveling the molding apparatus.
- C) is a screen example of piping connection. It is explanatory drawing of the display screen of installation assistance.
- A) is an example of a sand supply hopper installation screen.
- B) is a screen example of filling with hydraulic oil or the like.
- (A) is a screen example of signal line connection.
- (B) is an example of a concrete description about the connection of a signal line.
- (C) is an operation example of the screen shown in (a). It is explanatory drawing of the display screen of installation assistance.
- (A) is an example of a screen for compliance matters, and (b) is an example of a screen for compliance matters, and is a screen showing a case where all are completed.
- the installation support apparatus supports installation of the mold making apparatus.
- this installation includes installation in the case of transferring the mold making apparatus once installed.
- this installation support apparatus can be used also when a conveyance line or a sand treatment facility is modified or replaced as a peripheral facility of a mold making apparatus.
- a blank mold making apparatus 1 as a mold making apparatus is schematically composed of a mold making part 2 for making a mold comprising an upper mold and a lower mold, and a mold making part. 2, a lower frame advance / retreat drive unit 3 for entering and retracting the lower frame 33, a mold extruding unit 4 for extruding a mold molded by the mold molding unit 2, and a mold sand for supplying mold sand to the mold molding unit 2 And a supply unit 5.
- the blank frame mold making apparatus 1 includes a portal frame 21 as a basic frame.
- the portal frame 21 is configured by integrally connecting a lower base frame 22 and an upper base frame 23 via two pairs of columns 27 arranged at four corners in plan view.
- a frame set squeeze cylinder 24 is mounted upward at the center of the upper surface of the lower base frame 22.
- a lower squeeze board 26 is attached to the tip of the piston rod 24 a of the frame set squeeze cylinder 24 via the upper end portion of the lower squeeze frame 25.
- the main body of the frame set squeeze cylinder 24 is inserted through an insertion hole provided at the center of the lower end of the lower squeeze frame 25.
- Sliding bushes (not shown) having a height of at least 10 mm are provided at the four corners of the lower base frame 22 in plan view, and the horizontal state of the lower squeeze frame 25 is maintained.
- each lower frame cylinder 28 passes through an insertion hole provided in the lower end portion of the lower squeeze frame 25, and a lower frame 29 is attached to the tip thereof.
- the inner surface of the lower filling frame 29 is formed so as to become narrower toward the lower side, and is formed so that the lower squeeze board 26 can be fitted while maintaining an airtight state.
- a mold sand introduction port 29 c is provided on the side wall of the lower frame 29.
- Positioning pins 29 d are erected on the upper surface of the lower frame 29.
- a lower squeeze board (lower squeeze member) 26 is attached to the tip of the piston rod 24a of the frame set squeeze cylinder 24 via the upper end of the lower squeeze frame 25.
- a lower frame cylinder 28 is attached to the lower end of the lower squeeze frame 25.
- a lower frame 29 is attached to the tip of the piston rod 28 a on the upper side of the lower frame cylinder 28.
- An upper squeeze board (upper squeeze member) 30 is fixedly provided on the lower surface of the upper base frame 23, and the upper squeeze board 30 is at an upper position opposite to the lower squeeze board 26.
- An upper frame cylinder 31 made of an air cylinder is fixed to the upper base frame 23 so as to face downward.
- An upper frame 32 is attached to the tip of the piston rod 31 a of the upper frame cylinder 31.
- the inner surface 32a of the upper frame 32 becomes wider toward the lower side, and is formed so that the upper squeeze board 30 can be inserted while maintaining an airtight state.
- a mold sand introduction port 32 c is provided on the side wall 32 b of the upper frame 32.
- a space S is formed in which a lower frame 33 described later can enter and the lower frame 33 that has entered can be moved up and down.
- a pair of traveling rails 34 extending in the left-right direction on the same horizontal plane (the left-right direction indicates the left-right direction in FIG. 1 and the same applies hereinafter) are disposed.
- the lower frame advance / retreat drive unit 3 is arranged on the left or right side of the column 27 (left side in FIG. 1).
- the lower frame advancing / retreating drive unit 3 includes a pattern shuttle cylinder 35 disposed to the right.
- a master plate 36 is attached to the tip of the piston rod 35a of the pattern shuttle cylinder 35 in a horizontal state.
- the master plate 36 is attached to the tip of the piston rod 35a so as to be separated upward from the tip of the piston rod 35a.
- the lower frame 33 is attached to the lower surface of the master plate 36.
- a match plate 37 having models on the upper and lower surfaces is attached.
- the master plate 36 includes roller arms 36a in vertical states at four corners in plan view. At the upper end and the lower end of each roller arm 36a, flanged rollers 36b and 36c are disposed, respectively.
- the lower four flanged rollers 36c are mounted on a pair of guide rails 38 that extend in parallel in the left-right direction on the same horizontal plane.
- the piston rod 35a moves forward, the piston rod 35a moves away from the pair of guide rails 38 and moves to the inside of the column 27.
- the upper four flanged rollers 36b are located above the left end portions of the pair of traveling rails 34 in which only the right two flanged rollers 36b extend from the column 27.
- the piston rod 35a is moved forward, the two left flanged rollers 36b are also placed on the pair of travel rails 34.
- the mold extruding part 4 is arranged on the left side of the column 27 as shown in FIG.
- the mold extruding unit 4 includes a mold extruding cylinder 39 arranged in the right direction.
- An extrusion plate 40 is connected to the tip of the piston rod 39 a of the mold extrusion cylinder 39.
- the mold sand supply unit 5 is disposed on the side surface of the upper base frame 23.
- the mold sand supply unit 5 includes a mold sand supply port 41, a sand gate 42 that opens and closes the mold sand supply port 41, and an aeration tank 43 disposed below the sand gate 42.
- the aeration tank 43 is a sand tank in which a filter member having a large number of air ejection holes for air ejection is provided on the inner surface, and sand filling can be performed while air is ejected at a pressure of about 0.05 to 0.18 MPa. .
- the tip of the aeration tank 43 is bifurcated in the vertical direction to form a sand introduction hole 43a.
- the control panel 6 for controlling the operation of the punching mold making apparatus 1 has a control unit 10 composed of a PLC (programmable logic controller) as a main part, and a display with a touch panel 15 on the front surface of the casing ( Display unit) 14 is provided.
- the control unit 10 is provided with a storage unit 19 such as a flash memory for storing control program data including preinstalled installation support program data and the like, and based on these program data, molding including display control for installation support is provided.
- Device control processing is executed.
- a power supply circuit 11 that supplies power of a predetermined voltage, a relay circuit 12 as an input / output circuit, and the like are connected to the control unit 10 in addition to the display 14 with the touch panel 15.
- the installation procedure storage unit includes the storage unit 19 of the control unit 10, and the installation support control unit includes the control unit 10.
- the power supply circuit 11 can input an AC input voltage of, for example, 100 V to 240 V so as to be compatible with various foreign power supply voltages.
- the connection terminal 13 connected to the relay circuit 12 is connected to signal lines to various electric devices such as electromagnetic valves for controlling air pressure devices and hydraulic devices, and a line control unit on the conveyance line side described later.
- a signal line is also connected between 8 and the sand processing control unit 9 for supplying mold sand.
- the control unit 10 of the punching mold making apparatus 1 outputs (generates) a mold extrusion completion signal and a molding machine interference non-interference signal to the line control unit 8.
- the connection terminal unit 13 is connected to the line control unit 8.
- the line control unit 8 outputs (generates) a mold extrusion enable signal and a line interference non-interference signal to the control panel 6, and a signal line for this is connected between the connection terminal unit 13 and the line control unit 8.
- a sand weighing signal is output from the control panel 6 of the blank mold making apparatus to the sand processing control unit 9, and for this purpose, a relay contact circuit is connected to the sand processing control unit 9 from the connection terminal unit 13.
- control panel 6 is provided with an input circuit 18 for taking in detection signals of sensors such as a pressure sensor and a temperature sensor used in the punching mold making apparatus into the control unit 10, and is connected to the control unit 10. .
- the display 14 is composed of, for example, an LCD (backlit liquid crystal display) with a touch panel, and a display controller 16 that controls display is connected to the control unit 10. Further, a touch panel controller 17 is connected between the touch panel 15 and the control unit 10 in order to input an input signal (switch input signal) due to the touch of the touch panel 15 mounted on the display surface of the display unit 14 to the control unit 10. .
- the display unit 14 is provided with language data (language dictionary data) for each language in a storage unit such as a flash memory in the display unit. The character language displayed on the display 14 can be selected. This language data may be provided in the storage unit 19 that can be referred to.
- the display 14 can use an EL display or the like, and the touch panel 15 serving as an input operation unit (switch operation unit) can use another key switch or the like.
- the controller 10 made of PLC includes an operation of the blanking mold making apparatus 1 as described later, that is, a pattern shuttle-in process, a frame setting process, an aeration process, a squeeze process, a draw process, a pattern shuttle-out process, a frame alignment process, Control program data for sequentially executing a series of steps of a blanking process, a frame separating process, and a mold extrusion process is created and stored in advance. Further, program data for an installation support apparatus according to an embodiment to be described later is stored in advance in the control unit 10.
- a plurality of control panels of the punching mold making apparatus 1 may be provided in addition to the control panel 6 of FIG. 1.
- the control unit of the installation support apparatus, the display, etc. 1 can be provided in a control panel other than the control panel 6 of FIG. 1, or a plurality of functions described above and below can be divided into a plurality of control panels.
- program data for installation support is created using a ladder diagram, and the program data is written.
- the installation support program created using the ladder diagram is as follows. First, when the power of the control panel 6 is turned on in the rung 1, an initial screen for supporting “Introduction” is displayed on the display unit 14. First, the screen display K1 is stored so as to be displayed, and the installation completion storage bit M8b is provided in the rung 1 so that the initial screen for support is not displayed after the installation is completed.
- the leveling completion storage bit M11 is stored so as to store the first term work completion M1.
- a fixed completion storage bit M12 is provided.
- the main pipe completion storage bit M21, the receiver tank pipe completion storage are stored so as to store the operation completion of the second term when the connection of the pressure air pipe is completed and the “complete button” indicating it is turned on.
- a bit M22, an aeration tank piping completion storage bit M23, and an air dryer installation completion storage bit M24 are provided.
- buttons 15A, and selecting “not use” means that FIG.
- “USED” When the button labeled “USED” is pressed in the state shown in FIG. 15, “not used” is displayed as shown in FIG. 15C, and in the state shown in FIG. "Means to be pressed. Further, the “use button” and the “non-use button” may be displayed at the same time and may be selected by pressing one of them. Next, perform signal connection outside the molding equipment interference and select “Use” and the “Finish button” is turned on, or select “Not use” when no signal connection outside the molding equipment interference is performed. 5-2 is completed when the “button” is turned on.
- Rang 6 is programmed to store M5.
- the “use button” and the “unused button” are displayed on the display 14 together with the “completion button” corresponding to each signal connection, and the “unused button” is turned on and a specific operation is performed.
- the signal is programmed as shown in the rung 7 of FIG. 11 to release the interlock and bypass the interface signal. Thereby, when there is an input operation for disabling the signal outside line interference, the signal M6 not using signal outside line interference is set and stored.
- the rung 7 is provided with a b-contact of a non-line interference non-use storage bit M60 for non-use of a non-line-interference signal and a non-line-interference completion storage bit M61 for completion.
- Programming is performed in such a manner that the contact a of the non-line interference completion storage bit M61 is provided in parallel and the storage bit M6a of the non-line interference non-use M6 is provided in parallel with the contact b of the non-line interference completion storage bit M61.
- the line interference non-use storage bit M60 is turned on, and at this time, the line interference outside completion storage bit M61 is turned off. Therefore, the non-line interference signal non-use M6 is stored, and is held by the storage bit M6a of the non-line interference non-use M6 when the line interference non-completion completion storage bit M61 is turned on.
- the rung 8 includes a contact X2 that is turned on at the lower end of the frame set squeeze cylinder 24, a contact X3 that is turned on at the lower end of the lower frame cylinder 28, and a contact that is turned on when a non-interference signal on the transfer line side is received.
- (Interference external contact) X4 and the storage bit M6a of the line interference external signal nonuse M6 are provided in parallel with the interference external contact X4. Thereby, when the signal outside line interference is not used, the line interference outside signal non-use M6 is stored and retained in the rung 7, and the line interference outside signal non-use M6 regardless of the operation of the interference outside contact X4 on the carrier line side.
- the mold release interlock release M7 is programmed.
- mold extrusion is executed when the mold extrusion enable signal is received from the line side while the interlock release M7 is established during automatic operation (during normal operation).
- mold extrusion enable signal is not used, mold extrusion is executed when the interlock release M7 is established during automatic operation.
- the rung 8 has been specifically described by using 5-2 as an example of the setting storage operation of FIG. 15 to be described later. However, for 5-1, 5-3, 5-4, and 5-5 of FIG. The same setting is stored by selecting use or non-use.
- the rung 9 is provided with the storage bits M1a to M5a of the first term work completion M1 to the fifth term work completion M5, and further provided with a b contact of the storage bit M90 when the setting memory is cleared,
- the storage bits M1a to M5a are on and the storage bit M90 is off, the installation completion M8 is stored, and the storage bit M8a connected in parallel with the storage bits M1a to M5a is self-held.
- the storage bit M90 is turned on, the storage set above is cleared.
- This storage bit M90 is displayed as, for example, a “clear button” on the screen of FIG. 13, etc., and is used when returning the setting of the apparatus to the initial state, and is turned on when remodeling or adding on the line side.
- the punching mold making apparatus is controlled by the control panel 6 and includes a pattern shuttle-in process, a frame setting process, an aeration process, a squeeze process, a draw process, a pattern shuttle-out process, a frame alignment process, a blanking process, a frame separation process, and a mold.
- a series of steps of the extrusion process operate in the following order.
- the piston rod 35a of the pattern shuttle cylinder 35 is positioned at the retracted end, and the master plate 36, the lower frame 33, and the match plate 37 are positioned at the retracted end.
- the piston rod 39a of the mold extruding cylinder 39 is located at the retracted end, and the extrusion plate 40 is located at the retracted end.
- the mold sand 51 (FIG. 5) is filled in the aeration tank 43.
- the positioning pin 29d is inserted into the lower surface of the upper frame 32, the lower frame 33 is superposed on the lower surface of the upper frame 32 via the match plate 37 and the master plate 36, and the upper squeeze An upper mold space (upper molding space) sealed by the board 30, the upper frame 32 and the match plate 37 is formed.
- the piston rod 24a of the frame set squeeze cylinder 24 does not reach the forward end (upward end).
- the position of the mold sand introduction port 29 c of the lower filling frame 29 coincides with the position of the sand introduction hole 43 a of the aeration tank 43.
- the sand gate 42 (FIG. 2) is closed and the compressed air is supplied to the aeration tank 43.
- the mold sand 51 in the aeration tank 43 is introduced into the lower mold space by the compressed air pressure through the lower sand introduction hole 43a and the mold sand introduction port 29c of the lower frame 29, and the upper sand introduction hole.
- 43a and the mold sand introduction port 32c of the upper frame 32 are introduced into the upper mold space.
- only compressed air is discharged to the outside from exhaust holes (not shown) provided in the side walls of the upper frame 32 and the lower frame 33.
- Pattern shuttle-out process In the draw process, when the four flanged rollers 26b on the upper side of the master plate 36 are placed on the pair of travel rails 34, the master plate 36 is connected to the piston rod 35a of the pattern shuttle cylinder 35. It will be in the state connected with the tip.
- the piston rod 35a of the pattern shuttle cylinder 35 is retracted to the retracted end.
- the four barbed rollers 36b on the lower side of the master plate 36 are placed on the pair of guide rails 38, and the left side 2 of the four barbed rollers 36b on the upper side of the master plate 36 are placed.
- Each of the flanged rollers 36b is separated from the pair of traveling rails 34, and the master plate 36, the lower frame 33, and the match plate 37 are returned to the retracted end (original position).
- Frame alignment step The piston rod 24a of the frame set squeeze cylinder 24 is advanced to raise the lower squeeze board 26, and the lower mold 55 is brought into contact with the lower surface of the upper mold 54.
- the forward output of the frame set squeeze cylinder 24 at this time is set to be smaller than the forward output during the squeeze process, and the upper mold 54 and the lower mold 55 are not crushed.
- Mold Extrusion Step The piston rod 39a of the mold extrusion cylinder 39 is advanced to advance the extrusion plate 40, and the molds (upper mold 54 and lower mold 55) on the lower squeeze board 26 are sent to the conveyance line.
- the first method is a method of detecting that the space is empty, and is a method performed separately from the series of steps (1) to (11) described above.
- This first method is not a method of replenishing sand to the aeration tank every time, but is a method of replenishing sand when a sensor (not shown) detects that the amount of sand in the aeration tank 43 is less than a predetermined amount. is there.
- the second method is a method for detecting that the amount is full, and performs sand replenishment to the aeration tank in conjunction with the series of steps (1) to (11) described above.
- the second method is a method in which sand replenishment is performed until a sensor (not shown) detects that the amount of sand in the aeration tank 43 exceeds a predetermined amount.
- the second method is particularly effective when the tank capacity is about 1.3 to 3.0 times the amount of sand used in one molding process in order to reduce the size of the entire apparatus.
- the control panel 6 transmits a sand weighing signal based on detection by a sensor (not shown) to the line control unit 8 on the conveyance line side, and requests the line side to replenish sand.
- the sand weighing signal is transmitted, for example, at the time of the draw process after the aeration process.
- the control panel 6 continues to transmit a sand weighing signal until a sensor (not shown) detects that the threshold value indicating that the battery is close to full is exceeded.
- a sensor not shown
- sand is supplied to the aeration tank 43 in response to this signal.
- the sand weighing signal is also transmitted when the apparatus is moved for the first time, and the sand is supplied to the aeration tank 43.
- the installation support apparatus used when installing the punching mold making apparatus 1 in a factory or the like including installation at the time of relocation
- the punching mold making apparatus 1 is installed at a predetermined position, and in step 100, the control panel 6 of the punching mold making apparatus 1 is turned on.
- the “Introduction” screen is displayed on the display 14.
- the installation operator sets the language of characters to be displayed on this screen (step 110).
- This installation support device can select a language to be displayed including a plurality of foreign languages. Therefore, when exporting the blank mold making apparatus 1 to a foreign country, the local installation operator sets the language to the local language, It can be in a state where it can be easily understood.
- the setting input operation is performed by operating the touch panel 15 on the display screen.
- the “Yes button” displayed on the screen was turned on via the touch panel 15 and the “Next”
- the next screen for leveling the molding apparatus is displayed as shown in FIG.
- the installation operator puts out the horizontal level of the blank mold making apparatus 1 (step 120). This horizontal leveling is performed by turning an adjusting bolt projecting from the bottom of the base of the punching mold making apparatus 1, and locking and fixing the bolt in a horizontal state.
- the molding device leveling screen On the molding device leveling screen, items of molding device leveling and fixing of the molding device are displayed together with “detail button” and “completion button” as shown in FIG. 13B.
- “detail button” When the “detail button” is turned on, a specific explanation (detailed explanation) about the leveling of the molding apparatus and the fixing of the molding apparatus is displayed on the screen.
- the ON operation is an operation in which the installation operator selects a corresponding part on the touch panel on which an image corresponding to a completion button or the like is displayed. Then, when the installation operator finishes the molding device leveling and fixing operation of the molding device, the displayed “complete button” is turned on, and the “next button” is turned on, the next pipe connection screen is displayed. Is displayed as shown in FIG.
- each item of connection of main air piping, connection of piping from the molding machine to the receiver tank, connection of piping from the receiver tank to the aeration tank, and connection of piping to the air dryer machine is described in detail.
- “Button” and “completion button” are displayed. In accordance with this display, the installation worker connects the pressure air piping in the factory and the piping of the molding device, connects the piping from the molding device to the receiver tank, and connects the piping from the receiver tank to the aeration tank (step 130). .
- sand supply hopper installation screen On the sand supply hopper installation screen, an item for setting the sand supply hopper and an item for adjusting the alignment of the sand supply hopper and the molding apparatus are displayed together with a “detail button” and a “complete button”.
- the installation operator installs a sand supply hopper (not shown) above the mold sand supply port 41, and performs centering adjustment between the sand supply hopper and the molding apparatus (step 140).
- the “detail button” is turned on by the installation operator, a specific description about the installation and centering of the sand supply hopper is displayed on the display 14.
- the hydraulic oil filling item, the release agent filling item, the grease injection item, and the master oil wiping item are displayed together with the “detail button” and “completion button”.
- the installation operator fills the oil tank with hydraulic oil, fills the release agent tank with the release agent, injects grease into the grease greasing portion (step 150), and further, during transportation, The master oil applied to the surface of the apparatus for rust prevention is wiped off (step 160).
- the “detail button” is turned on, a specific explanation about filling of hydraulic oil, filling of a release agent, injection of grease, or wiping off of master oil is displayed.
- Signal line connection item (5-3) signal line connection item (5-4) for sending a line side non-interference signal from the line control unit 8 of the conveying line to the control panel 6 of the molding apparatus
- the signal line connection items (5-5) for sending a sand measurement signal from the control panel 6 of the molding apparatus to the control panel of the sand treatment facility are “detail button”, “use / non-use button”, “completion button”, respectively. "Is displayed.
- the signal line item (5-1) of the mold extrusion completion signal when the “detail button” is turned on in the signal line item (5-1) of the mold extrusion completion signal, the signal line of the mold extrusion completion signal is turned on as shown in FIG. A specific description about the connection is displayed.
- the “use button” in the item (5-2) is set as shown in FIG. Turn on the item and set the item to “Not used”.
- the control unit 10 of the control panel 6 stores the setting so as to release the interlock due to the molding apparatus non-interference signal internally.
- the “use button” in item (5-4) is set as shown in FIG. Turn on the item and set the item to “Not used”.
- the control unit 10 of the control panel 6 stores the setting so as to release the interlock by the line side interference outside signal internally.
- the installation operator uses a signal line for sending a mold extrusion completion signal to the line control unit 8 of the transfer line in the item (5-1) on the screen shown in FIG.
- the work of connecting the signal line T1 having the relay contacts connected in series between the connection terminal portion 13 and the line control portion 8 is performed, and the “use button” in the item (5-1) is left as it is and the “complete button” is set.
- the control unit 10 proceeds from step 170 of FIG. 12 to step 180, and sets so as to validate the mold extrusion completion signal.
- step 170 the installation operator turns on the “use button” of the item (5-1) and sets the item to “ Change to “not use” and turn on “complete button”. Thereby, the process proceeds from step 170 to step 190 as it is.
- step (5-2) when the installation operator uses a signal line for sending a molding machine non-interference signal to the line control unit 8 of the transfer line, as shown in FIG.
- the operation of connecting the signal line T2 connected in series between the connection terminal unit 13 and the line control unit 8 is performed, and the “use” in the item (5-2) is left as it is, and the “complete button” is turned on.
- the control unit 10 proceeds from step 190 of FIG. 12 to step 195, and sets so as to validate the molding machine interference non-interference signal.
- the transfer line is manually operated and connection of the signal line is unnecessary, the installation operator turns on the “use button” in the item (5-2) to “not use”. And turn on the “completion button”.
- the process proceeds from step 190 to step 200 in FIG.
- step (5-3) when the installation operator uses a signal line for sending a mold extrusion enable signal from the line control unit 8 to the control unit 10 of the conveyance line, as shown in FIG. Work to connect the signal line T3, in which relay contacts are connected in series to the line control unit 8 side, between the connection terminal unit 13 and the line control unit 8, and leave “use” in the item (5-3) as it is and “completion button” Turn on the.
- the control unit 10 proceeds from step 200 of FIG. 12 to step 210, and sets so as to validate the mold extrusion enable signal.
- the installation operator for example, has a structure in which the transfer line is manually operated and it is not necessary to connect the signal line of the mold extrusion enable signal, the “use button” in item (5-3) is turned on. Change to “not used” and turn on “complete button”. At this time, the process proceeds from step 200 to step 220 in FIG.
- step 220 of FIG. 12 the control unit 10 proceeds from step 220 of FIG. 12 to step 230, and sets so as to validate the signal outside line interference.
- the installation operator for example, has a structure in which the transfer line is manually operated and connection of the signal line of the signal outside line interference is not required, the “use button” in item (5-4) is turned on. Change to “not used” and turn on “complete button”. At this time, the process proceeds from step 220 in FIG.
- the installation operator uses a signal line for sending a sand measurement signal from the control unit 10 to the sand treatment control unit 9 of the sand treatment facility, as shown in FIG. Then, work is performed to connect the signal line T5 in which the relay contacts are connected in series between the connection terminal unit 13 and the sand treatment control unit 9, and the “use button” in the item (5-5) is left as it is, and the “complete button” is turned on. .
- step 250 the control unit 10 proceeds from step 240 of FIG. 12 to step 250, and sets the sand weighing signal to be valid.
- the installation operator turns on “use button” in item (5-5) to change it to “not use” and turns on “complete button”. To do.
- the display unit 14 displays the items to be observed as shown in FIG. Is displayed.
- the installation operator turns on the “Yes button” and confirms whether the pattern is a pattern that conforms to the use of the technical manual in item (6-2).
- 6 “Complete” is lit.
- the process proceeds from step 260 to step 270 in FIG. 12, and the installation of the molding apparatus is completed.
- the display 14 displays the installation support screen. Necessary installation work items are sequentially displayed on the screen together with a “complete button” or the like. When the installation operator reads the work item and performs work, and turns on the “complete button”, the next work item is displayed. When all the installation operations are completed, the installation support screen ends.
- the installation operator sets “use / not use” on the screen.
- the button is turned on and can be selected and set.
- the installation operator only needs to operate so as not to use the signal line of the molding machine interference outside signal and the signal line of the line interference outside signal.
- the setting is easily changed so that the molding machine operation is performed by removing the interlock between the molding machine interference non-interference signal and the line interference non-interference signal.
- the mold making apparatus 1 provided with the above-described installation support device is configured such that the installation support device displays character information regarding the installation procedure, connection of various signal lines, and the like, and includes a detailed button, a use button / non-use button, and a completion button.
- the button image is displayed and the use / non-use of various signal lines is selected, so that the installation operation can proceed in an interactive manner. For this reason, it is possible to easily perform the installation work accurately without error.
- the mold making apparatus 1 includes a mold extruding unit 4 for extruding the mold after molding to the conveying line, and the control unit 10 sends a mold extruding enable signal (“5-3” in FIG. 15) sent from the control unit of the conveying line. ) To function as a mold extrusion enable signal receiver.
- the mold making apparatus 1 causes the installation support apparatus to select use / non-use of the mold extrusion enable signal. When the use is selected, the installation support apparatus sets and stores, in the storage unit 19 of the control unit 10, a setting including reception of the mold extrudeable signal of the mold extrudeable signal receiving unit as the driveable condition of the mold extruding unit 4. .
- the installation support device sets and stores in the storage unit 19 of the control unit 10 a setting that excludes reception of the mold extrusion enable signal as a driveable condition of the mold extrusion unit 4.
- the mold making apparatus 1 can easily perform complicated setting work at the time of installation, which is necessary because it is an apparatus that performs a characteristic process of mold extrusion, This can be done accurately without requiring an installation instructor as in the past. Further, the mold making apparatus 1 can be set to perform mold extrusion at an appropriate timing.
- the control unit 10 functions as a mold extrusion completion signal output unit that transmits a mold extrusion completion signal (“5-1” in FIG. 15) to the control unit of the transport line.
- the mold making apparatus 1 causes the installation support apparatus to select use / nonuse of the mold extrusion completion signal.
- the installation support device sets a setting for outputting the mold extrusion completion signal from the mold extrusion completion signal output unit when the mold extrusion operation of the mold extrusion unit 4 is completed. 19 is set and stored.
- the installation support device controls a setting for excluding the output of the mold extrusion completion signal from the mold extrusion completion signal output unit when the mold extrusion operation of the mold extrusion unit 4 is completed.
- the setting is stored in the storage unit 19 of the unit 10.
- the control unit 10 generates a line interference out-of-line signal (“5-4” in FIG. 15) indicating that the mold making apparatus sent from the transfer line control unit is out of the interference of the transfer line. It functions as a signal receiving unit for receiving out-of-line interference.
- the mold making apparatus 1 causes the installation support apparatus to select use / non-use of the signal outside line interference.
- the installation support device stores, in the storage unit 19 of the control unit 10, the setting including the reception of the signal outside line interference of the signal outside signal interference unit as the driveable condition of the mold extruding unit 4. To do.
- the installation support apparatus sets and stores in the storage unit 19 of the control unit 10 a setting that excludes reception of the signal outside line interference as a condition that the mold extruding unit 4 can be driven.
- the mold making apparatus 1 is a device that performs a characteristic process called mold extrusion, and in this process, when setting an interlock that prevents a defect from occurring due to interference with the line.
- the complicated setting work at the time of installation which has been necessary can be easily performed, and can be accurately performed without requiring an installation instructor as in the past. Therefore, the mold making apparatus 1 can easily perform setting for safely operating the apparatus and realizing an appropriate molding operation.
- the mold making apparatus 1 includes a frame set squeeze cylinder 24 that drives the lower squeeze board 26, a lower frame cylinder 28 that drives the lower frame 29, and a cylinder that outputs a signal at the lower end of the frame set squeeze cylinder 24.
- a lower end signal output unit and a lower frame lower end signal output unit that outputs a signal at the lower end of the lower frame cylinder 28 are provided.
- the mold making apparatus 1 realizes mold extrusion in an appropriate and safe state without requiring complicated setting work.
- the mold making apparatus 1 includes a sand tank (aeration tank 43) for filling the molding space with sand, a sand amount detection sensor (not shown) for detecting the amount of sand in the sand tank, and a sand supply port of the sand tank. And a sand weighing signal ("5-5" in FIG. 15) indicating that the sand tank needs to be replenished with sand to the control section of the sand treatment facility. It functions as a sand weighing signal output unit.
- the mold making apparatus 1 causes the installation support apparatus to select use / non-use of the sand weighing signal.
- the installation support device outputs the sand measurement signal from the sand measurement signal output unit when it is detected that the sand gate 42 is open and sand replenishment is required by the sand amount detection sensor when use is selected.
- the setting to be set is stored in the storage unit 19 of the control unit 10.
- the mold making apparatus 1 sets and stores in the storage unit 19 of the control unit 10 a setting for excluding the output of the sand measurement signal from the sand measurement signal output unit.
- the mold making apparatus 1 can easily perform complicated setting work at the time of installation, which is necessary because it is an apparatus that requires sand replenishment to the sand tank. Thus, it can be performed accurately without requiring an installation instructor.
- the mold making apparatus 1 can replenish sand to the sand tank at an appropriate timing, the mold making apparatus 1 can perform the molding continuously.
- the installation support device according to the embodiment is applied to the blank frame mold making device.
- the installation support device according to the embodiment is applied to a frame molding machine having another structure. You can also.
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Abstract
Description
鋳型造型部2において、枠セットスクイズシリンダ24のピストンロッド24aは後退端に位置し、下スクイズボード26は下降端に位置する。また、下盛枠シリンダ28の上側のピストンロッド28aは後退端に位置し、下盛枠29は下降端に位置する。また、上枠シリンダ31のピストンロッド31aは前進端に位置し、上枠32は下降端に位置する。 (1) At the start (Figure 1)
In the
パターンシャトルシリンダ35のピストンロッド35aを前進させる。このピストンロッド35aの前進により、マスタープレート36が前進し、上側の4個の鍔付ローラ36bのうち左側の2個の鍔付ローラ36bが一対の走行レール34上に載ると共に下側の4個の鍔付ローラ36cが一対のガイドレール38上から離れるようになり、ピストンロッド35aが前進端まで前進したとき、マスタープレート36、下枠33及びマッチプレート37が鋳型造型部2のコラム27の内側の所定位置にセットされる。 (2) Pattern shuttle-in process (Figs. 2 and 7)
The
枠セットスクイズシリンダ24のピストンロッド24aを前進させて下スクイズボード26を上昇させると共に、下盛枠シリンダ28を前進させて下盛枠29を上昇させ、下盛枠29の位置決めピン29dを下枠33の位置決め孔(図示せず。)に挿通させ、下枠33の下面に下盛枠29を重合させ、下スクイズボード26、下盛枠29、下枠33及びマッチプレート37により密閉された下鋳型空間(下造型空間)を形成する。ここで、下スクイズボード26と下スクイズフレーム25は一体であるため、枠セットスクイズシリンダ24を昇降させると、下スクイズフレーム25も下スクイズボード26と共に昇降する。 (3) Frame setting process (Figure 8)
The
鋳型砂供給部5において、サンドゲート42(図2)を閉じ、エアレーションタンク43に圧縮空気を供給する。エアレーションタンク43内の鋳型砂51は、圧縮空気の空気圧により、下側の砂導入孔43a及び下盛枠29の鋳型砂導入口29cを経て下鋳型空間に導入されると共に、上側の砂導入孔43a及び上枠32の鋳型砂導入口32cを経て上鋳型空間に導入される。このエアレーション工程において、圧縮空気のみが、上枠32及び下枠33の側壁部に設置された排気孔(図示せず。)から外部に排出される。 (4) Aeration process In the molding
枠セットスクイズシリンダ24のピストンロッド24aを更に前進させ、上鋳型空間内の鋳型砂52及び下鋳型空間内の鋳型砂53を上スクイズボード30と下スクイズボード26とによって挟圧し、スクイズする。このスクイズ工程においては、下スクイズボード26の上昇に伴い、下盛枠29、下枠33、マッチプレート37及び上枠32が上昇する。このスクイズ工程S4により、上鋳型54及び下鋳型55が形成される。 (5) Squeeze process (Figure 6)
The
枠セットスクイズシリンダ24のピストンロッド24aを後退させ、下スクイズボード26を下降させる。下スクイズボード26の下降に伴い、下枠33、マッチプレート37、マスタープレート36、下盛枠29も下降する。下降途中において、マスタープレート36の上側の4個の鍔付ローラ36bが一対の走行レール34上に載り、マスタープレート36、下枠33及びマッチプレート37の下降が停止し、下スクイズボード26及び下盛枠29が下降を続行する。 (6) Draw (pulling) process The
ドロー工程において、マスタープレート36の上側の4個の鍔付ローラ26bが一対の走行レール34上に載ったとき、マスタープレート36は、パターンシャトルシリンダ35のピストンロッド35aの先端に連結された状態となる。 (7) Pattern shuttle-out process In the draw process, when the four flanged rollers 26b on the upper side of the
枠セットスクイズシリンダ24のピストンロッド24aを前進させて下スクイズボード26を上昇させ、上鋳型54の下面に下鋳型55を接触させる。このときの枠セットスクイズシリンダ24の前進出力は、スクイズ工程時の前進出力よりも小さくかつ上鋳型54及び下鋳型55を押し潰すことがないよう設定されている。 (8) Frame alignment step The
上枠シリンダ31のピストンロッド31aを後退させ、上枠32を上昇させる。上枠32の上昇により、上枠32から上鋳型54が抜枠される。抜枠後、上枠シリンダ31のピストンロッド31aを前進させ、上枠32を下降端(原位置)まで復帰させる。 (9) Drawing frame step The piston rod 31a of the
枠セットスクイズシリンダ24のピストンロッド24aを後退させ、下スクイズボード26を下降端(原位置)まで復帰させる。また、下盛枠シリンダ28の上側のピストンロッド28aを後退させ、下盛枠29を下降端(原位置)まで復帰させる。 (10) Frame separation step The
モールド押出シリンダ39のピストンロッド39aを前進させて押出プレート40を前進させ、下スクイズボード26上の鋳型(上鋳型54及び下鋳型55)を搬送ラインに送り出す。 (11) Mold Extrusion Step The
砂補給については、次の2通りの手法が考えられる。第1の手法は、空であることを検知する手法であり、上述の(1)~(11)の一連の工程とは別個に行う手法である。この第1の手法は、エアレーションタンクへの砂補給を毎回行うものでなく、エアレーションタンク43内の砂が所定量よりも少ないことを図示しないセンサが検知したときに砂補給が行われるという手法である。第2の手法は、満量であることを検知する手法であり、上述の(1)~(11)の一連の工程と連動してエアレーションタンクへの砂補給を毎回行うものである。第2の手法は、図示しないセンサがエアレーションタンク43内の砂が所定量よりも多くなることを検知するまで砂補給が行われるという手法である。第2の手法は、装置全体を小さくするために、タンク容量が1回の造型で用いられる砂量の1.3倍~3.0倍程度の場合に特に有効である。ここでは、第2の手法を行うものとして具体的に説明する。砂補給の場合には、図示しないセンサの検知に基づく砂計量信号を制御盤6が搬送ライン側のライン制御部8に送信し、ライン側に砂補充を要求する。砂計量信号は、例えば、エアレーション工程後の例えばドロー工程時に送信される。満量に近いことを示す閾値を超えることを図示しないセンサが検知するまで、制御盤6が砂計量信号を送信し続ける。ライン側ではこの信号に応じて砂をエアレーションタンク43に供給する。また、装置を最初に動かすときにもこの砂計量信号が送信され、エアレーションタンク43への砂供給がなされる。 (12) About sand replenishment For sand replenishment, the following two methods can be considered. The first method is a method of detecting that the space is empty, and is a method performed separately from the series of steps (1) to (11) described above. This first method is not a method of replenishing sand to the aeration tank every time, but is a method of replenishing sand when a sensor (not shown) detects that the amount of sand in the
Claims (12)
- 制御盤に含まれる制御部の動作により電気機器、空気圧力機器、及び油圧機器を動作させ、鋳型砂から鋳型を造型する鋳型造型装置における該鋳型造型装置の据え付けを支援する据付支援装置であって、
該制御盤に設けられ、文字を表示する表示部と、
据付作業者の操作により信号を入力するスイッチ操作部と、
該制御部に設けられ、該鋳型造型装置を据え付ける際の据え付け手順を対話形式で該表示部に表示するための情報を、予め記憶する据付手順記憶部と、
該据付手順記憶部を参照し、該据え付け手順の文字を該表示部に表示させ、該スイッチ操作部から入力されるスイッチ入力信号に基づき、据え付け手順を対話形式で順に表示するように制御する据付支援制御部と、
を備えた鋳型造型装置の据付支援装置。 An installation support device for supporting the installation of the mold making apparatus in a mold making apparatus for making a mold from mold sand by operating an electric device, an air pressure device, and a hydraulic device by operation of a control unit included in the control panel. ,
A display unit provided on the control panel for displaying characters;
A switch operation unit for inputting a signal by the operation of the installation operator;
An installation procedure storage unit for storing in advance information for displaying on the display unit in an interactive manner an installation procedure for installing the mold making apparatus provided in the control unit;
The installation procedure is controlled by referring to the installation procedure storage unit, displaying characters of the installation procedure on the display unit, and sequentially displaying the installation procedure interactively based on a switch input signal input from the switch operation unit. A support control unit;
An installation support apparatus for a mold making apparatus equipped with - 前記制御部には、外国語を含む複数の言語の言語辞書データが選択可能に予め記憶されている請求項1記載の鋳型造型装置の据付支援装置。 The mold molding apparatus installation support apparatus according to claim 1, wherein language control data of a plurality of languages including a foreign language is stored in the control unit in advance so as to be selectable.
- 前記表示部としてタッチパネルを有する表示器が前記制御盤に設置され、該表示器に据え付け手順と共に完了釦の釦画像を表示し、該完了釦に対応した該タッチパネルの該当箇所をオン操作したとき、完了を示す信号が前記制御部に入力され、全ての完了釦がオン操作されたときのみ、次の据え付け手順の画面表示に進むように構成した請求項1記載の鋳型造型装置の据付支援装置。 When a display unit having a touch panel as the display unit is installed in the control panel, the button image of the completion button is displayed together with the installation procedure on the display unit, and when the corresponding part of the touch panel corresponding to the completion button is turned on, 2. The mold molding apparatus installation support apparatus according to claim 1, wherein a signal indicating completion is input to the control unit, and only when all completion buttons are turned on, the screen display of the next installation procedure proceeds.
- 据え付け手順の詳細説明の文字情報が前記据付手順記憶部に記憶され、前記表示部の支援画面には詳細釦の画像を表示し、該詳細釦がオン操作されたとき、該据え付け手順の詳細説明の文字を該表示部に表示するように構成した請求項1記載の鋳型造型装置の据付支援装置。 The text information of the detailed description of the installation procedure is stored in the installation procedure storage unit, the image of the detail button is displayed on the support screen of the display unit, and when the detail button is turned on, the detailed description of the installation procedure The apparatus for supporting the installation of a mold making apparatus according to claim 1, wherein the character is displayed on the display unit.
- 前記制御盤と搬送ライン側のライン制御盤との間に接続する信号線の接続に関する文字情報が、前記据付手順記憶部に記憶され、前記表示部の支援画面には該文字情報と共に、使用釦と不使用釦の画像が選択表示可能に表示され、該不使用釦がオン操作されたとき、該信号線の不使用に伴う設定処理を前記制御部の記憶部に設定記憶する請求項1記載の鋳型造型装置の据付支援装置。 Character information relating to the connection of the signal line connected between the control panel and the line control panel on the conveyance line side is stored in the installation procedure storage unit, and the use button is used together with the character information on the support screen of the display unit 2. An image of a non-use button is displayed so that it can be selectively displayed, and when the non-use button is turned on, a setting process associated with non-use of the signal line is set and stored in the storage unit of the control unit. Installation support device for mold making equipment.
- 前記鋳型造型装置には、造型後の鋳型を該鋳型造型装置外の搬送ラインに押し出すモールド押出機構が設けられ、
前記制御部には、前記搬送ラインの制御部から送られる、前記モールド押出機構によるモールド押し出しが可能な状態であることを示すモールド押出可信号を受信するモールド押出可信号受信部が設けられ、
前記制御盤と搬送ライン側のライン制御盤との間に接続するモールド押出可信号用の信号線の接続に関する文字情報が、前記据付手順記憶部に記憶され、前記表示部の支援画面には該文字情報と共に、該モールド押出可信号の使用若しくは不使用を選択可能な画像が表示され、
該使用が選択されたとき、前記モールド押出機構の駆動可能条件として、前記モールド押出可信号受信部の該モールド押出可信号の受信を含める設定を前記制御部の記憶部に設定記憶し、
該不使用が選択されたとき、前記モールド押出機構の駆動可能条件としての該モールド押出可信号の受信を除外する設定を前記制御部の記憶部に設定記憶する請求項1記載の鋳型造型装置の据付支援装置。 The mold making apparatus is provided with a mold extruding mechanism for extruding the molded mold to a conveying line outside the mold making apparatus,
The control unit is provided with a mold extrudeable signal receiving unit that receives a mold extrudeable signal that indicates that the mold extruding mechanism is capable of being extruded by the mold extruding mechanism, which is sent from the transport line control unit.
Character information regarding the connection of the signal line for mold extrusion enabling signal connected between the control panel and the line control panel on the conveyance line side is stored in the installation procedure storage unit, and the support screen of the display unit includes the character information. Along with the character information, an image that can be used or not used to display the mold extrusion enable signal is displayed,
When the use is selected, a setting including reception of the mold extrudeable signal of the mold extrudeable signal receiving unit as a drivable condition of the mold extruding mechanism is set and stored in the storage unit of the control unit,
2. The mold making apparatus according to claim 1, wherein when the non-use is selected, a setting for excluding reception of the mold extrusion enable signal as a driveable condition of the mold extrusion mechanism is set and stored in the storage unit of the control unit. Installation support device. - 前記制御部には、前記搬送ラインの制御部に対して前記モールド押出機構によるモールド押し出しが完了したことを示すモールド押出完了信号を送るモールド押出完了信号出力部が設けられ、
前記制御盤と搬送ライン側のライン制御盤との間に接続するモールド押出完了信号用の信号線の接続に関する文字情報が、前記据付手順記憶部に記憶され、前記表示部の支援画面には該文字情報と共に、該モールド押出完了信号の使用若しくは不使用を選択可能な画像が表示され、
該使用が選択されたとき、該モールド押出機構のモールド押し出し動作が完了した際に該モールド押出完了信号出力部から該モールド押出完了信号を出力する設定を、前記制御部の記憶部に設定記憶し、
該不使用が選択されたとき、該モールド押出機構のモールド押し出し動作が完了した際に該モールド押出完了信号出力部から該モールド押出完了信号の出力を除外する設定を前記制御部の記憶部に設定記憶する請求項6記載の鋳型造型装置の据付支援装置。 The control unit is provided with a mold extrusion completion signal output unit that sends a mold extrusion completion signal indicating that mold extrusion by the mold extrusion mechanism is completed to the control unit of the transport line,
Character information regarding the connection of the signal line for the mold extrusion completion signal connected between the control panel and the line control panel on the conveyance line side is stored in the installation procedure storage unit, and the support screen of the display unit includes the character information. Along with the character information, an image that can be used or not to use the mold extrusion completion signal is displayed,
When the use is selected, a setting for outputting the mold extrusion completion signal from the mold extrusion completion signal output unit when the mold extrusion operation of the mold extrusion mechanism is completed is stored in the storage unit of the control unit. ,
When the non-use is selected, a setting for excluding the output of the mold extrusion completion signal from the mold extrusion completion signal output unit when the mold extrusion operation of the mold extrusion mechanism is completed is set in the storage unit of the control unit The apparatus for supporting installation of a mold making apparatus according to claim 6 for storing. - 前記鋳型造型装置には、下スクイズ部材を駆動する枠セットスクイズシリンダと、下盛枠を駆動する下盛枠シリンダとが設けられ、
該枠セットスクイズシリンダの下降端でシリンダ下降端信号を出力するシリンダ下降端信号出力部と、該下盛枠シリンダの下降端で枠下降端信号を出力する枠下降端信号出力部とが設けられ、
前記モールド押出可信号の使用が選択されたとき、前記モールド押出機構の駆動可能なアンド駆動条件として、該シリンダ下降端信号及び該枠下降端信号が加えて設定記憶され、
前記モールド押出可信号の不使用が選択されたとき、該シリンダ下降端信号及び該枠下降端信号のみが該モールド押出機構の駆動可能条件として設定記憶される請求項6記載の鋳型造型装置の据付支援装置。 The mold making apparatus includes a frame set squeeze cylinder that drives a lower squeeze member, and a lower frame cylinder that drives a lower frame,
A cylinder descending end signal output unit that outputs a cylinder descending end signal at the descending end of the frame set squeeze cylinder, and a frame descending end signal output unit that outputs a frame descending end signal at the descending end of the lower frame frame cylinder are provided. ,
When the use of the mold extrusion enable signal is selected, the cylinder lowering end signal and the frame lowering end signal are set and stored as AND driving conditions for driving the mold extruding mechanism,
7. The mold making apparatus according to claim 6, wherein when the non-use of the mold extruding enable signal is selected, only the cylinder lowering end signal and the frame lowering end signal are set and stored as driveable conditions of the mold extruding mechanism. Support device. - 前記制御部には、前記搬送ラインの制御部から送られる、前記鋳型造型装置が前記搬送ラインの干渉外であることを示す干渉外信号を受信するライン干渉外信号受信部が設けられ、
前記制御盤と搬送ライン側のライン制御盤との間に接続するライン干渉外信号用の信号線の接続に関する文字情報が、前記据付手順記憶部に記憶され、前記表示部の支援画面には該文字情報と共に、該ライン干渉外信号の使用若しくは不使用を選択可能な画像が表示され、
該使用が選択されたとき、前記モールド押出機構の駆動可能条件として、前記ライン干渉外信号受信部の該ライン干渉外信号の受信を含める設定を前記制御部の記憶部に設定記憶し、
該不使用が選択されたとき、前記モールド押出機構の駆動可能条件としての該ライン干渉外信号の受信を除外する設定を前記制御部の記憶部に設定記憶する請求項6記載の鋳型造型装置の据付支援装置。 The control unit is provided with a line interference non-interference signal receiving unit that receives a signal outside interference indicating that the mold making apparatus is out of interference with the transport line, which is sent from the control unit of the transport line,
Character information relating to connection of signal lines for signal outside line interference connected between the control panel and the line control panel on the conveyance line side is stored in the installation procedure storage unit, and the support screen of the display unit includes the character information. Along with the text information, an image that can be used to select whether or not to use the signal outside line interference is displayed,
When the use is selected, as a drivable condition of the mold extruding mechanism, the setting including the reception of the signal outside line interference of the signal outside signal interference reception unit is set and stored in the storage unit of the control unit,
The mold making apparatus according to claim 6, wherein when the non-use is selected, a setting for excluding reception of the signal outside line interference as a driveable condition of the mold extrusion mechanism is set and stored in a storage unit of the control unit. Installation support device. - 前記鋳型造型装置には、下スクイズ部材を駆動する枠セットスクイズシリンダと、下盛枠を駆動する下盛枠シリンダとが設けられ、
該枠セットスクイズシリンダの下降端でシリンダ下降端信号を出力するシリンダ下降端信号出力部と、該下盛枠シリンダの下降端で枠下降端信号を出力する枠下降端信号出力部とが設けられ、
前記モールド押出可信号及び前記ライン干渉外信号の一方又は両方の使用が選択されたとき、前記モールド押出機構の駆動可能なアンド駆動条件として、該シリンダ下降端信号及び該枠下降端信号が加えて設定記憶され、
前記モールド押出可信号の不使用が選択されるとともに前記ライン干渉外信号の不使用が選択されたとき、該シリンダ下降端信号及び該枠下降端信号のみが該モールド押出機構の駆動可能条件として設定記憶される請求項9記載の鋳型造型装置の据付支援装置。 The mold making apparatus includes a frame set squeeze cylinder that drives a lower squeeze member, and a lower frame cylinder that drives a lower frame,
A cylinder descending end signal output unit that outputs a cylinder descending end signal at the descending end of the frame set squeeze cylinder, and a frame descending end signal output unit that outputs a frame descending end signal at the descending end of the lower frame frame cylinder are provided. ,
When use of one or both of the mold extrusion enable signal and the line interference out-of-line signal is selected, the cylinder lowering end signal and the frame lowering end signal are added as AND driving conditions for driving the mold extruding mechanism. Settings are memorized,
When non-use of the mold extruding enable signal is selected and non-use of the signal outside line interference is selected, only the cylinder lowering end signal and the frame lowering end signal are set as driveable conditions for the mold extruding mechanism. The apparatus for supporting installation of a mold making apparatus according to claim 9, wherein the apparatus is stored. - 前記鋳型造型装置には、造型空間に砂充填を行うサンドタンクと、
該サンドタンク内の砂量を検知する砂量検知センサと、
該サンドタンクの砂補給口を開閉するサンドゲートとが設けられ、
前記制御部には、砂処理設備の制御部に対して前記サンドタンクの砂補給が必要な状態であることを示す砂計量信号を送る砂計量信号出力部が設けられ、
前記制御盤と砂処理設備の制御盤との間に接続する砂計量信号用の信号線の接続に関する文字情報が、前記据付手順記憶部に記憶され、前記表示部の支援画面には該文字情報と共に、該砂計量信号の使用若しくは不使用を選択可能な画像が表示され、
該使用が選択されたとき、前記サンドゲートが開状態で且つ前記砂量検知センサにより砂補給が必要であることを検知した際に該砂計量信号出力部から該砂計量信号を出力する設定を、前記制御部の記憶部に設定記憶し、
該不使用が選択されたとき、該砂計量信号出力部から該砂計量信号の出力を除外する設定を前記制御部の記憶部に設定記憶する請求項6記載の鋳型造型装置の据付支援装置。 The mold making apparatus includes a sand tank for filling the molding space with sand,
A sand amount detection sensor for detecting the amount of sand in the sand tank;
A sand gate that opens and closes a sand supply port of the sand tank;
The control unit is provided with a sand measurement signal output unit that sends a sand measurement signal indicating that sand replenishment of the sand tank is required to the control unit of the sand treatment facility,
Character information relating to the connection of the signal line for the sand weighing signal connected between the control panel and the control panel of the sand treatment facility is stored in the installation procedure storage unit, and the character information is displayed on the support screen of the display unit In addition, an image that can be used to select whether or not to use the sand weighing signal is displayed,
When the use is selected, a setting is made to output the sand measurement signal from the sand measurement signal output unit when it is detected that the sand gate is open and sand replenishment is required by the sand amount detection sensor. , Setting and storing in the storage unit of the control unit,
The mold molding apparatus installation support apparatus according to claim 6, wherein when the non-use is selected, a setting for excluding the output of the sand weighing signal from the sand weighing signal output section is set and stored in the storage section of the control section. - 請求項1乃至請求項11の内いずれか1項記載の据付支援装置と、
上鋳枠及び下鋳枠からなる上下鋳枠と、
該上下鋳枠の間に入出可能とされたマッチプレートと、
該マッチプレートを挟持した前記上下鋳枠のそれぞれの開口部に位置することで上造型空間及び下造型空間を形成する上スクイズ部材及び下スクイズ部材と、
該上造型空間及び該下造型空間に砂充填を行うサンドタンクと
を備える鋳型造型装置。 The installation support apparatus according to any one of claims 1 to 11,
Upper and lower casting frames comprising an upper casting frame and a lower casting frame;
A match plate that can be inserted and removed between the upper and lower casting frames;
An upper squeeze member and a lower squeeze member that form an upper molding space and a lower molding space by being positioned at respective openings of the upper and lower casting frames sandwiching the match plate;
A mold making apparatus comprising: a sand tank for filling the upper molding space and the lower molding space with sand.
Priority Applications (4)
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CN201180054029.2A CN103209782B (en) | 2010-11-10 | 2011-09-21 | Mounting assist device for mold-making apparatus, and mold-making apparatus |
UAA201307183A UA109163C2 (en) | 2010-11-10 | 2011-09-21 | INSTALLATION ACCESSORIES FOR INSTALLATION OF MOLDING FORM PRODUCTION AND INSTALLATION OF MOLDING FORM PRODUCTION |
JP2012542842A JP5803932B2 (en) | 2010-11-10 | 2011-09-21 | Installation support device for mold making device and mold making device |
EP11839781.9A EP2631023A4 (en) | 2010-11-10 | 2011-09-21 | Mounting assist device for mold-making apparatus, and mold-making apparatus |
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JP (1) | JP5803932B2 (en) |
CN (1) | CN103209782B (en) |
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JP2016501721A (en) * | 2012-10-04 | 2016-01-21 | 新東工業株式会社 | Equipment inspection system |
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JP6233187B2 (en) * | 2014-05-27 | 2017-11-22 | 新東工業株式会社 | Self-hardening mold making equipment |
TWI698295B (en) * | 2016-05-17 | 2020-07-11 | 日商新東工業股份有限公司 | Boxless molding machine |
CN106563776A (en) * | 2016-10-28 | 2017-04-19 | 宁夏共享模具有限公司 | Control system and control method of casting shaping process |
TW201832900A (en) * | 2016-12-01 | 2018-09-16 | 日商新東工業股份有限公司 | Information display system for casting facility |
WO2018104842A2 (en) * | 2016-12-05 | 2018-06-14 | Disa Industries A/S | Sand moulding machine and method of producing sand mould parts |
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JP5803932B2 (en) | 2015-11-04 |
EP2631023A1 (en) | 2013-08-28 |
TW201233463A (en) | 2012-08-16 |
UA109163C2 (en) | 2015-07-27 |
TWI581877B (en) | 2017-05-11 |
EP2631023A4 (en) | 2017-03-29 |
CN103209782B (en) | 2015-01-14 |
CN103209782A (en) | 2013-07-17 |
JPWO2012063557A1 (en) | 2014-05-12 |
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