CN103203379B - Wire drawing take-up Unit erriger - Google Patents
Wire drawing take-up Unit erriger Download PDFInfo
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- CN103203379B CN103203379B CN201310106772.9A CN201310106772A CN103203379B CN 103203379 B CN103203379 B CN 103203379B CN 201310106772 A CN201310106772 A CN 201310106772A CN 103203379 B CN103203379 B CN 103203379B
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Abstract
The present invention relates to metal wire material wire-drawing machine tool equipment technical field, disclose a kind of wire drawing take-up Unit erriger, comprise unwrapping wire framework, overheadly more hold pay off rack, line-breakage sensor, wire drawing main frame, trunk-type automatic wire-unloading machine, limitation automatic catch line apparatus, long-pending wire frame workbench, overhead pay off rack, wire drawing main frame, the trunk-type automatic wire-unloading machine more held is seated in same frame, and wire drawing main frame and trunk-type automatic wire-unloading machine use same motor-driven.In drawing production of the present invention, produce the electrical controls such as random line, any mould broken string, fixed length or fixed heavy setting, the setting of drawing speed, the setting of starting braking time all to be realized by the PLD of this Corporation R & D, person-computer union sets, fault alarm shows, assembled electric control system handling safety, electromechanical integration, automaticity is high, and have energy-saving and cost-reducing, complete set of equipments floor space is little, output is high, improve the upper people's labour intensity of operation and working environment.
Description
Technical field
The present invention relates to metal wire material wire-drawing machine tool equipment technical field, particularly relate to a kind of wire drawing take-up Unit erriger.
Background technology
On current factory wire-drawing production line, if conventional metal drawing take-up form adopts trunk-type to unload the equipment of line, be all wire drawing machine and admission machine absolute construction.And be combined into a unit by wire drawing production technology and different performance requirements, in actual drawing production, there is following several defect:
(1) take-up diameter is less than Ф 1.6mm, take-up speed higher than under the condition of 400 ms/min, is all not suitable with the defect adopting trunk-type to unload the equipment of line.
(2) unload after all needing manually to hang nose when line changes long-pending wire frame and could change, therefore can not accomplish the weight such as the setting weighing apparatus of frame line.
(3) wire drawing take-up extension set needs two motor drag, and energy consumption is high, and productivity effect is low, operator's labour intensity is large.
(4) wire drawing is asynchronous with take-up speed, the hidden danger of easy bad student's disconnection fault.
(5) because wire rod is by the inevitable shadow noon of the large caused wire rod heating of wire drawing die friction, cause cable winding drum to generate heat, cause the superimposing thread card line line of fall have some setbacks phenomenon, again can bad student's " filigree ".
(6) wire drawing take-up extension set, the shortcomings such as footprint area is large.
Summary of the invention
The present invention is directed to the problems referred to above existing in existing wiredrawing machinery equipment technical field, provide a kind of wire drawing take-up Unit erriger.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals:
Wire drawing take-up Unit erriger, comprise unwrapping wire framework, overheadly more hold pay off rack, line-breakage sensor, wire drawing main frame, trunk-type automatic wire-unloading machine, limitation automatic catch line apparatus, long-pending wire frame workbench, overhead pay off rack, wire drawing main frame, the trunk-type automatic wire-unloading machine more held is seated in same frame, and wire drawing main frame and trunk-type automatic wire-unloading machine jointly link into an integrated entity and driven by same motor.
Preferably, described wire drawing take-up Unit erriger, wire drawing base line is walked around unwrapping wire frame successively, is overheadly more held pay off rack, line-breakage sensor, wire drawing main frame, trunk-type automatic wire-unloading machine, limitation automatic catch line apparatus, long-pending wire frame workbench.
Preferably, described wire drawing take-up Unit erriger, trunk-type automatic wire-unloading machine is provided with quill shaft, trunk-type unloads line cage and cable winding drum bearing block, trunk-type unloads the bridge of the nose muscle being provided with single garden steel above line cage and making, bridge of the nose muscle becomes arc shaped, one end is bent downwardly, and trunk-type unloads above line cage and arranges limitation automatic catch line apparatus.
Preferably, described wire drawing take-up Unit erriger, the quill shaft both sides of trunk-type automatic wire-unloading machine are provided with water inlet pipe and outlet pipe forms circulation water flowing cooling device, and water inlet pipe extends to quill shaft top, are provided with water inlet pipe cooling base and outlet pipe cooling base outside water inlet pipe and outlet pipe.Be specially designed circulating water innovation structure, solve cable reel heating, cause the superimposing thread card line line of fall to have some setbacks phenomenon, zinc-plated, mace draws product line " filigree " defect again.Water inlet pipe cooling base and outlet pipe cool base and all adopt the seal preventing seepage, adopt imported product NCG axle rotation lattice to enclose first, prevent infiltration and corrosion.
Preferably, described wire drawing take-up Unit erriger, have employed the planet synchronous cog belt gear transmission structure device of two pairs of reversed operations, achieves cable winding drum self-locking static, reaches to unload line and change frame without the need to hanging the object of nose.
Preferably, be provided with the 3rd synchromesh gear outside the quill shaft of described trunk-type automatic wire-unloading machine, the 3rd synchromesh gear connects the second synchromesh gear, and the first synchromesh gear rear end arranges electromagnetic clutch.Arrange the function that electromagnetic clutch reaches wire drawing machine, admission machine single action and interlock in rear end, the first synchromesh gear and the wire drawing machine synchromesh gear entered on axle is the source of the power transmission of wire drawing machine and trunk-type discharger of metal wires.
Preferably, above described trunk-type automatic wire-unloading machine, be provided with automatic catch line apparatus, below trunk-type automatic wire-unloading machine, be provided with long-pending wire frame workbench, below long-pending wire frame workbench, e-platform pound is set and claims.Electronic platform scale claims platform, and it has, and peeling is multiple 0, weight set, signal transmission, change the functions such as frame warning.
Preferably, described pay off rack overheadly more holds unwrapping wire, is provided with random line lugs and line-breakage sensor is installed at inlet wire wheel place, and signal realizes in drawing process by PLD, reaches any mould broken string and stops in emergency.
Preferably, the cable winding drum center line of described trunk-type automatic wire-unloading machine and wire drawing main frame be not on same parallel water horizontal line, and intersecting angle is selected within the scope of 1 to 10 degree.Within the scope of 1 to 10 degree, be conducive to trunk-type automatic wire-unloading machine unload line.
The present invention, owing to have employed above technical scheme, has significant technique effect:
The present invention is a kind of compact conformation, energy-saving and cost-reducing, stable drive noise is low, wire drawing production outage is low, productivity effect is high, operator is safe and reliable, the high-velocity wire wire drawing of a new generation that labour intensity is low, automaticity is high, trunk-type unloads line Unit erriger automatically.In drawing production, produce the electrical controls such as chaos of released wire, any mould broken string, fixed length or fixed heavy setting, the setting of drawing speed, the setting of starting braking time all realized by the PLD of this Corporation R & D, person-computer union sets, fault alarm shows, assembled electric control system handling safety, electromechanical integration automaticity is high, and have energy-saving and cost-reducing, complete set of equipments floor space is little, output is high, improve the upper advantage such as people's labour intensity and working environment of operation.
Accompanying drawing explanation
Fig. 1 is structure chart of the present invention.
Fig. 2 is wire drawing host structure chart of the present invention.
Fig. 3 is trunk-type automatic wire-unloading machine structure chart of the present invention.
Fig. 4 is trunk-type automatic wire-unloading machine side view of the present invention.
The toponym that in accompanying drawing, each number designation refers to is as follows: wherein 1-comprise unwrapping wire framework, 2-overheadly more hold pay off rack, 3-line-breakage sensor, 4-wire drawing main frame, 5-trunk-type automatic wire-unloading machine, 6-limitation automatic catch line apparatus, 7-long-pending wire frame workbench, 41-electrical machine belt pulley, 42-enter shaft pulley, 43-enter axle, 416-motor, 52-the three synchromesh gear, 53-quill shaft, 54-water inlet pipe refrigerating seat, 55-water inlet pipe, 56-planet synchronous cog belt gear transmission structure, 57-cable winding drum, 58-trunk-type unloads line cage, 59 umbrella shells, 510 second synchromesh gears, 511 first synchromesh gears, 512-electromagnetic clutch, 515-wire spool, 518-outlet pipe refrigerating seat, 519-outlet pipe, 516-bridge of the nose muscle, 8-incoming wire guide wheel.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail.
Embodiment 1
Wire drawing take-up Unit erriger, comprise unwrapping wire framework 1, overhead more end pay off rack 2, line-breakage sensor 3, wire drawing main frame 4, trunk-type automatic wire-unloading machine 5, limitation automatic catch line apparatus 6, long-pending wire frame workbench 7, wire drawing base line walks around unwrapping wire framework 1, overhead more end pay off rack 2, line-breakage sensor 3, wire drawing main frame 4, trunk-type automatic wire-unloading machine 5, limitation automatic catch line apparatus 6, long-pending wire frame workbench 7 successively.
Overhead more end pay off rack 2, wire drawing main frame 4, trunk-type automatic wire-unloading machine 5 are seated in same frame, and wire drawing main frame 4 and trunk-type automatic wire-unloading machine 5 are jointly connected and are driven by same motor 416.Motor 416 connects electrical machine belt pulley 41, electrical machine belt pulley 41 with enter shaft pulley 42 and be connected, enter shaft pulley 42 and be located on outside axle 43.Wire drawing main frame 4 enters a pair synchromesh gear on axle 43 and is passed to 811, through changing 90 degree of directions through a pair spiral shell umbrella 59, then reaches the 3rd synchromesh gear 52 on quill shaft 53 through the second synchromesh gear 52.Quill shaft 53 both sides are provided with water inlet pipe 55 and outlet pipe 518 forms circulation water flowing cooling device, and water inlet pipe 55 extends to quill shaft 53 top, are provided with water inlet pipe cooling base 54 and outlet pipe cooling base 519 outside water inlet pipe 55 and outlet pipe 518.Water inlet pipe 55 and outlet pipe 518 are hidden at quill shaft 53 inner, water flows into through water inlet pipe 55, until quill shaft 53 top passing in cable winding drum discharges, get rid of through outlet pipe 519, because water inlet pipe cooling base 54 and outlet pipe cooling base 518 adopt imported product NCG axle rotation lattice to enclose seal, can service life be improved, avoid aqueous corrosion and Seepage.
Quill shaft 53 is provided with planet synchronous cog belt gear transmission structure 56 and incoming wire guide wheel 8.Be provided with the 3rd synchromesh gear the 52, three synchromesh gear 52 outside quill shaft 53 to connect the second synchromesh gear and change 90 degree of directions through a pair spiral shell umbrella again and be passed to the first synchromesh gear 511, first synchromesh gear 511 rear end and arrange electromagnetic clutch 512.
Trunk-type automatic wire-unloading machine 5 is provided with trunk-type and unloads line cage 58 and cable winding drum bearing block 514, trunk-type unloads the bridge of the nose muscle 516 being provided with the making of single round steel above line cage 58, bridge of the nose muscle 516 one-tenth arc shapeds, one end is bent downwardly, and arranges limitation automatic catch line apparatus 6 above bridge of the nose muscle 516.When trunk-type automatic wire-unloading machine 5 unloads line, bridge of the nose muscle 516 can regulate voluntarily line of fall radian to control lopping line of fall speed and drawing speed synchronous.
Be provided with automatic catch line apparatus 6 above trunk-type automatic wire-unloading machine 5, below trunk-type automatic wire-unloading machine 5, be provided with long-pending wire frame workbench 7, below long-pending wire frame workbench 7, electronic platform scale is set and claims platform.Electronic platform scale below long-pending wire frame workbench 7 claims platform, and it has, and peeling is multiple 0, weight set, signal transmission, change the functions such as frame warning.When electronic platform scale sets weight, when long-pending wire frame workbench 7 reaches pre-weight, directly sent out by signal, limitation automatic transmission line apparatus 6 receives signal, realizes shelves line voluntarily.
Be provided with random line sensor 3 at overhead more end pay off rack 2, line-breakage sensor 3 is arranged on the incoming wire guide wheel device of wire drawing main frame 4, can realize any one broken string situation by the process of electric control system signal.
When realizing whole device, the cable winding drum center line of trunk-type automatic wire-unloading machine 5 and wire drawing main frame 4 be not on same parallel water horizontal line, and intersecting angle will be selected within the scope of 1 to 10 degree.
In a word, the foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.
Claims (9)
1. wire drawing take-up Unit erriger, comprise unwrapping wire framework (1), overheadly more hold pay off rack (2), line-breakage sensor (3), wire drawing main frame (4), trunk-type automatic wire-unloading machine (5), limitation automatic catch line apparatus (6), long-pending wire frame workbench (7), it is characterized in that: overhead pay off rack (2), wire drawing main frame (4), the trunk-type automatic wire-unloading machine (5) more held is seated in same frame, wire drawing main frame (4) and trunk-type automatic wire-unloading machine (5) are driven by same motor (416) jointly; Trunk-type automatic wire-unloading machine (5) is provided with quill shaft (53), trunk-type unloads line cage (58) and cable winding drum bearing block (514), trunk-type unloads the bridge of the nose muscle (516) that line cage (58) top is provided with the making of single round steel, bridge of the nose muscle (516) becomes arc shaped, one end is bent downwardly, and the line of fall radian of bridge of the nose muscle (516) can regulate; Trunk-type unloads line cage (58) top and arranges limitation automatic catch line apparatus (6).
2. wire drawing take-up Unit erriger according to claim 1, is characterized in that: wire drawing base line is walked around unwrapping wire framework (1) successively, overheadly more held pay off rack (2), line-breakage sensor (3), wire drawing main frame (4), trunk-type automatic wire-unloading machine (5), limitation automatic catch line apparatus (6), long-pending wire frame workbench (7).
3. wire drawing take-up Unit erriger according to claim 1, it is characterized in that: quill shaft (53) both sides of trunk-type automatic wire-unloading machine (5) are provided with water inlet pipe (55) and outlet pipe (519) forms circulation water flowing cooling device, water inlet pipe (55) extends to quill shaft (53) top, and water inlet pipe (55) and outlet pipe (519) outside are provided with water inlet pipe cooling base (54) and outlet pipe cooling base (518).
4. wire drawing take-up Unit erriger according to claim 1, is characterized in that: trunk-type automatic wire-unloading machine (5) is provided with planet synchronous cog belt gear transmission structure (56) and incoming wire guide wheel (8).
5. wire drawing take-up Unit erriger according to claim 1, it is characterized in that: quill shaft (53) outside of trunk-type automatic wire-unloading machine (5) is provided with the 3rd synchromesh gear (52), 3rd synchromesh gear (52) connects the second synchromesh gear (510), second synchromesh gear (510) changes 90 degree of directions through a pair spiral shell umbrella tooth (59), and having the first synchromesh gear (511) at spiral shell umbrella tooth (59) axle head, the first synchromesh gear (511) rear end arranges electromagnetic clutch (512).
6. wire drawing take-up Unit erriger according to claim 1, it is characterized in that: trunk-type automatic wire-unloading machine (5) top is provided with limitation automatic catch line apparatus (6), trunk-type automatic wire-unloading machine (5) below is provided with long-pending wire frame workbench (7), and long-pending wire frame workbench (7) below arranges electronic platform scale and claims platform.
7. wire drawing take-up Unit erriger according to claim 1, it is characterized in that: wire drawing main frame (4) is provided with motor (416), motor (416) connects electrical machine belt pulley (41), electrical machine belt pulley (41) with enter shaft pulley (42) and be connected, enter shaft pulley (42) and be located on into axle (43) outside.
8. wire drawing take-up Unit erriger according to claim 4, is characterized in that: be provided with line-breakage sensor (3) at incoming wire guide wheel (8) the device place of wire drawing main frame (4).
9. wire drawing take-up Unit erriger according to claim 1, it is characterized in that: the cable winding drum center line of trunk-type automatic wire-unloading machine (5) and wire drawing main frame (4) be not on same parallel water horizontal line, and intersecting angle is selected within the scope of 1 to 10 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310106772.9A CN103203379B (en) | 2013-03-28 | 2013-03-28 | Wire drawing take-up Unit erriger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310106772.9A CN103203379B (en) | 2013-03-28 | 2013-03-28 | Wire drawing take-up Unit erriger |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103203379A CN103203379A (en) | 2013-07-17 |
| CN103203379B true CN103203379B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310106772.9A Active CN103203379B (en) | 2013-03-28 | 2013-03-28 | Wire drawing take-up Unit erriger |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2142877Y (en) * | 1992-10-19 | 1993-09-29 | 江树竹 | Multifunction speed reducer |
| CN1481947A (en) * | 2002-09-11 | 2004-03-17 | 蒋燕林 | Double-lined drawing machine |
| CN1672890A (en) * | 2005-04-11 | 2005-09-28 | 广东工业大学 | Multifunctional modular machine tool |
| CN1739873A (en) * | 2005-09-22 | 2006-03-01 | 袁关兴 | Nine-mold copper wire drawbench set |
| CN101391272A (en) * | 2007-09-22 | 2009-03-25 | 贵州航天南海机电有限公司 | Quincunx wire unloading device |
| CN201394592Y (en) * | 2009-04-14 | 2010-02-03 | 无锡市常欣机电科技有限公司 | Cooling system of trunk wire rewinding machine |
| CN203155728U (en) * | 2013-03-28 | 2013-08-28 | 杭州桐庐华盛拉丝机械厂 | Wire drawing take-up combined unit |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10216828A (en) * | 1997-01-30 | 1998-08-18 | Sumitomo Metal Ind Ltd | Continuos wire drawing device and wire drawing method for wire rod with slender diameter, using this method |
-
2013
- 2013-03-28 CN CN201310106772.9A patent/CN103203379B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2142877Y (en) * | 1992-10-19 | 1993-09-29 | 江树竹 | Multifunction speed reducer |
| CN1481947A (en) * | 2002-09-11 | 2004-03-17 | 蒋燕林 | Double-lined drawing machine |
| CN1672890A (en) * | 2005-04-11 | 2005-09-28 | 广东工业大学 | Multifunctional modular machine tool |
| CN1739873A (en) * | 2005-09-22 | 2006-03-01 | 袁关兴 | Nine-mold copper wire drawbench set |
| CN101391272A (en) * | 2007-09-22 | 2009-03-25 | 贵州航天南海机电有限公司 | Quincunx wire unloading device |
| CN201394592Y (en) * | 2009-04-14 | 2010-02-03 | 无锡市常欣机电科技有限公司 | Cooling system of trunk wire rewinding machine |
| CN203155728U (en) * | 2013-03-28 | 2013-08-28 | 杭州桐庐华盛拉丝机械厂 | Wire drawing take-up combined unit |
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| Publication number | Publication date |
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| CN103203379A (en) | 2013-07-17 |
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Address after: 311504 No. 96, old street, zhixia village, Fuchunjiang Town, Tonglu County, Hangzhou City, Zhejiang Province Patentee after: Hangzhou Tonglu Huasheng wire drawing Machinery Co.,Ltd. Address before: 311504 Zhixia Industrial Zone, Fuchunjiang Town, Tonglu, Hangzhou City, Zhejiang Province Patentee before: HANGZHOU TONGLU HUASHENG DRAWING MACHINERY FACTORY |
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