CN1739873A - Nine-mold copper wire drawbench set - Google Patents
Nine-mold copper wire drawbench set Download PDFInfo
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- CN1739873A CN1739873A CN 200510060845 CN200510060845A CN1739873A CN 1739873 A CN1739873 A CN 1739873A CN 200510060845 CN200510060845 CN 200510060845 CN 200510060845 A CN200510060845 A CN 200510060845A CN 1739873 A CN1739873 A CN 1739873A
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Abstract
The present invention is nine-mold copper wire drawbench set and aims at providing one wire drawbench set with proper drawing slide force, not reduced mechanical speed ratio, low power consumption and long service life of cone pulley. The nine-mold copper wire drawbench set includes a overhead unwinding wheel, wire inlet sensor, wire outlet sensor, main wire drawing unit, wire separating wheel, wire unloading unit, iron frame, rotary bench, main motor, hydraulic station and electric control box. It features the main wire drawing unit including four sets of parallel driving cone pulleys and one speed defining wheel, each of the driving cone pulley set includes two sheets mounted in the front end of the main shaft, and transmission gears with matched teeth number are installed in the back end of the main shaft. The present invention is used in drawing copper rod into copper wire.
Description
Technical field
The present invention relates to wire-drawing equipment, especially a kind of nine-mold copper wire drawbench group.Be applicable to that with the drawing of copper bar be copper cash.
Background technology
Copper material generally arrives the specification copper bar of diameter 8.0mm through smelting moulding and rolling, pulls to the copper cash of diameter 2.5～3.0mm then from the copper bar of diameter 8.0mm, finishes the copper bar and will rely on wire drawing machine to finish to the drawing of copper cash.Those skilled in the art knows, copper cash is in drawing process, and the relation of the mechanical speed increasing ratio Q that the percentage elongation K of its drawing and wire drawing machine are intrinsic should determine in certain scope, K/Q=1.02-1.08 usually, the sliding ratio of drawing that Here it is; Yet the requirement to wire drawing machine on frame for movement is: minimum cone pulley diameter can not be too little, and maximum cone pulley diameter can not be too big, so these two requirements are conflicting.Traditional wire drawing machine is generally two axle construction (as shown in Figure 1), two main shafts 100,101 are wherein arranged, a constant shaft 102, four diameters cone pulley 103-1,103-2,103-3,103-4 from small to large is housed on the main shaft 101, four diameters cone pulley 104-1,104-2,104-3,104-4 from small to large is housed on the main shaft 100, constant speed wheel 105 is housed on the constant shaft, and main motor 12 ' for cone pulley provides power, this structure is referred to as 9 moulds in the industry.Because minimum cone pulley can not be too little, maximum cone pulley is too big (designing the excessive requirement that does not meet frame for movement) again, (is D so can only dwindle mechanical speed increasing ratio Q
n/ D
N-1) numerical value, according to the constancy of volume principle of metal material drawing, there is slip in material in drawing process and between the cone pulley, speed increasing ratio is little then to slide greatly, slides the friction heat that it produced big to be unnecessary power attenuation, and cone pulley wearing and tearing quickening.
Summary of the invention
The technical problem to be solved in the present invention is: a kind of nine-mold copper wire drawbench group is provided, its objective is that the sliding ratio that can either guarantee drawing in suitable scope, need not to dwindle mechanical speed increasing ratio Q again, thereby reduce power attenuation, prolong the service life of cone pulley.
The technical solution adopted in the present invention is: the nine-mold copper wire drawbench group, comprise overhead actinobacillus wheel, the inlet wire sensor, go out line sensor, the wire drawing main frame, the separated time wheel, filament unloading machine, chase, panoramic table, main motor, Hydraulic Station and electric cabinet, the inlet wire sensor is contained in the copper bar porch of wire drawing main frame, go out on the constant speed wheel main shaft that line sensor is contained in the wire drawing main frame, chase places the below of the top and filament unloading machine of panoramic table, it is characterized in that described wire drawing main frame comprises four groups of driving cone pulleys and the one group of constant speed wheel that is arranged in parallel, every group of driving cone pulley has two, be contained in the front end of respective major axes, the travelling gear through number of teeth coupling is installed in the rear end of this main shaft.
The linear velocity that goes out after the drawing has second gear, wherein, and low or first gear: V
1=970 * 320/610 * 32/48 * 29/50 * 48/47 * 47/59 * 59/40 * 40/45 * 0.45 π/60=4.95m/s; Top gear: V
2=970 * 320/610 * 40/40 * 29/50 * 48/47 * 47/59 * 59/40 * 40/45 * 0.45 π/60=7.42m/s; On the output shaft of main motor drive pulley is housed, the other end of conveyer belt is enclosed within on the driven pulley, and the duplicate gear that the rotating speed that can make every group of driving cone pulley is divided into second gear is equipped with in the other end of driven pulley rotating shaft.
The rotational speed N of described cone pulley main shaft I low or first gear
1=67.31 rev/mins, the rotational speed N of top gear
2=100.96 rev/mins; The rotational speed N of cone pulley main shaft II low or first gear
1=84.14 rev/mins, the rotational speed N of top gear
2=126.21 rev/mins; The rotational speed N of cone pulley main shaft III low or first gear
1=196.76 rev/mins, the rotational speed N of top gear
2=295.13 rev/mins; The rotational speed N of cone pulley main shaft IV low or first gear
1=160.07 rev/mins, the rotational speed N of top gear
2=240.11 rev/mins; The rotational speed N of constant speed wheel main shaft V low or first gear
1=209.9 rev/mins, the rotational speed N of top gear
2=314.85 rev/mins.
The diameter of described cone pulley main shaft I and last two cone pulleys of cone pulley main shaft II is 250 millimeters, following 400 millimeters; The diameter of cone pulley main shaft III and last two cone pulleys of cone pulley main shaft IV is 264 millimeters, following 400 millimeters; Cone pulley diameter on the constant speed wheel main shaft V is 450 millimeters.
Described filament unloading machine comprises the import wire-crossing wheel, hollow tube, last wire-crossing wheel, following wire-crossing wheel, reel, unload a separated time wheel, trunk, coiling sensor and unload a motor, be horizontally disposed with by unloading a hollow tube of motor drives rotation, the corresponding import wire-crossing wheel of one head, its stage casing has breach, be right after the breach top wire-crossing wheel is set down, and last wire-crossing wheel is arranged on the periphery of reel maximum gauge by support, on, following wire-crossing wheel all rotates with the synchronous coaxial line of hollow tube, the reel relative fixed and with the hollow tube coaxial line, unload the outer rim that thread separated time wheel props up reel.
Described Hydraulic Station comprises oil cylinder, one-way throttle valve, solenoid directional control valve, Pressure gauge, overflow valve, gear pump and oil filter, Hydraulic Station has two-way output, one the tunnel is that oil cylinder is connected with the tank lid of wire drawing main frame, and another road is that solenoid directional control valve is connected with the variable-speed gear system of wire drawing main frame.
The invention has the beneficial effects as follows: the cone pulley of existing wire drawing machine is arranged and the mode of drawing cabling because the present invention has changed, be about to two original driving cone pulley structures and change four driving cone pulley structures into, introduced the speedup structure of travelling gear simultaneously, being about to part speedup task gives gear and finishes, and diameter that needn't unilateral increasing cone pulley, as long as change the number of teeth relation of travelling gear, just can obtain big relatively mechanical speed increasing ratio; Therefore, according to the desired percentage elongation of drawing different metal material, it is just right just sliding ratio can be controlled to, and finally reduces power attenuation, prolongs cone pulley service life.In addition,, reduced the density of wire drawing cabling,, improved security so made things convenient for operation owing to adopt four driving cone pulley structures.
Description of drawings
Fig. 1 is the structural representation of background technology of the present invention.
Fig. 2 is a structure chart of the present invention.
Fig. 3 is the structure chart of filament unloading machine among Fig. 1.
Fig. 4 is the oil circuit figure of Hydraulic Station among the present invention.
Fig. 5 is the structure chart of wire drawing main frame among the present invention.
The specific embodiment
As shown in Figure 2, present embodiment comprises overhead actinobacillus wheel 2, inlet wire sensor 3, go out line sensor 13, wire drawing main frame 4, separated time wheel 5, filament unloading machine 6, chase 7, panoramic table 9, main motor 10 (90kw/970rpm), Hydraulic Station 11 and electric cabinet 12, inlet wire sensor 3 is contained in the copper bar porch of wire drawing main frame 4, go out on the constant speed wheel main shaft V (4-5) that line sensor 13 is contained in wire drawing main frame 4, chase 7 places the below of the top and filament unloading machine 6 of panoramic table 9, characteristics of the present invention are that described wire drawing main frame 4 comprises four groups of driving cone pulleys and the one group of constant speed wheel that is arranged in parallel, every group of driving cone pulley has two, be contained in the front end of respective major axes, the travelling gear through number of teeth coupling is installed in the rear end of this main shaft.
As shown in Figure 5, it is that 250 millimeters last cone pulley 4-7 and diameter is 400 millimeters following cone pulley 4-8 that described cone pulley main shaft I (4-1) front end is equipped with diameter, and gear 4-26 is equipped with in the rear end; It is that 250 millimeters last cone pulley 4-9 and diameter is 400 millimeters following cone pulley 4-10 that cone pulley main shaft II (4-2) front end is equipped with diameter, and gear 4-24 is equipped with in the rear end; It is that 264 millimeters last cone pulley 4-11 and diameter is 400 millimeters following cone pulley 4-12 that cone pulley main shaft III (4-3) front end is equipped with diameter, and gear 4-21 is equipped with in the rear end, and transition gear 4-19 and 4-20 also are equipped with in the centre; It is that 264 millimeters last cone pulley 4-13 and diameter is 400 millimeters following cone pulley 4-14 that cone pulley main shaft IV (4-4) front end is equipped with diameter, and gear 4-28 is equipped with in the rear end; It is 450 millimeters constant speed wheel 4-15 that constant speed wheel main shaft V (4-5) front end is equipped with diameter, and gear 4-30 is equipped with in the rear end.Between gear 4-26 and the gear 4-24 transition gear 4-25 is arranged; Be provided with jackshaft between main shaft II (4-2) and the main shaft III (4-3), its front end is equipped with gear 4-22, and gear 4-23 is equipped with in the rear end; Be provided with a jackshaft between main shaft III (4-3) and the driven pulley rotating shaft 4-6, gear 4-17 is equipped with in its front portion, gear 4-18 is equipped with at the rear portion, the centre also is provided with transition gear 4-31 and is meshed with gear 4-20, be provided with jackshaft between main shaft III (4-3) and the main shaft IV (4-4), gear 4-27 is equipped with in its rear end, is meshed with gear 4-21,4-28 respectively; Be provided with jackshaft between main shaft IV (4-4) and the main shaft V (4-5), transition gear 4-29 is established in its rear end, is meshed with gear 4-28,4-30 respectively.The other end of driven pulley rotating shaft 4-6 is equipped with the rotating speed that can make every group of driving cone pulley and is divided into second gear duplicate gear 4-16.
The output torque of main motor 10 is passed to driven pulley rotating shaft 4-6 through belt pulley, because duplicate gear 4-16 is housed on this axle, so the linear velocity that goes out after the drawing has second gear, and wherein, low or first gear: V
1=970 * 320/610 * 32/48 * 29/50 * 48/47 * 47/59 * 59/40 * 40/45 * 0.45 π/60=4.95m/s; Top gear: V
2=970 * 320/610 * 40/40 * 29/50 * 48/47 * 47/59 * 59/40 * 40/45 * 0.45 π/60=7.42m/s.
The rotational speed N of described cone pulley main shaft I (4-1) low or first gear
1=970 * 320/610 * 32/48 * 29/50 * 39/57 * 30/48 * 48/47 * 47/60=67.31 rev/min, the rotational speed N of top gear
2=970 * 320/610 * 40/40 * 29/50 * 39/57 * 30/48 * 48/47 * 47/60=100.96 rev/min; The rotational speed N of cone pulley main shaft II (4-2) low or first gear
1=970 * 320/610 * 32/48 * 29/50 * 39/57 * 30/48=84.14 rev/min, the rotational speed N of top gear
2=970 * 320/610 * 40/40 * 29/50 * 39/57 * 30/48=126.21 rev/min; The rotational speed N of cone pulley main shaft III (4-3) low or first gear
1=970 * 320/610 * 32/48 * 29/50=196.76 rev/min, the rotational speed N of top gear
2=970 * 320/610 * 40/40 * 29/50=295.13 rev/min; The rotational speed N of cone pulley main shaft IV (4-4) low or first gear
1=970 * 320/610 * 32/48 * 29/50 * 48/47 * 47/59=160.07 rev/min, the rotational speed N of top gear
2=970 * 320/610 * 40/40 * 29/50 * 48/47 * 47/59=240.11 rev/min; The rotational speed N of constant speed wheel main shaft V (4-5) low or first gear
1=970 * 320/610 * 32/48 * 29/50 * 48/47 * 47/59 * 59/40 * 40/45=209.9 rev/min, the rotational speed N of top gear
2=970 * 320/610 * 40/40 * 29/50 * 48/47 * 47/59 * 59/40 * 40/45=314.85 rev/min.In the above-mentioned parameter, main rotating speed of motor is 970 rev/mins, and the diameter of drive pulley is 320 millimeters, and the diameter of driven pulley is 610 millimeters.
As shown in Figure 3, described filament unloading machine 6 comprises import wire-crossing wheel 6-1, hollow tube 6-2, last wire-crossing wheel 6-3, following wire-crossing wheel 6-4, reel 6-5, unload a separated time wheel 6-6, trunk 6-7, coiling sensor 6-8 and unload a motor 6-9, unload a motor 6-9 and drive horizontally disposed hollow tube 6-2 rotation by secondary pulley, corresponding import wire-crossing wheel 6-1 of hollow tube, the hollow tube stage casing has breach, the top that is right after breach is provided with down wire-crossing wheel 6-4, and last wire-crossing wheel 6-3 is arranged on the periphery of reel 6-5 maximum gauge by a support, promptly descend wire-crossing wheel, last wire-crossing wheel all rotates with the synchronous coaxial line of hollow tube, its radius of turn is slightly larger than the radius of reel, reel 6-5 relative fixed and with the hollow tube coaxial line, unload the outer rim that thread separated time wheel 6-6 props up reel.
As shown in Figure 4, described Hydraulic Station 11 comprises oil cylinder 11-1, one-way throttle valve 11-2, solenoid directional control valve 11-3, Pressure gauge 11-4, overflow valve 11-5, gear pump 11-6 and oil filter 11-7, Hydraulic Station has two-way output, one the tunnel is that oil cylinder 11-1 is connected with the tank lid of wire drawing main frame 4, is the open and close fuel feeding of main frame tank lid; Another road is that solenoid directional control valve 11-3 is connected with the variable-speed gear system of wire drawing main frame, and each bearing of main frame, gear are lubricated.
The operation principle of present embodiment is: the copper bar 1 of diameter 8.0mm is through overhead actinobacillus wheel 2 unwrapping wire, enter wire drawing main frame 4 by inlet wire sensor 3, pull out through 9 die drawings, be that the copper bar is successively by cone pulley 4-7,4-9,4-8,4-10,4-13,4-11,4-14,4-12,4-15, and every grade of cone pulley front is furnished with the mould that designs diameter, become the copper cash of diameter 2.5～3.0mm through drawing, enter filament unloading machine 6 through separated time wheel 5 again, earlier penetrate hollow tube 6-2 after entering filament unloading machine by import wire-crossing wheel 6-1, tangentially pass from the breach of hollow tube other end, warp wire-crossing wheel 6-4 down changes direction, on be suspended to wire-crossing wheel 6-3, because it is last, following wire-crossing wheel all is along with hollow tube is synchronous, equidirectional rotation together, therefore copper cash is enclosed the land around on the reel 6-5 with regard to one, when the number of turns of finished product copper cash 8 reaches the numerical value of setting, separated time wheel 6-6 separates the finished product copper cash automatically with reel, the copper cash that separates enters trunk 6-7, and under the effect of gravity, fall in the chase 7, chase is by panoramic table 9 driven rotary.
Claims (6)
1, a kind of nine-mold copper wire drawbench group, comprise overhead actinobacillus wheel (2), inlet wire sensor (3), go out line sensor (13), wire drawing main frame (4), separated time wheel (5), filament unloading machine (6), chase (7), panoramic table (9), main motor (10), Hydraulic Station (11) and electric cabinet (12), inlet wire sensor (3) is contained in the copper bar porch of wire drawing main frame (4), go out on the constant speed wheel main shaft V (4-5) that line sensor (13) is contained in wire drawing main frame (4), chase (7) places the below of the top and filament unloading machine (6) of panoramic table (9), it is characterized in that: described wire drawing main frame (4) comprises four groups of driving cone pulleys and the one group of constant speed wheel that is arranged in parallel, every group of driving cone pulley has two, be contained in the front end of respective major axes, the travelling gear through number of teeth coupling is installed in the rear end of this main shaft.
2, nine-mold copper wire drawbench group according to claim 1 is characterized in that: the linear velocity that goes out after the drawing has second gear, wherein, and low or first gear: V
1=970 * 320/610 * 32/48 * 29/50 * 48/47 * 47/59 * 59/40 * 40/45 * 0.45 π/60=4.95m/s; Top gear: V
2=970 * 320/610 * 40/40 * 29/50 * 48/47 * 47/59 * 59/40 * 40/45 * 0.45 π/60=7.42m/s; On the output shaft of main motor (10) drive pulley is housed, the other end of conveyer belt is enclosed within on the driven pulley, and the duplicate gear (4-16) that the rotating speed that can make every group of driving cone pulley is divided into second gear is equipped with in the other end of driven pulley rotating shaft (4-6).
3, nine-mold copper wire drawbench group according to claim 1 is characterized in that: the rotational speed N of described cone pulley main shaft I (4-1) low or first gear
1=67.31 rev/mins, the rotational speed N of top gear
2=100.96 rev/mins; The rotational speed N of cone pulley main shaft II (4-2) low or first gear
1=84.14 rev/mins, the rotational speed N of top gear
2=126.21 rev/mins; The rotational speed N of cone pulley main shaft III (4-3) low or first gear
1=196.76 rev/mins, the rotational speed N of top gear
2=295.13 rev/mins; The rotational speed N of cone pulley main shaft IV (4-4) low or first gear
1=160.07 rev/mins, the rotational speed N of top gear
2=240.11 rev/mins; The rotational speed N of constant speed wheel main shaft V (4-5) low or first gear
1=209.9 rev/mins, the rotational speed N of top gear
2=314.85 rev/mins.
4, nine-mold copper wire drawbench group according to claim 1 is characterized in that: the diameter of described cone pulley main shaft I (4-1) and last two cone pulleys of cone pulley main shaft II (4-2) is 250 millimeters, following 400 millimeters; The diameter of cone pulley main shaft III (4-3) and last two cone pulleys of cone pulley main shaft IV (4-4) is 264 millimeters, following 400 millimeters; Cone pulley diameter on the constant speed wheel main shaft V (4-5) is 450 millimeters.
5, nine-mold copper wire drawbench group according to claim 1, it is characterized in that: described filament unloading machine (6) comprises import wire-crossing wheel (6-1), hollow tube (6-2), last wire-crossing wheel (6-3), following wire-crossing wheel (6-4), reel (6-5), unload a separated time wheel (6-6), trunk (6-7), coiling sensor (6-8) and unload a motor (6-9), be horizontally disposed with by the hollow tube (6-2) that unloads a motor (6-9) driven rotary, the corresponding import wire-crossing wheel (6-1) of one head, its stage casing has breach, be right after the breach top wire-crossing wheel (6-4) is set down, and last wire-crossing wheel (6-3) is arranged on the periphery of reel (6-5) maximum gauge by support, on, following wire-crossing wheel all rotates with the synchronous coaxial line of hollow tube, reel (6-5) relative fixed and with the hollow tube coaxial line, unload the outer rim that thread separated time wheel (6-6) props up reel.
6, nine-mold copper wire drawbench group according to claim 1, it is characterized in that: described Hydraulic Station (11) comprises oil cylinder (11-1), one-way throttle valve (11-2), solenoid directional control valve (11-3), Pressure gauge (11-4), overflow valve (11-5), gear pump (11-6) and oil filter (11-7), Hydraulic Station has two-way output, one the tunnel is that oil cylinder (11-1) is connected with the tank lid of wire drawing main frame (4), and another road is that solenoid directional control valve (11-3) is connected with the variable-speed gear system of wire drawing main frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100608450A CN100357045C (en) | 2005-09-22 | 2005-09-22 | Nine-mold copper wire drawbench set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100608450A CN100357045C (en) | 2005-09-22 | 2005-09-22 | Nine-mold copper wire drawbench set |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1739873A true CN1739873A (en) | 2006-03-01 |
| CN100357045C CN100357045C (en) | 2007-12-26 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100608450A Expired - Fee Related CN100357045C (en) | 2005-09-22 | 2005-09-22 | Nine-mold copper wire drawbench set |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101380645B (en) * | 2008-10-20 | 2010-06-16 | 江苏中容电气有限公司 | Wire passing method of wire drawing machine |
| CN103203379A (en) * | 2013-03-28 | 2013-07-17 | 杭州桐庐华盛拉丝机械厂 | Wire drawing and rolling combined set |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD146901A1 (en) * | 1979-11-14 | 1981-03-11 | Joachim Wolf | MULTIPLE WIRE DRAWING MACHINE |
| CN2153421Y (en) * | 1992-11-27 | 1994-01-19 | 亿凯机械有限公司 | Drawing machine structure |
| DE19753008A1 (en) * | 1996-11-29 | 1998-06-04 | Lothar Bracht | Drawing cone and multiple wire-drawing machine |
| CN1185057C (en) * | 2000-09-26 | 2005-01-19 | 江苏兴达钢帘线股份有限公司 | Metal wire working method and wire-drawing bench |
| CN2472831Y (en) * | 2001-04-13 | 2002-01-23 | 上海鸿得利机械制造有限公司 | Slide aluminium (copper) wire big drawing machine |
| CN2523527Y (en) * | 2001-11-05 | 2002-12-04 | 韩迎涛 | Automatic adjusting metal wire drawing machine |
| CN2673524Y (en) * | 2003-08-29 | 2005-01-26 | 江苏兴达钢帘线股份有限公司 | Wet wire drawing machine |
| CN2818002Y (en) * | 2005-09-22 | 2006-09-20 | 袁关兴 | Nine-mould copper wire drawing machine set |
-
2005
- 2005-09-22 CN CNB2005100608450A patent/CN100357045C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101380645B (en) * | 2008-10-20 | 2010-06-16 | 江苏中容电气有限公司 | Wire passing method of wire drawing machine |
| CN103203379A (en) * | 2013-03-28 | 2013-07-17 | 杭州桐庐华盛拉丝机械厂 | Wire drawing and rolling combined set |
| CN103203379B (en) * | 2013-03-28 | 2016-01-20 | 杭州桐庐华盛拉丝机械厂 | Wire drawing take-up Unit erriger |
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|---|---|
| CN100357045C (en) | 2007-12-26 |
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