CN204912334U - Automatic take -up of aluminium pole - Google Patents
Automatic take -up of aluminium pole Download PDFInfo
- Publication number
- CN204912334U CN204912334U CN201520799095.8U CN201520799095U CN204912334U CN 204912334 U CN204912334 U CN 204912334U CN 201520799095 U CN201520799095 U CN 201520799095U CN 204912334 U CN204912334 U CN 204912334U
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- basket
- bar
- sports equipment
- away sports
- transmission mechanism
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Abstract
(B, ) the utility model relates to an aluminium pole production technical field is an automatic take -up of aluminium pole, and it includes frame, moving platform and intelligent control terminal, installs on the supporting platform at the top of frame and send the pole motor, send the pole wheel, gets rid of the pole motor, gets rid of the pole swing arm, moving platform is last to be equipped with the first basket of putting away sports equipment, the second basket of putting away sports equipment, supporting platform's bottom is installed and to be detected the speed sensor who gets rid of pole swing arm rotational speed, speed sensor end and intelligent control terminal connection, the intelligent control terminal with get rid of the pole motor and be connected. The utility model has the advantages of reasonable and compact structure, convenient to use, it adopts non -contact speed sensor, number of turns pulse count when realizing putting away sports equipment to the aluminium pole to feed back the intelligent control terminal with signal synchronization, the intelligent control terminal calculates the rotational speed that gets rid of the pole motor, and complicated command control gets rid of the rotational speed of pole motor, realizes the automated control that the aluminium pole put away sports equipment from this, has safe, laborsaving, simple and convenient, efficient characteristics. (B, )
Description
Technical field
the utility model relates to aluminium bar production technical field, is a kind of aluminium bar auto take-up.
Background technology
aluminium bar is one of most important raw material of electric wire, wires and cables industry produces aluminium bar, general by techniques such as melting, formula, insulation refining, continuous casting, cooling, tandem rollings, pole stock is rolled into electrician's circle aluminium bar that diameter is φ 9.5mm the most at last, then puts in storage after aluminium bar coiling lopping, bundling, inspection.Old-fashioned aluminium bar retreating rod looping is without initiatively traction, and device of putting away sports equipment utilizes the thrust of milling train to push away forward, adopts AC converter to drag ac motor around bar, and usage chain wheel drives chain drive to carry out around bar.The basket of putting away sports equipment of aluminium bar is that broadening formation basket is blue, the size of the continual manual adjustments circle of operating personnel is needed to complete tier pole work when putting away sports equipment, and the degree of eccentricity of putting away sports equipment and size are grasped bad, namely there will be the phenomenon that tier pole is in disorder, also needing when carrying out wire drawing, special messenger is set and puts bar, strengthen wire drawing cost, affect efficient attenuation.Old-fashioned aluminium bar is put away sports equipment needs special messenger's real-time operation to keep an eye on, after basket of putting away sports equipment is made, manually tie up again, check, put in storage, this mode of putting away sports equipment must have special messenger to guard, and the complete aluminium rod surface temperature of just rolling can reach 300 ± 20 DEG C, operative employee closely operates not only that labour intensity is large, not only physical demands is large for the oil smoke volatilization of aluminium rod surface and high temperature, and to healthy harmful, careless slightly also easy generation scald accident, this take-up mode is owing to belonging to high temperature, high-strength working, and two people's alternate operations are put in general each class meeting, and cost of labor is high.
Summary of the invention
the utility model provides a kind of aluminium bar auto take-up, overcome the deficiency of above-mentioned prior art, its can effectively solve existing aluminium bar put away sports equipment the size of the artificial adjusting ring incessantly of needs existed in operation process complete tier pole work, easily occur the in disorder phenomenon of tier pole, manually tie up labour intensity large, damage healthy, efficiency of construction is lower, there is the problem of potential safety hazard.
the technical solution of the utility model is realized by following measures: a kind of aluminium bar auto take-up, comprise frame, mobile platform and control of intelligent terminal, the top of frame is provided with support platform, support platform is installed with and send bar motor, bar is sent to take turns, get rid of bar motor, get rid of bar swing arm, send bar motor by the first transmission mechanism with send bar to take turns to be connected, get rid of bar motor by the second transmission mechanism with get rid of bar swing arm and be connected, get rid of bar swing arm and comprise the straight length and bend loss that connect from top to bottom, straight length can be arranged in support platform rotationally, bend loss is positioned at the below of support platform, the below of bend loss is provided with the mobile platform that can move horizontally, and mobile platform is provided with the basket of putting away sports equipment being no less than, the bottom of support platform is installed with the speed probe that can detect and get rid of bar swing arm rotating speed, the signal output part of speed probe is electrically connected with the signal input part of control of intelligent terminal, and the instruction output end of control of intelligent terminal is electrically connected with the command input getting rid of bar motor.
here is the further optimization and/or improvements to above-mentioned utility model technical scheme:
the bottom of above-mentioned frame is provided with walking track, and the bottom of mobile platform is provided with castor, and mobile platform can be slidably mounted on walking track by castor.
above-mentioned aluminium bar auto take-up also comprises basket replacing device structure and fixed block, and basket replacing device structure is hydraulic cylinder, and the left end of hydraulic cylinder is hinged on fixed block, and the piston rod of hydraulic cylinder is connected with mobile platform; Or/and, mobile platform is provided with the first basket and second of putting away sports equipment and puts away sports equipment basket, aluminium bar auto take-up also comprise can drive first put away sports equipment basket, second put away sports equipment basket rotate turn basket motor and reduction box, the power intake of the clutch end and reduction box that turn basket motor is fixedly connected with, the output shaft of reduction box is provided with driving gear, put away sports equipment on basket be equipped with driven gear at the first basket and second of putting away sports equipment, the put away sports equipment driven gear of basket or the second driven gear of putting away sports equipment on basket of driving gear and first is meshed.
above-mentioned first transmission mechanism is sprocket wheel link chain mechanism; Or/and, aluminium bar auto take-up also comprise with control of intelligent terminal with the use of remote controller.
above-mentioned second transmission mechanism is pulley transmission mechanism; Or/and, send bar wheel to comprise two and be arranged in parallel and the runner rotated in opposite directions.
the utility model reasonable and compact in structure, easy to use, it adopts non-contact type tachometric sensor, realize number of turns step-by-step counting when aluminium bar is put away sports equipment, and by signal synchronous feedback to control of intelligent terminal, control of intelligent terminal comprises signals collecting and computing system, computing system calculates the rotating speed getting rid of bar motor, and the rotating speed of bar motor is got rid of in the control that sends instructions, and realizes the Automated condtrol that aluminium bar is put away sports equipment thus; In addition, aluminium bar great circle, ringlet and number of turns value can be arranged and amendment at any time on control of intelligent terminal; Reliably, advanced signals collecting and computing system ensure that this aluminium bar auto take-up evenly, fitly can arrange aluminium bar under the help of correction value, ruly also close-packed arrays of putting away sports equipment, wire-drawing process is not only made no longer to establish special messenger to put bar, and solve the problems such as aluminium bar production line puts away sports equipment that site environment is severe, operation easier is large, wayward and working environment is arduous, there is safe, laborsaving, easy, efficient feature.
Accompanying drawing explanation
accompanying drawing 1 is the main TV structure schematic diagram of the utility model most preferred embodiment.
coding in accompanying drawing is respectively: 1 is frame, and 2 is mobile platform, and 3 is control of intelligent terminal, 4 is support platform, and 5 for sending bar motor, and 6 take turns for sending bar, 7 for getting rid of bar motor, and 8 for getting rid of bar swing arm, and 9 is first to put away sports equipment basket, 10 is second to put away sports equipment basket, and 11 for turning basket motor, and 12 is reduction box, 13 is speed probe, and 14 is walking track, and 15 is castor, 16 is basket replacing device structure, and 17 is fixed block, and 18 is aluminium bar.
Detailed description of the invention
the utility model by the restriction of following embodiment, can not determine concrete embodiment according to the technical solution of the utility model and actual conditions.
in the utility model, for convenience of description, the description of the relative position relation of each parts is all be described according to the Butut mode of Figure of description 1, as: the position relationship of forward and backward, upper and lower, left and right etc. determines according to the Butut direction of Figure of description.
below in conjunction with embodiment and accompanying drawing, the utility model is further described:
as shown in Figure 1, this aluminium bar auto take-up comprises frame 1, mobile platform 2 and control of intelligent terminal 3, the top of frame 1 is provided with support platform 4, support platform 4 is installed with and send bar motor 5, send bar to take turns 6, get rid of bar motor 7, get rid of bar swing arm 8, send bar motor 5 by the first transmission mechanism with send bar to take turns 6 to be connected, get rid of bar motor 7 by the second transmission mechanism with get rid of bar swing arm 8 and be connected, get rid of bar swing arm 8 and comprise the straight length and bend loss that connect from top to bottom, straight length can be arranged in support platform 4 rotationally, and bend loss is positioned at the below of support platform 4; The below of bend loss is provided with the mobile platform 2 that can move horizontally, and mobile platform 2 is provided with the basket of putting away sports equipment being no less than; The bottom of support platform 4 is installed with the speed probe 13 that can detect and get rid of bar swing arm 8 rotating speed, the signal output part of speed probe 13 is electrically connected with the signal input part of control of intelligent terminal 3, and the instruction output end of control of intelligent terminal 3 is electrically connected with the command input getting rid of bar motor 7.The utility model adopts non-contact type tachometric sensor 13, realize number of turns step-by-step counting when aluminium bar 18 is put away sports equipment, and by signal synchronous feedback to control of intelligent terminal 3, control of intelligent terminal 3 comprises signals collecting and computing system, computing system calculates the rotating speed getting rid of bar motor 7, and the rotating speed of bar motor 7 is got rid of in the control that sends instructions, and realizes the Automated condtrol that aluminium bar is put away sports equipment thus; In addition, aluminium bar great circle, ringlet and number of turns value can be arranged and amendment at any time on control of intelligent terminal 3; Reliably, advanced signals collecting and computing system ensure that this aluminium bar auto take-up evenly, fitly can arrange aluminium bar under the help of correction value, ruly also close-packed arrays of putting away sports equipment, not only make wire-drawing process no longer establish special messenger to put bar, and solve the problems such as aluminium bar production line puts away sports equipment that site environment is severe, operation easier is large, wayward and working environment is arduous; After adopting this aluminium bar auto take-up, operation of putting away sports equipment only needs people's intermittent operation, work also by original closely tier pole, change basket, tie up, become and change basket and tie up, while saving employment cost, production efficiency there has also been large lifting per capita; Advanced Automated condtrol instead of manual operation, reduces working strength, has stopped continuous high temperature, fatigue is on duty, substantially increased the security of production.According to actual needs, above-mentioned aluminium bar auto take-up can be made further optimization and/or improvements:
as shown in Figure 1, the bottom of above-mentioned frame 1 is provided with walking track 14, and the bottom of mobile platform 2 is provided with castor 15, and mobile platform 2 can be slidably mounted on walking track 14 by castor 15.Mobile platform 2 and castor 15 form dolly, basket of putting away sports equipment can be driven to move on walking track 14, realize the degree of eccentricity regulating basket of putting away sports equipment.
as shown in Figure 1, above-mentioned aluminium bar auto take-up also comprises basket replacing device structure 16 and fixed block 17, and basket replacing device structure 16 is hydraulic cylinder, and the left end of hydraulic cylinder is hinged on fixed block 17, and the piston rod of hydraulic cylinder is connected with mobile platform 2.Fixed block 17 can be the base be fixed on bottom surface.Basket replacing device structure 16 stretching motion, thus realize moving horizontally of mobile platform 2, and then convenient movement.
as shown in Figure 1, above-mentioned mobile platform 2 is provided with the first basket 9 and second of putting away sports equipment and puts away sports equipment basket 10, aluminium bar auto take-up also comprise can drive first put away sports equipment basket 9, second put away sports equipment basket 10 rotate turn basket motor 11 and reduction box 12, the clutch end turning basket motor 11 is fixedly connected with the power intake of reduction box 12, the output shaft of reduction box 12 is provided with driving gear, put away sports equipment on basket 10 be equipped with driven gear at the first basket 9 and second of putting away sports equipment, the put away sports equipment driven gear of basket 9 or the second driven gear of putting away sports equipment on basket 10 of driving gear and first is meshed.Like this, turn basket motor 11 and drive reduction box 12 to rotate, reduction box 12 drives the first basket 9, second basket 10 of putting away sports equipment of putting away sports equipment to rotate by gear drive respectively, when first put away sports equipment basket 9 put away sports equipment time, reduction box 12 and first basket 9 of putting away sports equipment is connected and drives the first basket 9 of putting away sports equipment to rotate; When first put away sports equipment basket 9 fill time, mobile platform 2 is moved to the left, and the first basket 9 of putting away sports equipment is moved out of, and reduction box 12 and first basket 9 of putting away sports equipment is separated; Second basket 10 of putting away sports equipment is put away sports equipment, and reduction box 12 and second basket 10 of putting away sports equipment is connected and drives the second basket 10 of putting away sports equipment to rotate, and reduction box 12 can prevent the situation occurring depression bar in the process of putting away sports equipment.
as shown in Figure 1, above-mentioned first transmission mechanism is sprocket wheel link chain mechanism.Sprocket wheel chain mechanism structure is simple, and stable performance, cost is low.
as shown in Figure 1, above-mentioned aluminium bar auto take-up also comprise with control of intelligent terminal 3 with the use of remote controller.Like this, staff can to put away sports equipment basket 10 by long-distance remote control first basket 9, second of putting away sports equipment in 60m, directly can set the aluminium bar number of plies and the aluminium bar number of turns, control height and the weight of lopping aluminium bar with this by remote controller.
as shown in Figure 1, above-mentioned second transmission mechanism is pulley transmission mechanism.Pulley transmission mechanism has stable drive, noise is little, cost is low advantage.
as shown in Figure 1, above-mentionedly send bar to take turns 6 to comprise two and be arranged in parallel and the runner rotated in opposite directions.Like this, two be arranged in parallel and the runner rotated in opposite directions form send bar take turns 6, can by aluminium bar introduce get rid of in bar swing arm 8.
above technical characteristic constitutes most preferred embodiment of the present utility model, and it has stronger adaptability and best implementation result, can increase and decrease non-essential technical characteristic according to actual needs, meet the demand of different situations.
the use procedure of the utility model most preferred embodiment:
entering from milling train aluminium bar 18 out with milling train power-assisted send for a pair bar to take turns 6, send bar wheel 6 opposite direction rotating under the driving sending bar motor 5, being introduced by aluminium bar 18 gets rid of in bar swing arm 8, getting rid of bar swing arm 8 is hollow steel pipes, form by two sections, natural transition between two sections, upper semisection is straight length, be positioned at more than the center line of putting away sports equipment, lower semisection is bend loss.Sending bar to take turns below 6, support platform 4 being provided with and getting rid of bar motor 7, under the driving of getting rid of bar motor 7, driving chain drive by sprocket wheel, making to get rid of bar swing arm 8 and carry out circular-rotation around perpendicular to the center line bottom basket of putting away sports equipment, complete that ring type gets rid of bar, action of putting away sports equipment.
below support platform 4, near getting rid of bar swing arm 8 place, speed probe 13 being housed, being used for responding to the number of turns of getting rid of bar.Speed probe 13 have employed non-contact detector, and can detect the rotating cycle getting rid of bar swing arm 8 in the non-contact case accurately, often revolve and turn around, speed probe 13 can export pulsatile once signal.Collect electric-control system and the computing system of pulse signal, pass through Programmable Logic Controller, logical calculated is done to the signal that speed probe 13 collects, calculate the tachometer value getting rid of bar motor 7, and tachometer value is passed to frequency converter, by frequency converter, the rotating speed getting rid of bar motor 7 is revised, thus the aluminium bar circle size that bar swing arm 8 throws away is got rid of in control.
aluminium bar 18 gets rid of bar swing arm 8 through sending bar wheel 6 to enter, under the driving of getting rid of bar motor 7, enter first to put away sports equipment basket 9, first basket 9 and second basket 10 of putting away sports equipment of putting away sports equipment not only can rotate around basket center line at reduction box 12 and turning under basket motor 11 drives, and can be moved left and right by mobile platform 2, mobile platform 2 is with castor 15, and castor 15 moves left and right on walking track 14, drives mobile platform 2 to move left and right; Rotated and translation by the first basket 9, second basket 10 self of putting away sports equipment of putting away sports equipment, adjustable is put away sports equipment the degree of eccentricity of circle, ensures that the center of putting away sports equipment is constant, makes to put away sports equipment more stable.Aluminium bar 18 can be received about 2.5t to 3.0t by the first basket 9 of putting away sports equipment under the precise match of above-mentioned control system, first puts away sports equipment after basket 9 fills, center of putting away sports equipment is shifted out by mobile platform 2, basket 10 of simultaneously putting away sports equipment second moves into center of putting away sports equipment, the also having reduction box 12 and turn basket motor 11 of synchronization action, reduction box 12 and turn basket motor 11 and switch to second and to put away sports equipment basket 10, second is made to put away sports equipment basket 10 to put away sports equipment with the first identical mode of operation of basket 9 of putting away sports equipment, circulation like this, completes the automatic takeup of aluminium bar.
this aluminium bar auto take-up accurately can catch and control to get rid of the speed of bar motor 7, change slope, scope, cycle, realize friction speed, different bar footpath becomes more meticulous the lopping of receipts tier pole, various controling parameters can be arranged on the touch-screen of control of intelligent terminal 3, this aluminium bar auto take-up both can automatic contracting type also changeable one-tenth manually put away sports equipment, also remote controller is furnished with during automatic contracting type, can to put away sports equipment basket by long-distance remote control in 60m, remote controller directly can set the aluminium bar number of plies and the aluminium bar number of turns, control height and the weight of lopping aluminium bar with this.
Claims (9)
1. an aluminium bar auto take-up, it is characterized in that comprising frame, mobile platform and control of intelligent terminal, the top of frame is provided with support platform, support platform is installed with and send bar motor, send bar to take turns, get rid of bar motor, get rid of bar swing arm, send bar motor by the first transmission mechanism with send bar to take turns to be connected, get rid of bar motor by the second transmission mechanism with get rid of bar swing arm and be connected, get rid of bar swing arm and comprise the straight length and bend loss that connect from top to bottom, straight length can be arranged in support platform rotationally, and bend loss is positioned at the below of support platform; The below of bend loss is provided with the mobile platform that can move horizontally, and mobile platform is provided with the basket of putting away sports equipment being no less than; The bottom of support platform is installed with the speed probe that can detect and get rid of bar swing arm rotating speed, the signal output part of speed probe is electrically connected with the signal input part of control of intelligent terminal, and the instruction output end of control of intelligent terminal is electrically connected with the command input getting rid of bar motor.
2. aluminium bar auto take-up according to claim 1, it is characterized in that the bottom of frame is provided with walking track, the bottom of mobile platform is provided with castor, and mobile platform can be slidably mounted on walking track by castor.
3. aluminium bar auto take-up according to claim 1 and 2, it is characterized in that aluminium bar auto take-up also comprises basket replacing device structure and fixed block, basket replacing device structure is hydraulic cylinder, and the left end of hydraulic cylinder is hinged on fixed block, and the piston rod of hydraulic cylinder is connected with mobile platform; Or/and, mobile platform is provided with the first basket and second of putting away sports equipment and puts away sports equipment basket, aluminium bar auto take-up also comprise can drive first put away sports equipment basket, second put away sports equipment basket rotate turn basket motor and reduction box, the power intake of the clutch end and reduction box that turn basket motor is fixedly connected with, the output shaft of reduction box is provided with driving gear, put away sports equipment on basket be equipped with driven gear at the first basket and second of putting away sports equipment, the put away sports equipment driven gear of basket or the second driven gear of putting away sports equipment on basket of driving gear and first is meshed.
4. aluminium bar auto take-up according to claim 1 and 2, is characterized in that the first transmission mechanism is sprocket wheel link chain mechanism; Or/and, aluminium bar auto take-up also comprise with control of intelligent terminal with the use of remote controller.
5. aluminium bar auto take-up according to claim 3, is characterized in that the first transmission mechanism is sprocket wheel link chain mechanism; Or/and, aluminium bar auto take-up also comprise with control of intelligent terminal with the use of remote controller.
6. aluminium bar auto take-up according to claim 1 and 2, is characterized in that the second transmission mechanism is pulley transmission mechanism; Or/and, send bar wheel to comprise two and be arranged in parallel and the runner rotated in opposite directions.
7. aluminium bar auto take-up according to claim 3, is characterized in that the second transmission mechanism is pulley transmission mechanism; Or/and, send bar wheel to comprise two and be arranged in parallel and the runner rotated in opposite directions.
8. aluminium bar auto take-up according to claim 4, is characterized in that the second transmission mechanism is pulley transmission mechanism; Or/and, send bar wheel to comprise two and be arranged in parallel and the runner rotated in opposite directions.
9. aluminium bar auto take-up according to claim 5, is characterized in that the second transmission mechanism is pulley transmission mechanism; Or/and, send bar wheel to comprise two and be arranged in parallel and the runner rotated in opposite directions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520799095.8U CN204912334U (en) | 2015-10-16 | 2015-10-16 | Automatic take -up of aluminium pole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520799095.8U CN204912334U (en) | 2015-10-16 | 2015-10-16 | Automatic take -up of aluminium pole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204912334U true CN204912334U (en) | 2015-12-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520799095.8U Expired - Fee Related CN204912334U (en) | 2015-10-16 | 2015-10-16 | Automatic take -up of aluminium pole |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204912334U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113501383A (en) * | 2021-07-29 | 2021-10-15 | 江苏亨鑫科技有限公司 | Cable winding and arranging method and related equipment |
| CN114653754A (en) * | 2022-03-21 | 2022-06-24 | 龚强 | Continuous casting and rolling mill for aluminum alloy rods |
-
2015
- 2015-10-16 CN CN201520799095.8U patent/CN204912334U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113501383A (en) * | 2021-07-29 | 2021-10-15 | 江苏亨鑫科技有限公司 | Cable winding and arranging method and related equipment |
| CN114653754A (en) * | 2022-03-21 | 2022-06-24 | 龚强 | Continuous casting and rolling mill for aluminum alloy rods |
| CN114653754B (en) * | 2022-03-21 | 2024-05-31 | 娄底市科翔硬面技术有限公司 | Continuous casting and rolling machine for aluminum alloy rod |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 Termination date: 20181016 |
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| CF01 | Termination of patent right due to non-payment of annual fee |