CN103468923B - Metal wire rod continuous annealing production line - Google Patents
Metal wire rod continuous annealing production line Download PDFInfo
- Publication number
- CN103468923B CN103468923B CN201310354273.1A CN201310354273A CN103468923B CN 103468923 B CN103468923 B CN 103468923B CN 201310354273 A CN201310354273 A CN 201310354273A CN 103468923 B CN103468923 B CN 103468923B
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- China
- Prior art keywords
- wheel
- locating device
- device provided
- guide locating
- wire rod
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
Metal wire rod continuous annealing production line, successively including actinobacillus device, clip wheel positioner, cleaning device, anterior guide locating device provided, bringing-up section, soaking zone, protection cooling section, guide locating device provided rear portion, draw-off gear, draw-gear, take-up.Front portion is guide locating device provided identical with the guide locating device provided structure in rear portion, including the second third wheel of the guide locating device provided and horizontal setting of the first third wheel of vertical setting is guide locating device provided.Bringing-up section is identical with insulation segment structure, including shell, provided with the electromagnetic induction heating circle connected with electric control gear in shell.Protect cooling section to include housing, the protective gas inlet port for spraying the cooling water inlet port of cooling water to case inside and protective gas being blown into housing is provided with housing.Draw-gear is crawler type pneumatic hauling machine.Continuous annealing treatment can be carried out to single wire rod, not only ensure that annealing quality, it is also saving labour and time, operating efficiency is improved, labor intensity is reduced, processing cost is reduced.
Description
Technical field
The present invention relates to a kind of annealing treatment equipment of wire rod, particularly a kind of metal wire rod continuous annealing production line.It is main
It is used to make annealing treatment the sheath run-through ground wire being embedded under high ferro roadbed formed after copper strips clad welded twisted wire.
Background technology
The sheath run-through ground wire being embedded under high ferro roadbed is copper-clad wire rod, and inner side is that copper multiple conducting wires are stranded
Cored wire, outside is copper strips clad, and the longitudinal seam that copper strips is formed after coating is docked by gas shielded welding mode, then drawing
Processing.Due to the effect in process to copper strips, it is set to produce local stress, it is necessary to be made annealing treatment.At current annealing
The mode of reason is to handle whole disk wire rod simultaneously, and effect is unsatisfactory, wastes time and energy, it is impossible to accomplish continuously to move back wire rod is single
Fire processing, have impact on the quality of product, high processing costs, labor intensity is big.
The content of the invention
It is an object of the invention to provide a kind of simple in construction, time saving and energy saving, annealing quality is good, processing cost is low, continuous
The single metal wire rod continuous annealing production line made annealing treatment, overcomes the deficiencies in the prior art.
The metal wire rod continuous annealing production line of the present invention, successively including actinobacillus device, clip wheel positioner, cleaning dress
Put, anterior guide locating device provided, bringing-up section, soaking zone, protection cooling section, guide locating device provided rear portion, draw-off gear, traction dress
Put, take-up.
Described is anterior guide locating device provided identical with the guide locating device provided structure in rear portion, includes the first mistake of vertical setting
Second third wheel of the guide locating device provided and horizontal setting of wheel is guide locating device provided.
Described bringing-up section is identical with insulation segment structure, including shell, provided with the electricity connected with electric control gear in shell
Magnetic induction heating collar.
Described protection cooling section includes housing, and the cooling water inlet port that cooling water is sprayed to case inside is provided with housing
With the protective gas inlet port that protective gas is blown into housing.
Described electromagnetic induction heating circle is supported in shell by mounting bracket；Shell inner surface is lined with heat-insulation layer；Institute
The cleaning device stated includes the cell body for containing cleaning fluid, has wire rod to enter hole in one end of cell body, the other end has wire rod to portal, online
Material entrance and wire rod exit are inlaid with sealing body；Described cleaning draw-off gear includes rack for cleaning, is set above rack for cleaning
Have rinse bath, the rinse bath have lower groove and be connected with lower groove by the connection rotating shaft of side and be fastened on lower groove
Upper groove body composition, fastener is provided between upper groove body and lower groove, the pipe joint for cleaning fluid is connected to above upper groove body, clearly
There is the manhole appendix of wire rod at the two ends of washing trough；Provided with one group of drawing mechanism above rack for cleaning.
Described clip wheel positioner includes supporter, and circumference is provided with by the clip wheel axle being vertically arranged on supporter
Clip wheel provided with race, clip wheel is relative in the front and rear race set altogether on two pairs, each pair clip wheel, forms the passage by wire rod；
Described draw-gear is crawler type pneumatic hauling machine.
The first described third wheel is guide locating device provided including support, and being provided with periphery by the rotating shaft of setting on support sets
There are the sheave of wire casing, sheave totally five groups and mutual dislocation setting；The second described third wheel is guide locating device provided to lead with the first third wheel
To positioner it is identical and it is horizontal set.
Described actinobacillus device is I-beam wheel actinobacillus device；Described take-up is I-beam wheel actinobacillus device.
The outside of described electromagnetic induction heating circle is provided with and the cooling cooling chamber that but medium apparatus connects.
The metal wire rod continuous annealing production line of the present invention, can carry out continuous annealing treatment to single wire rod, not only ensure
Annealing quality, it is also saving labour and time, operating efficiency is improved, labor intensity is reduced, reduce processing cost.
Brief description of the drawings
Fig. 1 is the structural representation of the specific embodiment of the invention；
Fig. 2 is the schematic top plan view shown in Fig. 1；
Fig. 3 is the structural representation of the clip wheel positioner shown in Fig. 1；
Fig. 4 is the schematic top plan view shown in Fig. 3；
Fig. 5 is the guide locating device provided structural representation of the first third wheel shown in Fig. 1；
Fig. 6 is the schematic top plan view shown in Fig. 5；
Fig. 7 is the structural representation of the bringing-up section shown in Fig. 1；
Fig. 8 is the structural representation of the cleaning draw-off gear shown in Fig. 1；
Fig. 9 is the schematic top plan view shown in Fig. 8；
Figure 10 is the left view schematic diagram shown in Fig. 8.
Embodiment
As shown in Figure 1, 2：This production line is led including actinobacillus device 1, clip wheel positioner 2, cleaning device 14, front portion successively
To positioner, bringing-up section 5, soaking zone 6, protection cooling section 7, guide locating device provided rear portion, draw-off gear 10, draw-gear
12nd, take-up 13.
Actinobacillus device 1 is I-beam wheel actinobacillus device；Take-up 13 is I-beam wheel actinobacillus device.Above-mentioned I-beam wheel receives,
Actinobacillus device is the common equipment during metal wire rod is produced, it is therefore an objective to by the gradual unwrapping wire of the wire rod of plate-like, for next procedure
Processing or corresponding processing, it is or the wire winding processed or handled well is discoid.
Cleaning device 14 includes the cell body for containing cleaning fluid, has wire rod to enter hole in one end of cell body, the other end has wire rod to go out
Hole, sealing body is inlaid with wire rod entrance and wire rod exit.Wire rod enters from cell body one end during work, then another through cell body
Bring out and, the cleaning fluid in cell body is cleaned to wire rod in the process.
As shown in Figure 8,9, 10：Cleaning draw-off gear 10 includes rack for cleaning 100, and rinse bath is provided with the top of rack for cleaning 100,
The rinse bath have lower groove 102 and be connected with lower groove 102 by the connection rotating shaft 109 of side and be fastened on lower groove 102
On upper groove body 103 constitute, between upper groove body 103 and lower groove 102 be provided with fastener, in the side extension of lower groove 102
Divide and fastening bolt 107 is above connected with by bearing pin, have opening on the side extension of upper groove body 103, with fastening bolt 107
Mutually it is furnished with clamp nut 108, is rotated up fastening bolt 107 and makes it into opening, and fastened by clamp nut 108, i.e.,
Upper groove body 103 and lower groove 102 can be fastened fastening.There is the handle 106 of folding the side of upper groove body 103.On upper groove body 103
Side is connected to the pipe joint 104 for cleaning fluid, and there is the manhole appendix of wire rod at the two ends of rinse bath；The top of rack for cleaning 100 is provided with one group of drawing
Drawing machine structure 105, drawing mechanism 105 can select the draw-off gear in existing producing steel-in-copper wires production process, and only one group of selection is
Can, because the wire rod before annealing passes through drawing process, without multigroup drawing, simply slight drawing herein.
As shown in Figure 3,4：Clip wheel positioner 2 includes supporter 22, the clip wheel on supporter 22 by being vertically arranged
Axle 21 is provided with the clip wheel 26 that circumference is provided with race 25, and the stop nut 24 of threaded connection is arranged at the top of clip wheel axle 21.Clip wheel 26 exists
The front and rear race 25 set altogether on two pairs, each pair clip wheel 26 is relative, forms the passage by wire rod.The upper end of clip wheel axle 21, which has, to be added
Oil nozzle 23, fuel filler neck 23 is connected with the centre bore and radial hole of clip wheel axle 21, for being added between clip wheel axle 21 and clip wheel 26
Lubricating oil.
It is anterior guide locating device provided identical with the guide locating device provided structure in rear portion, include the first third wheel guiding of vertical setting
Positioner 3 and the second third wheel of horizontal setting guide locating device provided 4.
As shown in Figure 5,6：First third wheel guide locating device provided 3 includes support 31, by being vertically arranged on support 31
Rotating shaft is provided with the sheave 32 that periphery is provided with wire casing 34, and the back of the body cap 35 of threaded connection is arranged at rotating shaft top.Sheave 32 totally five groups and phase
Mutually shift to install.There is grease fitting 33 rotating shaft upper end, and grease fitting 33 is connected with the centre bore and radial hole of rotating shaft, for rotating shaft
Lubricating oil is added between sheave 32.
Second third wheel guide locating device provided 4 it is identical with the first third wheel guide locating device provided 3 and it is horizontal set, that is, sheave is installed
32 rotating shaft is horizontally disposed.
Guide locating device provided rear portion is by second with the first third wheel guide locating device provided 3 and horizontal setting of vertical setting
3rd third wheel guide locating device provided 8 of the guide locating device provided vertical setting of 4 structure identical of third wheel and the 4th mistake of horizontal setting
Take turns guide locating device provided 9 composition.
As shown in Figure 7：Bringing-up section 5 is identical with the structure of soaking zone 6, includes the shell 52 of stainless steel, the one of shell 52
End is fixed with the end cap 55 with centre bore.Provided with the electromagnetic induction heating circle 54 connected with electric control gear in shell 52.Electromagnetism
Induction heating circle 54 is supported in shell 52 by the multiple mounting brackets 53 being arranged symmetrically.The inner surface of shell 52 is lined with heat-insulation layer
51。
Protect cooling section 7 to include housing, the He of cooling water inlet port 57 that cooling water is sprayed to case inside is provided with housing
The protective gas inlet port 56 of protective gas is blown into housing.Cooling water inlet port 57 is by pipeline and is distributed in housing
Multiple nozzles connect.Housing is stainless steel, and the shell of housing and bringing-up section 5 and soaking zone 6, which is structure as a whole or be segmented, to be led to
Cross flange fixed connection structure.
Draw-gear 12 is existing crawler type pneumatic hauling machine.
In order to improve the service life of electromagnetic induction heating circle 54, it is provided with and cooling in the outside of electromagnetic induction heating circle 54
But the cooling chamber that medium apparatus connects.The cooling chamber is to be supported on the inside of shell 52 by link and be enclosed in electromagnetic induction to add
The double-layer stainless steel box body in the outside of gas ket 54, tray interior formation cooling chamber, and by joint and pipeline and supply cooling medium
(cooling water) device connects, during work, it is ensured that heating and insulation of the electromagnetic induction heating circle 54 to inside cord material, also ensure
Itself service life.
The course of work of the present invention is as follows：First the plate-like wire rod for mending annealing is placed on the wheeled actinobacillus device 1 of I-shaped,
Termination connecting lead wire, by clip wheel positioner 2 after extraction, be sandwiched in each pair race 25 formation cable channel at, wire rod to
Before when walking about, each clip wheel 26 is servo-actuated；Pass through cleaning device 14 again, wire rod enters the inside of cleaning device 14 and is immersed in cleaning fluid,
Cleaned while process；Wire rod self-stripping unit come out after by orthogonal first third wheel guide locating device provided 3
With the second third wheel guider 4, led by each sheave 32 in the first third wheel guide locating device provided 3 and the second third wheel guider 4
To positioning；Then wire rod enters bringing-up section 5 and soaking zone 6 (passing through through the hollow space of electromagnetic induction heating circle 54) and protection cooling
Section 7, first carries out heat temperature raising by the wire rod of 54 pairs of entrance of electromagnetic induction heating circle by bringing-up section 5, heating and temperature control is existed
Between 650 DEG C -750 DEG C；Soaking zone 6 does not continue to heat to wire rod, simply plays insulation effect, wire rod is by protecting cooling section 7
When, cooling water is sprayed to wire rod by cooling water inlet port 57 and the nozzle of internal distribution from Cooling Water device, wire rod is obtained
Cool, while from protecting gas to addition inside protection cooling section by protective gas inlet port 56 for protective gas device
Body；Then now led by orthogonal 3rd third wheel guide locating device provided 8 and the 4th third wheel guider 9 by the 3rd third wheel
The guide-localization of each sheave 32 into the third wheel guider 9 of positioner 8 and the 4th；Wire rod is entered back into cleaning draw-off gear 10
Cleaning and micro drawing are carried out, the external diameter of such as wire rod enters between draw-off gear 10 for 11.6 millimeters, can reach after drawing
11.5 millimeters；Wire rod after drawing carries out discontinuous lettering by coding printing device 11, forms mark；The power that wire rod is walked about
Come from crawler type pneumatic hauling machine 12, disk is finally wound into by the wheeled admission machine 13 of I-shaped, complete the annealing of wire rod.
The metal wire rod continuous annealing production line of the present invention, can carry out continuous annealing treatment to single wire rod, not only ensure
Annealing quality, it is also saving labour and time, operating efficiency is improved, labor intensity is reduced, reduce processing cost.
Claims (1)
1. a kind of metal wire rod continuous annealing production line, it is characterised in that：Described production line successively include actinobacillus device (1),
Clip wheel positioner (2), cleaning device (14), anterior guide locating device provided, bringing-up section (5), soaking zone (6), protection cooling section
(7), rear portion is guide locating device provided, draw-off gear (10), draw-gear (12), take-up (13)；
Described actinobacillus device (1) is that I-beam wheel actinobacillus device, take-up (13) are spool spooling device；
Described cleaning device (14) includes the cell body for containing cleaning fluid, has wire rod to enter hole in one end of cell body, the other end is wired
Material portals, and sealing body is inlaid with wire rod entrance and wire rod exit；
Described draw-off gear (10) includes rack for cleaning (100), and rinse bath is provided with above rack for cleaning (100), and the rinse bath has
Lower groove (102) and be connected with lower groove (102) by the connection rotating shaft (109) of side and be fastened on lower groove (102)
Upper groove body (103) composition, provided with fastener between upper groove body (103) and lower groove (102), in lower groove (102) side
Fastening bolt (107) is connected with by bearing pin on extension, has opening on the side extension of upper groove body (103), with
Fastening bolt (107) is mutually furnished with clamp nut (108), is rotated up fastening bolt (107) and makes it into opening, and by tight
Gu nut (108) is fastened, you can is fastened upper groove body (103) and lower groove (102) and is fastened；The side of upper groove body (103) has out
The handle (106) shared；The pipe joint (104) for cleaning fluid is connected to above upper groove body (103), there is wire rod at the two ends of rinse bath
Manhole appendix；Provided with one group of drawing mechanism (105) above rack for cleaning (100)；
Described clip wheel positioner (2) includes supporter (22), the clip wheel axle on supporter (22) by being vertically arranged
(21) clip wheel (26) that circumference is provided with race (25) is installed, the stop nut (24) of threaded connection is arranged at clip wheel axle (21) top；
Clip wheel (26) relatively, forms the passage by wire rod in the front and rear race (25) set altogether on two pairs, each pair clip wheel (26)；Clip wheel
There is fuel filler neck (23) upper end of axle (21), and fuel filler neck (23) is connected with the centre bore and radial hole of clip wheel axle (21), for folder
Lubricating oil is added between wheel shaft (21) and clip wheel (26)；
Described is anterior guide locating device provided identical with the described guide locating device provided structure in rear portion, includes the first of vertical setting
Third wheel guide locating device provided (3) and the second third wheel of horizontal setting are guide locating device provided (4)；
The first described third wheel guide locating device provided (3) includes support (31), the rotating shaft on support (31) by being vertically arranged
The sheave (32) that periphery is provided with wire casing (34) is installed, the back of the body cap (35) of threaded connection is arranged at rotating shaft top；Totally five groups of sheave (32)
And mutual dislocation is set；There is grease fitting (33) rotating shaft upper end, and grease fitting (33) and the centre bore and radial hole of rotating shaft connect
It is logical, for adding lubricating oil between rotating shaft and sheave (32)；
Second third wheel guide locating device provided (4) (3) guide locating device provided with the first third wheel it is identical and it is horizontal set, install sheave
(32) rotating shaft is horizontally disposed；
Described rear portion is guide locating device provided be by with the first third wheel of vertical setting guide locating device provided (3) and horizontal setting
The 3rd third wheel guide locating device provided (8) of the vertical setting of guide locating device provided (4) the structure identical of second third wheel and horizontal setting
The 4th third wheel guide locating device provided (9) constitute；
Described bringing-up section (5) is identical with soaking zone (6) structure, includes the shell (52) of stainless steel, the one of shell (52)
End is fixed with the end cap (55) with centre bore；Provided with the electromagnetic induction heating circle connected with electric control gear in shell (52)
(54)；Electromagnetic induction heating circle (54) is supported in shell (52) by the multiple mounting brackets (53) being arranged symmetrically；Shell (52)
Inner surface is lined with heat-insulation layer (51)；
Described protection cooling section (7) includes housing, and the cooling water inlet port that cooling water is sprayed to case inside is provided with housing
(57) and into housing it is blown into the protective gas inlet port (56) of protective gas；Cooling water inlet port (57) passes through pipeline and distribution
Multiple nozzles in housing connect；Housing is stainless steel, and the shell of housing and bringing-up section (5) and soaking zone (6) is one
Body structure or segmentation pass through flange fixed connection structure；
Draw-gear (12) is crawler type pneumatic hauling machine；
It is provided with and the cooling cooling chamber that but medium apparatus connects in the outside of electromagnetic induction heating circle (54)；The cooling chamber is to pass through
Link is supported on the double-layer stainless steel box body that shell (52) is internal and is enclosed on the outside of electromagnetic induction heating circle (54), the box body
Cooling chamber is internally formed, and but medium apparatus connects with cooling by joint and pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310354273.1A CN103468923B (en) | 2013-08-15 | 2013-08-15 | Metal wire rod continuous annealing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310354273.1A CN103468923B (en) | 2013-08-15 | 2013-08-15 | Metal wire rod continuous annealing production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103468923A CN103468923A (en) | 2013-12-25 |
| CN103468923B true CN103468923B (en) | 2017-08-15 |
Family
ID=49793962
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310354273.1A Expired - Fee Related CN103468923B (en) | 2013-08-15 | 2013-08-15 | Metal wire rod continuous annealing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103468923B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104328442B (en) * | 2014-09-25 | 2015-07-22 | 济南瑞通铁路电务有限责任公司 | Production line and production technology of high-speed railway copper alloy shield cut-through ground wire annealing passivation |
| CN105821200A (en) * | 2016-05-17 | 2016-08-03 | 江苏南海线缆设备有限公司 | Multi-strand wire annealing device |
| CN106129762B (en) * | 2016-07-20 | 2019-06-04 | 诺克威特种导体（常州）有限公司 | A kind of threading power-assisted high frequency fuse device |
| CN106893971B (en) * | 2017-04-20 | 2023-08-11 | 华能国际电力股份有限公司 | Online alloying method and device for metal pipeline surface |
| CN109182723A (en) * | 2018-06-08 | 2019-01-11 | 铃木加普腾钢丝（苏州）有限公司 | A kind of Production for Steel Wire shell debugging guiding device |
| CN110129528A (en) * | 2019-05-15 | 2019-08-16 | 安徽环新集团有限公司 | Wire annealing pre-treatment production line and method for piston ring |
| CN111029038B (en) * | 2019-11-28 | 2021-05-04 | 上海安捷防火智能电缆有限公司 | Production process of alloy ground wire |
| CN114381594A (en) * | 2021-12-28 | 2022-04-22 | 北京科技大学 | Continuous rapid annealing process for brass-coated pure copper stranded wire high-speed rail through ground wire |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2621875Y (en) * | 2003-03-27 | 2004-06-30 | 大连仔瑞达新材料科技开发有限公司 | Continuous welding and rolling prodn. line for composite wire |
| CN101812583B (en) * | 2010-03-15 | 2012-03-21 | 郑州国钧电子技术有限公司 | Metal wire induction heating and annealing device |
| CN203451583U (en) * | 2013-08-15 | 2014-02-26 | 王玉凯 | Continuous annealing production line for metal wires |
-
2013
- 2013-08-15 CN CN201310354273.1A patent/CN103468923B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN103468923A (en) | 2013-12-25 |
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Granted publication date: 20170815 Termination date: 20180815 |