CN207091508U

CN207091508U - A kind of steel wire fast bonderizing device

Info

Publication number: CN207091508U
Application number: CN201720760600.7U
Authority: CN
Inventors: 康树军; 聂春发
Original assignee: TIANJIN RIJI TECHNOLOGY Co Ltd
Current assignee: TIANJIN RIJI TECHNOLOGY Co Ltd
Priority date: 2017-06-28
Filing date: 2017-06-28
Publication date: 2018-03-13
Anticipated expiration: 2027-06-28

Abstract

It the utility model is related to steel wire rope technical field, especially a kind of steel wire fast bonderizing device, including an outer case, a phosphatization chamber is provided with the outer case, the phosphatization intracavitary is equipped with phosphating solution, heater for being heated to phosphatization chamber is installed in the outer case, interior parallel interval is provided with two rotary shafts to outer case sidewall upper above the phosphatization chamber in the horizontal direction, a Wire guide roller is respectively installed with the outside of two rotary shaft, two Wire guide roller and rotary shaft synchronous axial system, the lower end of two Wire guide roller is located at phosphatization intracavitary portion and is immersed in below the liquid level of phosphating solution, outer case sidewall upper positioned at the two Wire guide rollers radial direction both sides makes an incoming line and a line outlet respectively；One internal box is installed in the outer case, the phosphatization chamber is formed with the internal box.

Description

A kind of steel wire fast bonderizing device

Technical field

Steel wire rope technical field is the utility model is related to, especially a kind of steel wire fast bonderizing device.

Background technology

The drawing of steel wire is directed to, is a common technology during steel wire manufacturing field, before drawing, to reduce Hydraulic performance decline and surface tear in drawing process caused by steel wire wear influence, and raw steel silk need to be carried out at phosphatization before drawing Reason.Steel Wire Surface after phosphatization can form a kind of lubricant coating, and in drawing process, steel wire will not directly connect with wire drawing die Touch, and phosphating coat surface also allows for carrying wire drawing powder, not only can greatly change drawing condition, reduces mould consumption, reduces worker's labor Fatigue resistance, it is also ensured that the intensity of steel wire after drawing is high, and in deep bid, poker is good.

In existing steel wire process technology, the oxide layer on the outside of steel wire is removed by pickling mode, to coordinate pickling process to show There is phosphating process to use a phosphating pond, phosphating solution is equipped with phosphating pond, afterwards lift the steel wire of whole disk to entering in phosphating solution Row immersion, so as to complete phosphating process.But the problem of certain be present in such mode of operation, the phosphatization speed by the way of immersion It is relatively slow, and the Steel Wire Surface in the middle part of whole disk steel wire also is difficult to fully contact with phosphating solution, in fact it could happen that and phosphate coating is distributed The problem of uneven, in addition, phosphating pond, also greatly occupy the space of machining area, and phosphating pond opens wide the mode set Also processing environment can be polluted.

Utility model content

The purpose of this utility model is overcome the deficiencies in the prior art, there is provided a kind of rational in infrastructure, phosphatization is abundant, reaction Rapidly, a kind of steel wire fast bonderizing device of sealed set.

The utility model is achieved through the following technical solutions：

A kind of steel wire fast bonderizing device, it is characterised in that：Including an outer case, a phosphorus is provided with the outer case Change chamber, the phosphatization intracavitary is equipped with phosphating solution, the heater for being heated to phosphatization chamber is provided with the outer case, positioned at institute Stating the outer case sidewall upper above phosphatization chamber, interior parallel interval is provided with two rotary shafts in the horizontal direction, outside two rotary shaft Side is respectively installed with a Wire guide roller, and two Wire guide roller and rotary shaft synchronous axial system, the lower end of two Wire guide roller is located at phosphatization chamber Inside is immersed in below the liquid level of phosphating solution, and the outer case sidewall upper positioned at the two Wire guide rollers radial direction both sides makes one respectively Incoming line and a line outlet.

Moreover, being provided with an internal box in the outer case, the phosphatization chamber is formed with the internal box.

Moreover, the heater includes coil pipe, the coil pipe is coiled between internal box outer wall and the formation of outer case inwall Between gap, the both ends of the coil pipe are connected with the thermal source of outer loop.

Moreover, the same side end of two rotary shaft is respectively installed with a fixed cover, one is provided between two fixed cover Gag lever post.

Moreover, the wire roller surface away from incoming line is along its circumferencial direction uniform intervals groove.

Moreover, the incoming line and line outlet shift to install, the horizontal level of the incoming line and line outlet is higher than two wires The horizontal level of roller upper end.

Moreover, be movably installed with an insulation cover above the outer case, under the insulation cover closure state can by phosphatization chamber with External environment condition seals off.

The advantages of the utility model and good effect are：

1st, in this phosphating plant, the interior phosphatization chamber set of outer case is used to house phosphating solution, and that is installed outside phosphatization chamber adds Thermal is then used to heat phosphating solution, so as to accelerate the reaction speed of parkerizing process, phosphatization chamber top parallel interval peace Two rotary shafts of dress coordinate the Wire guide roller of rotational installation then to cause steel wire to deploy between two Wire guide rollers and repeatedly wind conduction, So as to increase the time that the lifting of the contact area of Steel Wire Surface and phosphating solution contact, so as to ensure the quick of Steel Wire Surface phosphatization with Fully；

2nd, in this phosphating plant, in the mode of outer case installation internal box, compared to being worn inside outer case single layer structure The mode of heating tube is filled, apparatus structure is simple, is easily installed, and manufacturing cost is lower；

3rd, in this phosphating plant, the heater is due to that it can connect a variety of external heat sources using coil pipe, not only may be used Boiler or other heating systems are connected, other waste-heat recovery devices can be also connected, strong adaptability, save heat cost；

4th, in this phosphating plant, because steel wire in the conductive process of two Wire guide rollers is dress of the passive need by subsequent handling Put and drawn, steel wire can apply a power close to each other to two Wire guide rollers in this process, therefore, in the same of two rotary shafts The fixed cover of side end installation coordinates the gag lever post being fixedly mounted, can be effective spacing by distance progress between two rotary shafts, from And avoid occurring when tractive force is excessive two rotary shafts and be subjected to displacement strong mad, improve the rigidity of structure；

5th, in this phosphating plant, the wire roller surface away from incoming line along its circumferencial direction uniform intervals groove, for pair The steel wire imported by incoming line carries out orderly arrangement and exported to the surface of another Wire guide roller, prevents what is rotated in two Wire guide rollers During there is the problem of steel wire winding；

6th, in this phosphating plant, incoming line and line outlet horizontal level are higher than the horizontal level of two Wire guide roller upper ends, and It is to ensure during steel wire is into and out only to be contacted with single Wire guide roller to shift to install, and is led by two The steel wire of line roller conduction will not also intersect, so as to the problem of further avoiding the occurrence of steel wire winding；

7th, the insulation cover being movably installed with this phosphating plant, above outer case, for by phosphatization chamber and external environment condition every From, so as to which the function of heat insulation played to phosphating solution can also prevent volatilize excessive situation of phosphating solution from occurring, that is, optimize plus Work environment also reduces heating loss, accelerates reaction speed；

8th, in the utility model, outer case, internal box, phosphatization chamber, Wire guide roller and insulation cover, which are engaged, instead of original open The phosphating pond of open type, the speed of phosphatization is not only improved, also phosphate coating is more uniformly spread, be not only advantageous to the drawing of steel wire Production is pulled out, also cleaning of processing environment, is advantageous to the process operation of operating personnel.

Brief description of the drawings

Fig. 1 is structural representation of the present utility model；

Fig. 2 is the partial sectional view in A-A portions in Fig. 1；

Fig. 3 is structural representation when the utility model uses.

Embodiment

The utility model is elaborated below by embodiment, the embodiment is illustrative instead of limiting , it is impossible to the scope of protection of the utility model is limited with this.

A kind of steel wire fast bonderizing device, innovation of the present utility model is, including an outer case 2, the outer case A phosphatization chamber 7 is inside provided with, the phosphatization intracavitary is equipped with phosphating solution, is provided with the outer case for adding to phosphatization chamber heating Thermal, interior parallel interval is provided with two rotary shafts 1 to the outer case sidewall upper above the phosphatization chamber in the horizontal direction, A Wire guide roller 9 is respectively installed with the outside of two rotary shaft, two Wire guide roller can be rotated under the drive of rotary shaft, institute The lower end for stating two Wire guide rollers is located at the liquid level lower section that phosphatization intracavitary portion is immersed in phosphating solution, positioned at the two Wire guide rollers radial direction both sides Outer case sidewall upper make an incoming line 12 and a line outlet 6 respectively.

In the present embodiment, an internal box 3 is installed in the outer case, the phosphatization chamber is formed with the internal box；It is described Heater includes coil pipe 13, and the coil pipe is coiled between the gap that internal box outer wall and outer case inwall are formed, the coil pipe Both ends the thermal source of outer loop is connected with by pipeline 4.

In the present embodiment, the wire roller surface away from incoming line is along its circumferencial direction uniform intervals groove 8.

In the present embodiment, the same side end of two rotary shaft is respectively installed with a fixed cover 11, between two fixed cover One gag lever post 10 is installed.

In the present embodiment, the incoming line and line outlet shift to install, and the horizontal level of the incoming line and line outlet is higher than The horizontal level of two Wire guide roller upper ends, is set with a conductor barrel in the line outlet, and the end of the conductor barrel is provided with one and blown Dry machine 5.

In the present embodiment, an insulation cover 14 is movably installed with above the outer case, can be incited somebody to action under the insulation cover closure state Phosphatization chamber seals off with external environment condition.

In the present embodiment, also the outside of the position such as internal box and insulation cover or heat-insulation layer can be filled with outer case, So as to further improve the heat-insulating property for phosphating solution.

The course of work of the present utility model is：

The utility model is in use, as shown in figure 3, steel wire 15 is imported afterwards first through leading away from incoming line by incoming line Line roller is guided to another Wire guide roller, and during conduction, and the steel wire below Wire guide roller is then positioned at phosphating solution Below liquid level, so as to realize the effect of its phosphatization, during treating that steel wire repeatedly conducts back and forth between two Wire guide rollers, steel wire Parkerizing process finishes, and is most exported afterwards through line outlet to process afterwards.

In the utility model, outer case, internal box, phosphatization chamber, Wire guide roller and insulation cover, which are engaged, instead of original open wide The phosphating pond of formula, the speed of phosphatization is not only improved, also phosphate coating is more uniformly spread, be not only advantageous to the drawing of steel wire Production, also cleaning of processing environment, is advantageous to the process operation of operating personnel.

Claims

A kind of 1. steel wire fast bonderizing device, it is characterised in that：Including an outer case, a phosphatization is provided with the outer case Chamber, the phosphatization intracavitary are equipped with phosphating solution, the heater for being heated to phosphatization chamber are provided with the outer case, positioned at described Interior parallel interval is provided with two rotary shafts to outer case sidewall upper above phosphatization chamber in the horizontal direction, the outside of two rotary shaft A Wire guide roller is respectively installed with, two Wire guide roller and rotary shaft synchronous axial system, the lower end of two Wire guide roller is located at phosphatization intracavitary Portion is immersed in below the liquid level of phosphating solution, and the outer case sidewall upper positioned at the two Wire guide rollers radial direction both sides is made one and entered respectively Line mouth and a line outlet.
A kind of 2. steel wire fast bonderizing device according to claim 1, it is characterised in that：It is provided with the outer case One internal box, the phosphatization chamber is formed with the internal box.
A kind of 3. steel wire fast bonderizing device according to claim 2, it is characterised in that：The heater includes disk Pipe, the coil pipe are coiled between the gap that internal box outer wall and outer case inwall are formed, and the both ends of the coil pipe are connected with outside The thermal source of circulation.
A kind of 4. steel wire fast bonderizing device according to claim 1, it is characterised in that：The homonymy of two rotary shaft End is respectively installed with a fixed cover, and a gag lever post is provided between two fixed cover.
A kind of 5. steel wire fast bonderizing device according to claim 1, it is characterised in that：Wire guide roller away from incoming line Surface is along its circumferencial direction uniform intervals groove.
A kind of 6. steel wire fast bonderizing device according to claim 1, it is characterised in that：The incoming line and line outlet Shift to install, the horizontal level of the incoming line and line outlet is higher than the horizontal level of two Wire guide roller upper ends.
A kind of 7. steel wire fast bonderizing device according to claim 1, it is characterised in that：Activity above the outer case One insulation cover is installed, phosphatization chamber and external environment condition can be sealed off under the insulation cover closure state.