CN103202690A - Flexible epicardium electrocardio-electrode chip and preparation method thereof - Google Patents

Flexible epicardium electrocardio-electrode chip and preparation method thereof Download PDF

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CN103202690A
CN103202690A CN2013100820913A CN201310082091A CN103202690A CN 103202690 A CN103202690 A CN 103202690A CN 2013100820913 A CN2013100820913 A CN 2013100820913A CN 201310082091 A CN201310082091 A CN 201310082091A CN 103202690 A CN103202690 A CN 103202690A
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于喆
谢雷
张红治
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
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Abstract

本发明涉及一种柔性心外膜心电电极芯片,包括柔性基底、电极单元、电极引线、引线连接点和绝缘层,电极单元、电极引线、引线连接点均设于柔性基底上,三者实现电连接,绝缘层设于柔性基底上并覆盖电极引线,电极单元和引线连接点表面不设绝缘层。本发明还涉及一种柔性心外膜心电电极芯片的制备方法。上述电极芯片由多个电极单元排列形成电极阵列,可实现最小到微米尺度的空间分辨率,具良好的柔软度和形变能力,可贴附在心脏表面,适应心脏表面轮廓的变化,既能保证电极与心脏表面目标区域形成良好的贴附,又能有效避免心脏运动过程中由电极造成的挤压和划伤等损害。可用于心脏疾病的定性诊断以及对病灶进行精确定位,为针对性治疗提供客观依据。

Figure 201310082091

The invention relates to a flexible epicardial ECG electrode chip, comprising a flexible base, an electrode unit, an electrode lead wire, a lead wire connection point and an insulating layer. For electrical connection, the insulating layer is arranged on the flexible base and covers the electrode leads, and the surface of the connection point between the electrode unit and the lead wires is not provided with an insulating layer. The invention also relates to a preparation method of a flexible epicardial electrocardiogram electrode chip. The above-mentioned electrode chip is composed of multiple electrode units arranged to form an electrode array, which can achieve the smallest spatial resolution down to the micron scale, has good softness and deformation ability, and can be attached to the surface of the heart to adapt to changes in the contour of the surface of the heart. The electrode forms a good attachment to the target area on the surface of the heart, and can effectively avoid damage such as extrusion and scratching caused by the electrode during heart movement. It can be used for qualitative diagnosis of heart diseases and precise location of lesions, providing objective basis for targeted treatment.

Figure 201310082091

Description

柔性心外膜心电电极芯片及其制备方法Flexible epicardial ECG electrode chip and preparation method thereof

技术领域technical field

本发明涉及医疗设备领域,特别是涉及一种柔性心外膜心电电极芯片,还涉及一种柔性心外膜心电电极芯片的制备方法。The invention relates to the field of medical equipment, in particular to a flexible epicardial ECG electrode chip, and also to a preparation method for the flexible epicardial ECG electrode chip.

背景技术Background technique

常规心电检查从手、足、胸前等9个位置安置电极获取宏观体表心电信号加以分析来判断心脏疾病。但是由于身体组织的非对称、非规则、非均匀性,心脏产生的电信号在向体外传导过程中存在衰减、失真和滤波效应。另外体表的心电信号在幅度和相位上与心脏表面的电位分布都有明显的差异,许多电生理事件并不一定能在体表观察到。如心肌同时出现多个激动点时,多幅映射的叠加将使体表电位难以确定。体表心电只能定性观察,不能进行病灶的精确定位,因而导致诊断的正确率受限。而对于心律失常、心肌缺血等复杂的心脏疾病则需要对心脏进行直接的检查才能定位定性,从而进行针对性治疗。Routine ECG examination uses electrodes placed at 9 positions including hands, feet, and chest to obtain macroscopic body surface ECG signals and analyze them to determine heart disease. However, due to the asymmetry, irregularity, and non-uniformity of body tissues, the electrical signals generated by the heart have attenuation, distortion, and filtering effects in the process of being transmitted to the outside of the body. In addition, the electrocardiographic signal on the body surface is significantly different from the potential distribution on the heart surface in amplitude and phase, and many electrophysiological events may not necessarily be observed on the body surface. If multiple activation points appear in the myocardium at the same time, the superposition of multiple maps will make it difficult to determine the body surface potential. The surface ECG can only be observed qualitatively, but cannot accurately locate the lesion, thus limiting the accuracy of diagnosis. For complex heart diseases such as arrhythmia and myocardial ischemia, direct examination of the heart is required to locate and characterize the heart, so as to carry out targeted treatment.

心外膜心电作为一种精确测量和观察分析心脏电活动的方法,与常规心电图检查不同,它不仅能宏观地得出诊断,还能确定出病变的精确位置,为针对性治疗提供客观依据。它是利用多电极系统覆盖心外膜表面对心脏电兴奋进行多点同步记录。由于电极阵列与心外膜的直接接触,以及对心电信号的同步采样,因此能客观而精确的反应心电兴奋的起源及传播的过程。As a method of accurately measuring, observing and analyzing the electrical activity of the heart, epicardial electrocardiography is different from conventional electrocardiography. It can not only make a macroscopic diagnosis, but also determine the precise location of the lesion, providing an objective basis for targeted treatment . It uses a multi-electrode system to cover the epicardial surface to record the electrical excitation of the heart at multiple points simultaneously. Due to the direct contact between the electrode array and the epicardium and the synchronous sampling of the ECG signal, it can objectively and accurately reflect the origin and propagation process of the ECG excitation.

在美国,有将近五百万心脏衰竭患者,而且每年新增确诊患者数高达55万。以当前情况来看,在美国等发达国家以心脏衰竭作为主要原因的疾病,其发病率和死亡率主要来自替代干细胞介导的心肌梗死不足。In the United States, there are nearly five million heart failure patients, and as many as 550,000 new patients are diagnosed each year. Judging from the current situation, the morbidity and mortality of diseases with heart failure as the main cause in developed countries such as the United States mainly come from insufficient myocardial infarction mediated by replacement stem cells.

相比于体表心电图记录,心外膜多道心电图系统能够提供非对称性的心室复极信息,而且在心脏再生中对监测心电图的变化非常有用。目前国外的心外膜心电研究都力求以更多的电极点获取更精确的心肌激动顺序和分布的资料。由于电极数目的众多,数据量大,因而大多都是采用离线分析的方法进行电生理研究,难以应用于临床。Compared with surface ECG recordings, epicardial multichannel ECG systems can provide information on asymmetric ventricular repolarization and are useful for monitoring ECG changes during cardiac regeneration. At present, foreign epicardial ECG studies are trying to use more electrode points to obtain more accurate data on the sequence and distribution of myocardial activation. Due to the large number of electrodes and the large amount of data, most of them use off-line analysis methods for electrophysiological research, which are difficult to apply clinically.

在生物医学信息提取中,电极起到换能器的作用,它可将生物机体产生的生物电变化引导出来,变离子电流为电子电流。最早用于心电采集的是针状电极,但是针状电极仅限于局部记录,后来随着研究深入,心外膜心电主要采用方便操作的片状电极。In the extraction of biomedical information, electrodes play the role of transducers, which can guide the bioelectric changes produced by biological organisms and change ion currents into electronic currents. Needle-shaped electrodes were first used for ECG collection, but needle-shaped electrodes were limited to local recordings. Later, with the deepening of research, epicardial ECG mainly used sheet-shaped electrodes that are easy to operate.

目前用于心外膜电极片的主要基底材料多为硅橡胶和热塑性塑料,便于实现多位点检测。电极的基底材料应该具有良好的柔韧性和顺应性,能适应心脏的收缩和舒张,电极的尺寸以及相对间距必须满足测量的要求,同时还要防止对心外膜造成损伤。虽然硅橡胶和热塑性塑料为基底可以满足上述的要求,但是随着电极的增多,电极引线容易混乱、折断,增加制作和使用的难度,同时也会影响电极点与心外膜的贴附性。另外还有人用生理盐水浸透的医用纱布作为电极的基底材料,术前将电极均匀缝合在纱布上,电极的直径达到1mm,间距为3mm,常用的电极点的材料一般采用银(直径0.2mm银丝)或不锈钢(直径1.5mm的不锈钢丝),现有心外膜电极的极间距一般为1-5.6mm。但在使用中也会存在同样的问题。At present, the main substrate materials used for epicardial electrode pads are mostly silicone rubber and thermoplastics, which are convenient for multi-site detection. The base material of the electrode should have good flexibility and compliance, and can adapt to the contraction and relaxation of the heart. The size and relative spacing of the electrodes must meet the measurement requirements, and at the same time prevent damage to the epicardium. Although silicone rubber and thermoplastic substrates can meet the above requirements, with the increase of electrodes, the electrode leads are easy to be confused and broken, which increases the difficulty of production and use, and also affects the adhesion between electrode points and epicardium. In addition, some people use medical gauze soaked in physiological saline as the base material of the electrode. Before the operation, the electrode is evenly sutured on the gauze. The diameter of the electrode reaches 1mm, and the spacing is 3mm. Wire) or stainless steel (stainless steel wire with a diameter of 1.5mm), the pole spacing of existing epicardial electrodes is generally 1-5.6mm. But there will be the same problem in use.

最近还有研究将电极设计为电极点均匀分布制作在柔性印刷电路板上,电极点表面暴露铜箔并做化学镀金处理。每个电极的引出线和柔性板形成一个整体,电极片的原材料采用聚酰亚胺,通过降低厚度到微米尺度来增强贴靠行。而电极点采用铜质外面镀金来达到长时间放置不易氧化,同时保证良好的接触性。然而,受到材料本身性能的制约,聚酰亚胺薄膜不能拉伸和折叠,局部容忍应变程度小于1%。即使可以通过不断降低聚酰亚胺薄膜的厚度来提高微电极阵列的柔韧性,但是这样做增加了电极的加工难度,由于受到工艺的制约不得不增大电极的加工尺寸,从而导致电极的分辨率下降,另外聚酰亚胺基底厚度减薄,也使微电极阵列的机械强度和可操作性随之下降。Recently, there are also researches on designing the electrodes so that the electrode points are uniformly distributed on the flexible printed circuit board, and the surface of the electrode points is exposed to copper foil and treated with chemical gold plating. The lead-out line of each electrode and the flexible plate form a whole, and the raw material of the electrode sheet is polyimide, and the abutment line is enhanced by reducing the thickness to the micron scale. The electrode points are gold-plated on the outside of copper to prevent oxidation after long-term storage, while ensuring good contact. However, limited by the performance of the material itself, the polyimide film cannot be stretched and folded, and the local strain tolerance is less than 1%. Even if the flexibility of the microelectrode array can be improved by continuously reducing the thickness of the polyimide film, this increases the difficulty of electrode processing. Due to the constraints of the process, the processing size of the electrode has to be increased, resulting in the resolution of the electrode. In addition, the thickness of the polyimide substrate is reduced, which also reduces the mechanical strength and operability of the microelectrode array.

发明内容Contents of the invention

基于此,有必要针对传统的心外膜电极片存在的问题,提供一种柔性心外膜心电电极芯片。Based on this, it is necessary to provide a flexible epicardial ECG electrode chip for the problems existing in the traditional epicardial electrode sheet.

一种柔性心外膜心电电极芯片,包括:柔性基底、电极单元、电极引线、引线连接点和绝缘层,所述电极单元、电极引线及引线连接点共同组成电极组件,所述电极组件设于所述柔性基底上,所述电极单元经由电极引线连接到引线连接点,实现电连接,所述绝缘层设于所述柔性基底上并覆盖所述电极引线,所述电极单元用于电连接心脏表面,所述柔性基底和绝缘层的材质为聚二甲基硅氧烷。A flexible epicardial ECG electrode chip, comprising: a flexible base, an electrode unit, an electrode lead, a lead connection point and an insulating layer, the electrode unit, the electrode lead and the lead connection point together form an electrode assembly, and the electrode assembly is set On the flexible base, the electrode unit is connected to the lead connection point via the electrode lead to realize electrical connection, the insulating layer is arranged on the flexible base and covers the electrode lead, and the electrode unit is used for electrical connection On the surface of the heart, the material of the flexible base and the insulating layer is polydimethylsiloxane.

在其中一个实施例中,所述电极组件包括电极层,所述电极层的材质为金、钛、铜中的一种In one of the embodiments, the electrode assembly includes an electrode layer, and the material of the electrode layer is one of gold, titanium, and copper.

在其中一个实施例中,所述电极组件还包括打底层,所述电极层设于所述打底层上,所述打底层的材质为钛、铬,或包含这两种元素中的一种或两种的合金。In one of the embodiments, the electrode assembly further includes a primer layer, the electrode layer is arranged on the primer layer, and the material of the primer layer is titanium, chromium, or contains one or more of these two elements. Two alloys.

在其中一个实施例中,所述电极单元还包括修饰层,所述修饰层设于电极单元背向所述柔性基底的表面,所述修饰层的材质为铂、铱,或包含这两种元素中的一种或两种的合金或化合物,或者聚吡咯、聚(3,4-乙烯二氧噻吩)、聚苯胺中的一种。In one of the embodiments, the electrode unit further includes a modification layer, the modification layer is arranged on the surface of the electrode unit facing away from the flexible substrate, and the material of the modification layer is platinum, iridium, or contains these two elements One or two alloys or compounds, or one of polypyrrole, poly(3,4-ethylenedioxythiophene), and polyaniline.

在其中一个实施例中,所述柔性基底位于电极单元部分的厚度远小于柔性基底其它区域的厚度。In one embodiment, the thickness of the part of the flexible substrate located at the electrode unit is much smaller than the thickness of other regions of the flexible substrate.

在其中一个实施例中,所述柔性基底的横截面为长方形,所述电极单元和引线连接点一一对应,所述电极组件包括关于所述长方形的中垂线轴对称的两列,所述电极单元和对应的引线连接点位于中垂线的同一侧,所述电极单元设于靠近所述中垂线的位置,对应的引线连接点位于靠近长方形与所述中垂线平行的一边的位置,所述柔性心外膜心电电极芯片中部于背向所述绝缘层的一面形成向内的凹陷。In one of the embodiments, the cross-section of the flexible substrate is a rectangle, the electrode units correspond to the connection points of the lead wires one by one, the electrode assembly includes two rows symmetrical about the perpendicular line of the rectangle, and the electrodes The unit and the corresponding lead wire connection point are located on the same side of the mid-perpendicular line, the electrode unit is located near the mid-perpendicular line, and the corresponding lead wire connection point is located near the side of the rectangle parallel to the mid-perpendicular line, The middle part of the flexible epicardial ECG electrode chip forms an inward depression on the side facing away from the insulating layer.

还有必要提供一种柔性心外膜心电电极芯片的制备方法。It is also necessary to provide a method for preparing a flexible epicardial ECG electrode chip.

一种柔性神经束电极的制备方法,包括下列步骤:步骤一,在刚性基底上设置聚二甲基硅氧烷形成柔性基底;步骤二,在所述柔性基底上形成电极组件,所述电极组件包括引线连接点、用于电连接心脏表面的电极单元、及电连接所述引线连接点和电极单元的电极引线;步骤三,在所述柔性基底上设置覆盖所述电极组件的聚二甲基硅氧烷形成绝缘层,并在所述绝缘层的电极单元和引线连接点位置处形成开口,露出所述电极单元和引线连接点;步骤四,将所述柔性基底从刚性基底上分离,得到所述柔性心外膜心电电极芯片。A method for preparing a flexible nerve bundle electrode, comprising the following steps: Step 1, setting polydimethylsiloxane on a rigid substrate to form a flexible substrate; Step 2, forming an electrode assembly on the flexible substrate, the electrode assembly Including lead wire connection points, electrode units for electrically connecting the surface of the heart, and electrode leads electrically connecting the lead wire connection points and electrode units; step 3, setting a polydimethylsiloxane covering the electrode assembly on the flexible base Siloxane forms an insulating layer, and forms an opening at the position of the electrode unit and the lead connection point of the insulating layer, exposing the electrode unit and the lead connection point; Step 4, separating the flexible substrate from the rigid substrate to obtain The flexible epicardial ECG electrode chip.

在其中一个实施例中,所述步骤二包括:制备一块形成有所述电极组件形状的镂空图案的掩膜;将所述掩膜紧密贴附于所述柔性基底上;在贴附有所述掩膜的柔性基底上淀积打底层;在所述打底层上淀积一层电极层;将所述掩膜自柔性基底上移除。In one embodiment, the second step includes: preparing a mask with a hollow pattern in the shape of the electrode assembly; attaching the mask tightly to the flexible substrate; Depositing a base layer on the flexible base of the mask; depositing an electrode layer on the base layer; removing the mask from the flexible base.

在其中一个实施例中,所述步骤三之后还包括在所述电极单元表面镀一层修饰层的步骤,所述修饰层的材质为铂、铱,或包含这两种元素中的一种或两种的合金或化合物,或者聚吡咯、聚(3,4-乙烯二氧噻吩)、聚苯胺中的一种。In one of the embodiments, after the third step, it also includes the step of coating a modified layer on the surface of the electrode unit, and the material of the modified layer is platinum, iridium, or contains one or more of these two elements. Two alloys or compounds, or one of polypyrrole, poly(3,4-ethylenedioxythiophene), and polyaniline.

在其中一个实施例中,所述刚性基底为玻璃凸台。In one of the embodiments, the rigid substrate is a glass boss.

上述柔性心外膜心电电极芯片具有良好的柔韧性和形变能力,记录部位准确、接触严密、重复性好。另外在保证电极阵列的微米尺度加工精度和空间分辨率的同时,可以实现90%的一维形变和20%的二维形变,不需要大幅度降低基底厚度就可以实现很好的共形效果,实现微电极阵列与心脏表面的吻合贴附,提高灵敏度。同时,与心脏良好的柔性匹配性能,能有效降低芯片对心外膜造成损伤的风险。另外,芯片在折叠、扭曲和拉伸条件下仍能保持良好的电学性能,从而提高了与心脏的匹配性。The above-mentioned flexible epicardial ECG electrode chip has good flexibility and deformation ability, accurate recording position, tight contact and good repeatability. In addition, while ensuring the micron-scale processing accuracy and spatial resolution of the electrode array, 90% of one-dimensional deformation and 20% of two-dimensional deformation can be achieved, and a good conformal effect can be achieved without greatly reducing the thickness of the substrate. Realize the consistent attachment of the microelectrode array and the surface of the heart, and improve the sensitivity. At the same time, the good flexible matching performance with the heart can effectively reduce the risk of the chip causing damage to the epicardium. In addition, the chip can still maintain good electrical performance under folding, twisting and stretching conditions, which improves the matching with the heart.

附图说明Description of drawings

图1是一实施例中柔性心外膜心电电极芯片的结构示意图;Fig. 1 is the structural representation of flexible epicardial ECG electrode chip in an embodiment;

图2是沿图1所示虚线6的剖视图;Fig. 2 is a sectional view along the dotted line 6 shown in Fig. 1;

图3是一实施例中柔性心外膜心电电极芯片的制备方法的流程图;Fig. 3 is the flow chart of the preparation method of flexible epicardial ECG electrode chip in an embodiment;

图4是实施例1中柔性心外膜心电电极芯片的制备方法的流程图;Fig. 4 is the flow chart of the preparation method of flexible epicardial ECG electrode chip in embodiment 1;

图5是实施例2中柔性心外膜心电电极芯片的结构示意图;Fig. 5 is the structural representation of flexible epicardial ECG electrode chip in embodiment 2;

图6是沿图5所示虚线12的剖视图;Fig. 6 is a sectional view along the dotted line 12 shown in Fig. 5;

图7是实施例2中柔性心外膜心电电极芯片的应用示意图;Fig. 7 is the application schematic diagram of flexible epicardial ECG electrode chip in embodiment 2;

图8是实施例2中柔性心外膜心电电极芯片的制备方法的流程图。8 is a flow chart of the method for preparing the flexible epicardial ECG electrode chip in Example 2.

具体实施方式Detailed ways

为使本发明的目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。In order to make the objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings.

实施例1:Example 1:

图1是实施例1中柔性心外膜心电电极芯片的结构示意图,柔性心外膜心电电极芯片包括柔性基底1、绝缘层2、电极单元3、电极引线4以及引线连接点5。电极引线4电连接电极单元3和引线焊点5,一个电极单元3、一根电极引线4及一个引线焊点5共同组成一个电极组件。电极组件设于柔性基底1上,绝缘层2设于柔性基底1上并覆盖电极引线4。电极单元3用于电连接心脏,引线连接点5用于实现心电电极与外部电路的连接。图2是沿图1所示虚线6的剖视图,在该实施例中,电极单元3和引线连接点5曝露在外界,表面不设绝缘层。电极单元数量为10个,成2*5的矩阵分布。可以理解的,电极单元3的尺寸、间距、数量根据实际应用要求可以进行调整。电极引线4的线宽、间距、走线方式可以在充分考虑布线合理性的情况下进行调整。引线连接点5的尺寸和间距根据实际应用要求可以进行调整。引线连接点5与电极单元3一一对应,数量相同。1 is a schematic structural view of the flexible epicardial ECG electrode chip in Embodiment 1. The flexible epicardial ECG electrode chip includes a flexible base 1 , an insulating layer 2 , an electrode unit 3 , electrode leads 4 and lead connection points 5 . The electrode lead 4 is electrically connected to the electrode unit 3 and the lead welding spot 5 , and one electrode unit 3 , one electrode lead 4 and one lead welding spot 5 together form an electrode assembly. The electrode assembly is arranged on the flexible substrate 1 , and the insulating layer 2 is arranged on the flexible substrate 1 and covers the electrode leads 4 . The electrode unit 3 is used to electrically connect the heart, and the lead connection point 5 is used to realize the connection between the ECG electrodes and the external circuit. FIG. 2 is a cross-sectional view along the dotted line 6 shown in FIG. 1. In this embodiment, the electrode unit 3 and the lead connection point 5 are exposed to the outside, and no insulating layer is provided on the surface. The number of electrode units is 10, distributed in a matrix of 2*5. It can be understood that the size, spacing, and quantity of the electrode units 3 can be adjusted according to actual application requirements. The line width, spacing, and wiring method of the electrode leads 4 can be adjusted with full consideration of the rationality of the wiring. The size and spacing of the lead connection points 5 can be adjusted according to actual application requirements. The lead connection points 5 correspond to the electrode units 3 one by one, and the number is the same.

柔性基底1和绝缘层2的材质为聚二甲基硅氧烷(polydimethylsiloxane)。聚二甲基硅氧烷具有良好的柔韧性和形变能力及良好的生物相容性,并能保证柔性心外膜心电电极芯片的加工精度和空间分辨率。The material of the flexible substrate 1 and the insulating layer 2 is polydimethylsiloxane (polydimethylsiloxane). Polydimethylsiloxane has good flexibility, deformation ability and good biocompatibility, and can ensure the processing accuracy and spatial resolution of the flexible epicardial ECG electrode chip.

上述柔性心外膜心电电极芯片由多个电极单元3排列形成电极阵列,可以实现最小到微米尺度的空间分辨率,具有良好的柔软度和形变能力,可以贴附在心脏表面,适应心脏表面轮廓的变化,既能保证电极与心脏表面目标区域形成良好的贴附,又能有效避免心脏运动过程中由电极造成的挤压和划伤等损害。可用于心脏疾病的定性诊断以及对病灶进行精确定位,为针对性治疗提供客观依据。The above-mentioned flexible epicardial ECG electrode chip is composed of multiple electrode units 3 arranged to form an electrode array, which can achieve the smallest spatial resolution down to the micron scale, has good softness and deformation ability, can be attached to the surface of the heart, and adapts to the surface of the heart. The change of the contour can not only ensure good adhesion between the electrode and the target area on the surface of the heart, but also effectively avoid damage such as extrusion and scratching caused by the electrode during heart movement. It can be used for qualitative diagnosis of heart diseases and precise location of lesions, providing objective basis for targeted treatment.

图3是一实施例中柔性心外膜心电电极芯片的制备方法的流程图,包括下列步骤:Fig. 3 is the flow chart of the preparation method of flexible epicardial ECG electrode chip in an embodiment, comprises the following steps:

S110,在刚性基底上设置聚二甲基硅氧烷形成柔性基底1。S110 , disposing polydimethylsiloxane on a rigid substrate to form a flexible substrate 1 .

刚性基底可以选用玻璃、硅片等,主要起支撑的作用。在本实施例中,刚性基底采用硅片(可以为任意晶向),并采用旋涂的方式将聚二甲基硅氧烷设置在硅片表面。其中改变柔性基底1厚度的方法主要有两种:一种是改变旋涂速度,另外一种是改变聚二甲基硅氧烷的浓度。The rigid substrate can be made of glass, silicon wafer, etc., and mainly plays a supporting role. In this embodiment, a silicon wafer (which can be in any crystal orientation) is used as the rigid substrate, and polydimethylsiloxane is provided on the surface of the silicon wafer by spin coating. There are mainly two methods for changing the thickness of the flexible substrate 1 : one is to change the spin coating speed, and the other is to change the concentration of polydimethylsiloxane.

S120,在柔性基底1上形成电极单元3、电极引线4以及引线连接点5。S120 , forming electrode units 3 , electrode leads 4 and lead connection points 5 on the flexible substrate 1 .

采用微加工工艺(包括薄膜制备工艺、光刻工艺、刻蚀工艺等)在柔性基底1上进行制作。一个电极单元3、一根电极引线4以及一个引线连接点5组成一个电极组件,电极引线4将电极单元3和引线连接点5电连接。在其中一个实施例中,电极组件至少包括电极层,电极层的材质为金、钛、铜中的一种。在其中一个实施例中,电极组件还包括打底层,电极层设于打底层上,打底层的材质为钛、铬,或包含这两种元素中的一种或两种的合金。在其中一个实施例中,电极单元3还包括修饰层,修饰层设于电极单元3背向柔性基底1的表面,修饰层的材质为铂、铱,或包含这两种元素中的一种或两种的合金或化合物,或者聚吡咯、聚(3,4-乙烯二氧噻吩)、聚苯胺中的一种。Fabrication is carried out on the flexible substrate 1 using micro-processing techniques (including thin film preparation techniques, photolithography techniques, etching techniques, etc.). An electrode unit 3 , an electrode lead 4 and a lead connection point 5 form an electrode assembly, and the electrode lead 4 electrically connects the electrode unit 3 and the lead connection point 5 . In one embodiment, the electrode assembly at least includes an electrode layer, and the material of the electrode layer is one of gold, titanium, and copper. In one embodiment, the electrode assembly further includes a primer layer, the electrode layer is disposed on the primer layer, and the material of the primer layer is titanium, chromium, or an alloy containing one or both of these two elements. In one of the embodiments, the electrode unit 3 also includes a modification layer, the modification layer is arranged on the surface of the electrode unit 3 facing away from the flexible substrate 1, and the material of the modification layer is platinum, iridium, or contains one or more of these two elements. Two alloys or compounds, or one of polypyrrole, poly(3,4-ethylenedioxythiophene), and polyaniline.

S130,在柔性基底1上设置覆盖电极组件的聚二甲基硅氧烷形成绝缘层2,并在绝缘层2的电极单元3和引线连接点5位置处形成开口,将电极单元3和引线连接点5露出。S130, arrange polydimethylsiloxane covering the electrode assembly on the flexible substrate 1 to form an insulating layer 2, and form an opening at the position of the electrode unit 3 and the lead wire connection point 5 of the insulating layer 2, and connect the electrode unit 3 to the lead wire Point 5 is revealed.

绝缘层2同样可以通过旋涂的方法进行设置,绝缘层2的厚度也可以通过改变旋涂速度或改变聚二甲基硅氧烷的浓度的方法进行调整。The insulating layer 2 can also be provided by spin coating, and the thickness of the insulating layer 2 can also be adjusted by changing the spin coating speed or changing the concentration of polydimethylsiloxane.

S140,将柔性基底1从刚性基底上分离,得到柔性心外膜心电电极芯片。S140, separating the flexible substrate 1 from the rigid substrate to obtain a flexible epicardial ECG electrode chip.

采用上述柔性神经束电极的制备方法制备的柔性神经束电极,具有良好的尺寸适应性,易于实现器件的归一化设计。The flexible nerve bundle electrode prepared by the method for preparing the flexible nerve bundle electrode has good size adaptability, and is easy to realize the normalized design of the device.

再提供一种实施例1中的柔性心外膜心电电极芯片的制备方法,参见图4,包括下列步骤:Provide a kind of preparation method of the flexible epicardium electrocardiogram electrode chip among the embodiment 1 again, see Fig. 4, comprise the following steps:

S210,在任意晶向的硅片上旋涂一层聚二甲基硅氧烷作为柔性基底1。S210, spin-coat a layer of polydimethylsiloxane on the silicon wafer with any crystal orientation as the flexible substrate 1 .

S220,制备一块掩膜,在掩膜上形成电极组件的镂空图案,将掩膜置于柔性基底1上,形成紧密贴附。S220, preparing a mask, forming a hollow pattern of the electrode assembly on the mask, and placing the mask on the flexible substrate 1 to form a close attachment.

S230,采用电子束蒸发的方法首先在柔性基底1上沉积一层钛膜作为打底层,然后再采用热蒸发的方法在打底层上沉积一层金膜作为电极层。S230, firstly depositing a titanium film on the flexible substrate 1 as an underlayer by electron beam evaporation, and then depositing a gold film on the underlayer by thermal evaporation as an electrode layer.

打底层和电极层受到掩膜的镂空图案限制,形成电极组件的形状。The underlying layer and the electrode layer are limited by the hollow pattern of the mask to form the shape of the electrode assembly.

S240,移除掩膜。S240, removing the mask.

S250,采用厚型光刻胶进行光刻,在电极单元3的位置和引线连接点5的位置上制备出光刻胶牺牲层。S250, using thick photoresist to perform photolithography, and preparing a photoresist sacrificial layer at the position of the electrode unit 3 and the position of the lead connection point 5 .

S260,旋涂一层聚二甲基硅氧烷作为绝缘层2。S260, spin coating a layer of polydimethylsiloxane as the insulating layer 2.

其中绝缘层2的厚度应远低于厚型光刻胶牺牲层的厚度。The thickness of the insulating layer 2 should be much lower than the thickness of the thick photoresist sacrificial layer.

S270,去除光刻胶牺牲层,在牺牲层的位置形成绝缘层开口,将相应位置的电极组件暴露出来。S270, removing the photoresist sacrificial layer, forming openings in the insulating layer at positions of the sacrificial layer, exposing electrode components at corresponding positions.

S280,对电极单元3进行表面修饰。S280 , modifying the surface of the electrode unit 3 .

即在电极单元3露出的表面镀一层铂黑或氧化铱作为修饰层,以降低阻抗。That is, a layer of platinum black or iridium oxide is plated on the exposed surface of the electrode unit 3 as a modification layer to reduce impedance.

在其它实施例中,修饰层的材质可以为铂、铱,或包含这两种元素中的一种或两种的合金或化合物,或者聚吡咯、聚(3,4-乙烯二氧噻吩)、聚苯胺中的一种。In other embodiments, the material of the modification layer can be platinum, iridium, or an alloy or compound containing one or both of these two elements, or polypyrrole, poly(3,4-ethylenedioxythiophene), poly(3,4-ethylenedioxythiophene), One of the polyanilines.

实施例2:Example 2:

图5是实施例2中柔性心外膜心电电极芯片的结构示意图,柔性心外膜心电电极芯片同样由柔性基底7、绝缘层8、电极单元9、电极引线10以及引线连接点11五部分组成。该实施例中与实施例1中的电极结构不同之处在于其采用了一种阶梯式的电极结构,柔性基底7的厚度呈阶梯状设计。虽然聚二甲基硅氧烷本身具有良好的弹性性能,但是其动态可拉伸的能力、柔软度及其贴附性还是与其厚度息息相关。为了更好的适应心脏的收缩和舒张,避免对心外膜产生损伤,可以对电极贴附在心脏上的位置处(主要集中在电极单元阵列和部分走线区域)的柔性基底7进行减薄。具体的,在一个实施例中,位于电极单元9下方的柔性基底7的厚度远小于柔性基底7其它区域的厚度,远小于一般指十分之一以下。在本实施例中,对电极贴附在心脏上的位置处的柔性基底7局部减薄至5μm以下,而外围引线连接点11部分可以保持在一个较厚的水平50-500μm,这样既能保证器件的柔性,同时也保证了其封装和手术过程中的可操作性。Fig. 5 is a schematic structural view of the flexible epicardial ECG electrode chip in Embodiment 2, the flexible epicardial ECG electrode chip is also composed of a flexible base 7, an insulating layer 8, an electrode unit 9, electrode leads 10 and lead connection points 115 Partial composition. The difference between this embodiment and the electrode structure in Embodiment 1 is that it adopts a stepped electrode structure, and the thickness of the flexible substrate 7 is designed in a stepped shape. Although polydimethylsiloxane itself has good elastic properties, its dynamic stretchability, softness and adhesion are still closely related to its thickness. In order to better adapt to the contraction and relaxation of the heart and avoid damage to the epicardium, the flexible substrate 7 at the position where the electrodes are attached to the heart (mainly concentrated in the electrode unit array and part of the routing area) can be thinned . Specifically, in one embodiment, the thickness of the flexible base 7 located below the electrode unit 9 is much smaller than the thickness of other regions of the flexible base 7 , which is generally less than one-tenth. In this embodiment, the flexible substrate 7 at the position where the electrode is attached to the heart is partially thinned to below 5 μm, while the peripheral lead connection point 11 can be kept at a thicker level of 50-500 μm, which can ensure The flexibility of the device also ensures its maneuverability during packaging and surgery.

在实施例2中,柔性基底7位于引线连接点11下方的部分的厚度远大于柔性基底7位于电极单元9和电极引线10的下方的部分的厚度,柔性基底7设有电极组件的一面为平面。图6是沿图5所示虚线12的剖视图。图7是其应用示意图,其中包括心脏13,导线14,导线14用于实现引线连接点11与外部电路的连接。In Embodiment 2, the thickness of the part of the flexible base 7 located below the lead connection point 11 is much greater than the thickness of the part of the flexible base 7 located below the electrode unit 9 and the electrode lead 10, and the side of the flexible base 7 provided with the electrode assembly is a plane . FIG. 6 is a cross-sectional view along the dotted line 12 shown in FIG. 5 . FIG. 7 is a schematic diagram of its application, which includes a heart 13 and a wire 14, which is used to realize the connection between the lead connection point 11 and the external circuit.

在实施例2中,柔性基底7的横截面为长方形,电极单元9和引线连接点11一一对应。电极组件包括关于长方形的中垂线轴对称的两列,电极单元9和其对应的引线连接点11位于中垂线的同一侧,电极单元9设于靠近中垂线的位置,对应的引线连接点11位于靠近长方形与中垂线平行的一边的位置。柔性心外膜心电电极芯片中部于背向绝缘层8的一面形成向内的凹陷。In Embodiment 2, the cross-section of the flexible substrate 7 is a rectangle, and the electrode units 9 correspond to the lead connection points 11 one by one. The electrode assembly includes two rows symmetrical about the vertical line of the rectangle, the electrode unit 9 and its corresponding lead connection point 11 are located on the same side of the vertical line, the electrode unit 9 is located near the vertical line, and the corresponding lead connection point 11 is located near the side of the rectangle parallel to the median. The middle part of the flexible epicardial ECG electrode chip forms an inward depression on the side facing away from the insulating layer 8 .

再提供一种实施例2中的柔性心外膜心电电极芯片的制备方法,参见图8,包括下列步骤:Provide a kind of preparation method of the flexible epicardial ECG electrode chip in embodiment 2 again, see Fig. 8, comprise the following steps:

S310,在带有凸台结构的玻璃基底上制备有台阶结构的聚二甲基硅氧烷柔性基底7。S310, preparing a polydimethylsiloxane flexible substrate 7 with a step structure on the glass substrate with a convex structure.

在本实施例中凸台结构为直角凸台,在其它实施例中也可以为斜角凸台。In this embodiment, the boss structure is a right-angle boss, and in other embodiments, it may also be an oblique boss.

S320,采用剥离(lift-off)技术,在柔性基底7上面制备所需要电极单元9、电极引线10和引线连接点11的反转光刻胶图案。S320 , using a lift-off technique to prepare the required reverse photoresist pattern of the electrode unit 9 , electrode leads 10 and lead connection points 11 on the flexible substrate 7 .

S330,采用电子束蒸发的方式在柔性基底7上沉积一层金属钛膜。S330, depositing a metal titanium film on the flexible substrate 7 by means of electron beam evaporation.

S340,去除光刻胶及其上的金属钛膜,直接形成所需要的电极单元9、电极引线10和引线连接点11。S340, removing the photoresist and the metal titanium film on it, and directly forming the required electrode units 9, electrode leads 10 and lead connection points 11.

S350,在制备好电极单元9、电极引线10及引线连接点11的柔性基底上旋涂一层聚二甲基硅氧烷作为绝缘层8。S350, spin coating a layer of polydimethylsiloxane as the insulating layer 8 on the flexible substrate prepared with the electrode unit 9 , electrode leads 10 and lead connection points 11 .

S360,采用激光切割的方法在电极单元9以及引线连接点11对应位置进行切割,去除电极单元9以及引线连接点11表面的绝缘层,实现开口。S360, using a laser cutting method to cut corresponding positions of the electrode unit 9 and the lead wire connection point 11, and remove the insulating layer on the surface of the electrode unit 9 and the lead wire connection point 11 to realize an opening.

S370,对电极单元9进行表面修饰。S370 , modifying the surface of the electrode unit 9 .

即在电极单元9露出的表面镀一层铂黑或氧化铱作为修饰层,以降低阻抗。That is, a layer of platinum black or iridium oxide is plated on the exposed surface of the electrode unit 9 as a modification layer to reduce impedance.

作为一种精确测量和观察分析心脏电活动的电极芯片,柔性心外膜心电电极芯片与常规心电图电极不同,它不仅能宏观地得出诊断,还能确定出病变的精确位置,可为针对性治疗提供客观依据,还可以更为直观的观察药物的疗效。As an electrode chip that accurately measures, observes and analyzes the electrical activity of the heart, the flexible epicardial ECG electrode chip is different from conventional ECG electrodes. It can not only diagnose macroscopically, but also determine the precise location of the lesion. It provides an objective basis for sex therapy, and can also observe the efficacy of drugs more intuitively.

与现有技术相比,本发明具有如下有益的效果:Compared with the prior art, the present invention has the following beneficial effects:

1.此柔性心外膜心电电极芯片采用与生物体具有良好生物相容性的材料制备,可以在体内长时间使用。1. The flexible epicardial ECG electrode chip is made of materials with good biocompatibility with living organisms and can be used in vivo for a long time.

2.电极芯片采用柔性材料制成,更能适应心脏表面的不同轮廓并能随心脏运动而同步伸缩且不发生移位。2. The electrode chip is made of flexible materials, which can better adapt to different contours of the heart surface and can expand and contract synchronously with the heart movement without displacement.

3.电极芯片采用自动贴附,避免了缝合在心肌上造成伤口而产生损伤电位,影响信号采集精度。3. The electrode chip is automatically attached, which avoids the damage potential caused by the suture on the myocardium and affects the accuracy of signal acquisition.

4.引线连接点采用柔性设计,保证各电极点与心外膜接触良好,避免了刚性材质电极触点造成时通时断的现象出现。4. The connection point of the lead wire adopts a flexible design to ensure that each electrode point is in good contact with the epicardium, and avoids the phenomenon of on and off caused by rigid material electrode contacts.

5.电极芯片可以根据需要改变空间分辨率,电极阵列之间干扰小,使用方便,无需缝合。5. The spatial resolution of the electrode chip can be changed according to the needs, the interference between the electrode arrays is small, it is easy to use, and no stitching is required.

6.可以根据心脏结构设计应用于不同部位的记录芯片样式,可放置位置多、脱位率低,不会产生并发症。6. The recording chip style applied to different parts can be designed according to the structure of the heart. It can be placed in many places, the dislocation rate is low, and there will be no complications.

7.电极芯片在折叠、扭曲和拉伸的条件下仍然保持良好的电学性能,提高了植入的可操作性,降低手术风险。7. The electrode chip still maintains good electrical properties under the conditions of folding, twisting and stretching, which improves the operability of implantation and reduces the risk of surgery.

8.此电极芯片还可以用来直观的观察药物疗效。8. This electrode chip can also be used to visually observe the efficacy of drugs.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

Claims (10)

1.一种柔性心外膜心电电极芯片,其特征在于,包括:柔性基底、电极单元、电极引线、引线连接点和绝缘层,所述电极单元、电极引线及引线连接点共同组成电极组件,所述电极组件设于所述柔性基底上,所述电极单元经由电极引线连接到引线连接点,实现电连接,所述绝缘层设于所述柔性基底上并覆盖所述电极引线,所述电极单元用于电连接心脏表面,所述柔性基底和绝缘层的材质为聚二甲基硅氧烷。1. A flexible epicardial electrocardiogram electrode chip, is characterized in that, comprises: flexible substrate, electrode unit, electrode lead wire, lead wire connection point and insulating layer, described electrode unit, electrode lead wire and lead wire connection point form electrode assembly jointly , the electrode assembly is arranged on the flexible substrate, the electrode unit is connected to the lead connection point via the electrode lead to realize electrical connection, the insulating layer is arranged on the flexible substrate and covers the electrode lead, the The electrode unit is used to electrically connect the surface of the heart, and the material of the flexible base and the insulating layer is polydimethylsiloxane. 2.根据权利要求1所述的柔性心外膜心电电极芯片,其特征在于,所述电极组件包括电极层,所述电极层的材质为金、钛、铜中的一种。2 . The flexible epicardial ECG electrode chip according to claim 1 , wherein the electrode assembly includes an electrode layer, and the material of the electrode layer is one of gold, titanium, and copper. 3.根据权利要求2所述的柔性心外膜心电电极芯片,其特征在于,所述电极组件还包括打底层,所述电极层设于所述打底层上,所述打底层的材质为钛、铬,或包含这两种元素中的一种或两种的合金。3. flexible epicardial electrocardiogram electrode chip according to claim 2, it is characterized in that, described electrode assembly also comprises bottoming layer, and described electrode layer is arranged on described bottoming layer, and the material of described bottoming layer is Titanium, chromium, or alloys containing one or both of these elements. 4.根据权利要求2或3所述的柔性心外膜心电电极芯片,其特征在于,所述电极单元还包括修饰层,所述修饰层设于电极单元背向所述柔性基底的表面,所述修饰层的材质为铂、铱,或包含这两种元素中的一种或两种的合金或化合物,或者聚吡咯、聚(3,4-乙烯二氧噻吩)、聚苯胺中的一种。4. according to claim 2 or 3 described flexible epicardial ECG electrode chip, it is characterized in that, described electrode unit also comprises modification layer, and described modification layer is arranged on the surface of electrode unit facing away from described flexible substrate, The material of the modification layer is platinum, iridium, or an alloy or compound containing one or two of these two elements, or one of polypyrrole, poly(3,4-ethylenedioxythiophene), and polyaniline. kind. 5.根据权利要求1所述的柔性心外膜心电电极芯片,其特征在于,所述柔性基底位于电极单元部分的厚度远小于柔性基底其它区域的厚度。5 . The flexible epicardial ECG electrode chip according to claim 1 , wherein the thickness of the flexible substrate located at the electrode unit is much smaller than the thickness of other regions of the flexible substrate. 6 . 6.根据权利要求5所述的柔性心外膜心电电极芯片,其特征在于,所述柔性基底的横截面为长方形,所述电极单元和引线连接点一一对应,所述电极组件包括关于所述长方形的中垂线轴对称的两列,所述电极单元和对应的引线连接点位于中垂线的同一侧,所述电极单元设于靠近所述中垂线的位置,对应的引线连接点位于靠近长方形与所述中垂线平行的一边的位置,所述柔性心外膜心电电极芯片中部于背向所述绝缘层的一面形成向内的凹陷。6. flexible epicardial ECG electrode chip according to claim 5, is characterized in that, the cross-section of described flexible substrate is rectangle, and described electrode unit and lead wire connection point correspond one by one, and described electrode assembly comprises about Two columns symmetrical to the vertical line of the rectangle, the electrode unit and the corresponding lead wire connection point are located on the same side of the vertical line, the electrode unit is located near the vertical line, and the corresponding lead wire connection point Located close to one side of the rectangle parallel to the mid-perpendicular line, the middle part of the flexible epicardial ECG electrode chip forms an inward depression on the side facing away from the insulating layer. 7.一种柔性心外膜心电电极芯片的制备方法,包括下列步骤:7. A preparation method for a flexible epicardial ECG electrode chip, comprising the following steps: 步骤一,在刚性基底上设置聚二甲基硅氧烷形成柔性基底;Step 1, disposing polydimethylsiloxane on the rigid substrate to form a flexible substrate; 步骤二,在所述柔性基底上形成电极组件,所述电极组件包括引线连接点、用于电连接心脏表面的电极单元、及电连接所述引线连接点和电极单元的电极引线;Step 2, forming an electrode assembly on the flexible substrate, the electrode assembly including a lead connection point, an electrode unit for electrically connecting the surface of the heart, and an electrode lead electrically connecting the lead connection point and the electrode unit; 步骤三,在所述柔性基底上设置覆盖所述电极组件的聚二甲基硅氧烷形成绝缘层,并在所述绝缘层的电极单元和引线连接点位置处形成开口,露出所述电极单元和引线连接点;Step 3, disposing polydimethylsiloxane covering the electrode assembly on the flexible substrate to form an insulating layer, and forming an opening at the connection point of the electrode unit and the lead wire of the insulating layer to expose the electrode unit and lead connection points; 步骤四,将所述柔性基底从刚性基底上分离,得到所述柔性心外膜心电电极芯片。Step 4, separating the flexible substrate from the rigid substrate to obtain the flexible epicardial ECG electrode chip. 8.根据权利要求7所述的柔性心外膜心电电极芯片的制备方法,其特征在于,所述步骤二包括:8. the preparation method of flexible epicardial ECG electrode chip according to claim 7, is characterized in that, described step 2 comprises: 制备一块形成有所述电极组件形状的镂空图案的掩膜;preparing a mask formed with a hollow pattern in the shape of the electrode assembly; 将所述掩膜紧密贴附于所述柔性基底上;closely attaching the mask to the flexible substrate; 在贴附有所述掩膜的柔性基底上淀积打底层;depositing a primer layer on the flexible substrate attached with the mask; 在所述打底层上淀积一层电极层;Depositing a layer of electrode layer on the primer layer; 将所述掩膜自柔性基底上移除。The mask is removed from the flexible substrate. 9.根据权利要求7所述的柔性心外膜心电电极芯片的制备方法,其特征在于,所述步骤三之后还包括在所述电极单元表面镀一层修饰层的步骤,所述修饰层的材质为铂、铱,或包含这两种元素中的一种或两种的合金或化合物,或者聚吡咯、聚(3,4-乙烯二氧噻吩)、聚苯胺中的一种。9. the preparation method of flexible epicardial electrocardiogram electrode chip according to claim 7, is characterized in that, also comprises the step of coating a layer of modified layer on the surface of described electrode unit after described step 3, described modified layer The material is platinum, iridium, or an alloy or compound containing one or two of these two elements, or one of polypyrrole, poly(3,4-ethylenedioxythiophene), and polyaniline. 10.根据权利要求7所述的柔性心外膜心电电极芯片的制备方法,其特征在于,所述刚性基底为玻璃凸台。10. The method for preparing a flexible epicardial electrocardiogram electrode chip according to claim 7, wherein the rigid substrate is a glass boss.
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