CN105748065B - A kind of moisturizing micropin matrix array surface biological electricity electrode - Google Patents
A kind of moisturizing micropin matrix array surface biological electricity electrode Download PDFInfo
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Abstract
本发明涉及一种保湿微针矩阵阵列表面生物电电极。该保湿微针矩阵阵列表面生物电电极包含电极主体、信号处理模块、导热绝缘薄膜层和超薄魔术贴或自粘附薄膜,是通过3D或模型铸造方式构建而成;电极主体为中空的圆柱体或椭圆柱体,内部有一空腔用于存储液体电解质,上表面排列有实体或中空的微针阵列,在微针之间分布一系列微孔,通过化学镀法、电化学沉积法、真空蒸镀法或磁控溅射法等方法在电极主体表面镀上银、金、或铂金等导电金属,电极主体背面是带有电压跟随器的信号处理模块,电压跟随器电路被导热绝缘胶封装并粘贴在一块超薄魔术贴或自粘附薄膜上。该保湿微针矩阵阵列表面生物电电极具有降噪和保湿功能,提高生物电信号采集的稳定性。
The invention relates to a surface bioelectric electrode of a moisture-retaining microneedle matrix array. The bioelectric electrode on the surface of the moisturizing microneedle matrix array includes an electrode body, a signal processing module, a thermally conductive insulating film layer, and an ultra-thin Velcro or self-adhesive film, which is constructed by 3D or model casting; the electrode body is a hollow cylinder Body or elliptical cylinder, with a cavity inside for storing liquid electrolyte, solid or hollow microneedle arrays are arranged on the upper surface, a series of micropores are distributed between the microneedles, through electroless plating, electrochemical deposition, vacuum Evaporation method or magnetron sputtering method is used to plate conductive metals such as silver, gold, or platinum on the surface of the electrode body. The back of the electrode body is a signal processing module with a voltage follower. The voltage follower circuit is encapsulated by heat-conducting insulating glue. And stick on a piece of ultra-thin velcro or self-adhesive film. The bioelectric electrode on the surface of the moisture-retaining microneedle matrix array has the functions of noise reduction and moisture retention, and improves the stability of bioelectric signal collection.
Description
技术领域technical field
本发明涉及生物电电技术领域,特别是涉及一种保湿微针矩阵阵列表面生物电电极。The invention relates to the technical field of bioelectricity, in particular to a bioelectric electrode on the surface of a moisturizing microneedle matrix array.
背景技术Background technique
在进行医学诊断和研究时,需要对检测者的体内电势进行测量和记录,进行生物电监测时都需要采用电极与肌体接触In medical diagnosis and research, it is necessary to measure and record the potential in the body of the examiner, and it is necessary to use electrodes to contact the human body when performing bioelectricity monitoring.
目前临床大量使用的电极为一次性带导电膏的Ag/Agcl电极,生理信号动态采集通常是将电极片直接黏贴在身体相应检测部位,然后通过导线将生理信号传输至信号处理器。此类方式存在以下不足:At present, the electrodes widely used in clinical practice are disposable Ag/Agcl electrodes with conductive paste. The dynamic acquisition of physiological signals is usually by directly pasting the electrode pads on the corresponding detection parts of the body, and then transmitting the physiological signals to the signal processor through wires. This type of method has the following disadvantages:
(1)需要使用导电膏将电极片黏贴在皮肤上,导电膏的存在会使一些被检测者感到不适,甚至引起皮肤过敏、溃烂或是发炎等症状。(1) It is necessary to use conductive paste to stick the electrode sheet on the skin. The presence of conductive paste will make some subjects feel uncomfortable, and even cause symptoms such as skin allergies, ulceration or inflammation.
(2)由于导电膏的存在,如果用于长期的生理信号的监测,一方面导电膏会逐渐脱水变干,容易引起电极的脱落和接触阻抗的急剧变化,影响信号的稳定。(2) Due to the existence of conductive paste, if it is used for long-term physiological signal monitoring, on the one hand, the conductive paste will gradually dehydrate and dry, which will easily cause the electrode to fall off and the sharp change of contact impedance, which will affect the stability of the signal.
(3)由于带导电膏的Ag/Agcl电极易脱落,只能进行临床测量,不能实现运动等实时状态下的采集和监控。(3) Since the Ag/Agcl electrode with conductive paste is easy to fall off, it can only be used for clinical measurement, and cannot realize the acquisition and monitoring in real-time conditions such as exercise.
(4)一次性带导电膏的Ag/Agcl电极,使用一次就被丢弃,使用时费用较高。(4) Disposable Ag/Agcl electrodes with conductive paste are discarded after one use, and the cost is higher when used.
发明内容Contents of the invention
针对现有技术存在的不足,本发明提供一种具有降噪和保湿功能、可用于心电、脑电、眼电和肌电等生物电信号的采集的保湿微针矩阵阵列表面生物电电极。Aiming at the deficiencies in the prior art, the present invention provides a moisturizing microneedle matrix array surface bioelectric electrode with functions of noise reduction and moisturizing, which can be used for collecting bioelectric signals such as electrocardiogram, electroencephalogram, oculoelectricity and myoelectricity.
为此,本发明的技术方案如下:For this reason, technical scheme of the present invention is as follows:
为解决上述问题,本发明的保湿微针矩阵阵列表面生物电电极包含电极主体、信号处理电路模块、导热绝缘薄膜层和超薄魔术贴或自粘附薄膜,电极主体内部有一空腔,在电极主体上表面排列有实体或中空的微针阵列和微孔阵列,在电极主体和微针表面有导电金属膜,在电极主体背面是信号处理电路模块,信号处理电路模块被导热绝缘薄膜层封装并粘贴在一块超薄魔术贴或自粘附薄膜上。In order to solve the above-mentioned problems, the bioelectric electrode on the surface of the moisturizing microneedle matrix array of the present invention includes an electrode body, a signal processing circuit module, a thermally conductive insulating film layer, and an ultra-thin Velcro or self-adhesive film. There is a cavity inside the electrode body. There are solid or hollow microneedle arrays and microhole arrays arranged on the upper surface of the main body. There is a conductive metal film on the surface of the electrode body and the microneedles. On the back of the electrode body is a signal processing circuit module. The signal processing circuit module is encapsulated by a thermally conductive insulating film layer and Attaches to a piece of ultra-thin velcro or self-adhesive film.
所述电极主体的形状为圆柱体或椭圆体结构,采用3D打印或模型浇铸法的制作方法,3D打印的材料选用光敏树脂、PLA、ABS树脂等。The shape of the electrode body is a cylinder or an ellipsoid structure, and the manufacturing method is 3D printing or model casting method, and the material for 3D printing is selected from photosensitive resin, PLA, ABS resin and the like.
所述的电极是中空的,在电极主体内部含有空腔,能够储存液体电解质,液体电解质能够通过中空微针或微孔渗透到电极和皮肤之间。The electrode is hollow and contains a cavity inside the electrode body, which can store liquid electrolyte, and the liquid electrolyte can penetrate between the electrode and the skin through hollow microneedles or micropores.
作为本发明的另一种改进,实体或中空的微针阵列和微孔阵列中微孔个数为4-64,微针个数为4-64,所述微针是实体或中空的,微针的高度在150-500μm,微针的直径为100-500μm,中空微孔的孔径在50-100μm,微针的顶端为锥形或半圆形。As another improvement of the present invention, the number of microholes in the solid or hollow microneedle array and the microhole array is 4-64, and the number of microneedles is 4-64. The microneedles are solid or hollow, and the microneedles are solid or hollow. The height of the needle is 150-500 μm, the diameter of the microneedle is 100-500 μm, the diameter of the hollow microhole is 50-100 μm, and the tip of the microneedle is conical or semicircular.
所述的电极主体和微针阵列的表面有导电金属膜,导电金属膜是通过化学镀法、电化学沉积法、真空蒸镀法或磁控溅射法等方法制备,其表面可以是银、金、铂金、氧化铱、银/氯化银等金属或金属化合物薄膜There is a conductive metal film on the surface of the electrode body and the microneedle array, and the conductive metal film is prepared by methods such as chemical plating, electrochemical deposition, vacuum evaporation or magnetron sputtering, and its surface can be silver, Gold, platinum, iridium oxide, silver/silver chloride and other metal or metal compound films
作为本发明的另一种改进,在信号处理电路模块上有增强输入阻抗的电压跟随器,信号处理电路模块和电极主体之间用粘合胶连接,信号处用电路模块上的电压跟随器在背离电极主体的一侧采用树脂或绝缘漆的导热绝缘薄膜层封装。信号处理电路模块上的电压跟随器电路焊接在柔性或硬质基底上,上面有三条导线,分别与电源正负极和输出信号相连As another improvement of the present invention, there is a voltage follower with enhanced input impedance on the signal processing circuit module, the signal processing circuit module and the electrode body are connected with adhesive glue, and the signal is connected with the voltage follower on the circuit module. The side away from the main body of the electrode is encapsulated with a thermally conductive insulating film layer of resin or insulating varnish. The voltage follower circuit on the signal processing circuit module is welded on a flexible or hard substrate, and there are three wires on it, which are respectively connected to the positive and negative poles of the power supply and the output signal
所述的电极主体的一侧有用于注射液体电解质的孔洞,另一侧有导线或导电银胶使电极表面导电金属膜与信号处理电路模块形成通路。One side of the electrode body has a hole for injecting liquid electrolyte, and the other side has a wire or conductive silver glue to form a path between the conductive metal film on the electrode surface and the signal processing circuit module.
所述的电极装在一块超薄的魔术贴或自粘附贴片上,能够自由的与任意可穿戴产品结合The electrodes are mounted on an ultra-thin Velcro or self-adhesive patch, which can be freely combined with any wearable product
与现有技术相比,该保湿微针矩阵阵列表面生物电电极通过在电极主体上表面分布实心或中空的微针和中空微孔,能够将储存在电极主体空腔内的液体电解质渗透到电极和皮肤之间,能够起列保湿的作用,有效提高生物电信号收集的稳定性。在电极主体的下表面连接有信号处理电路模块,信号处理电路模块上的电压跟随器能够增加输入阻抗。在电极底部运用超薄的魔术贴或自粘附贴片,确保该湿微针矩阵阵列表面生物电电极能够自由的与可穿戴产品结合,可以采集到所需生理信号,具有极大的便利性。同时该湿微针矩阵阵列表面生物电电极能够重复利用,相比一次性的带导电膏的Ag/Agcl电极使用一次就被丢弃,该电极利用率更高,也更加环保。Compared with the prior art, the moisture-retaining microneedle matrix array surface bioelectric electrode distributes solid or hollow microneedles and hollow micropores on the upper surface of the electrode body, which can infiltrate the liquid electrolyte stored in the cavity of the electrode body into the electrode Between it and the skin, it can play a moisturizing role and effectively improve the stability of bioelectrical signal collection. A signal processing circuit module is connected to the lower surface of the electrode body, and the voltage follower on the signal processing circuit module can increase the input impedance. Use ultra-thin velcro or self-adhesive patch on the bottom of the electrode to ensure that the bioelectric electrode on the surface of the wet microneedle matrix array can be freely combined with wearable products, and can collect the required physiological signals, which has great convenience . At the same time, the bioelectric electrode on the surface of the wet microneedle matrix array can be reused. Compared with the disposable Ag/Agcl electrode with conductive paste, which is discarded after one use, the electrode has a higher utilization rate and is more environmentally friendly.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明:Below in conjunction with accompanying drawing and specific embodiment the present invention will be described in further detail:
图1是本发明保湿微针矩阵阵列表面生物电电极的一个实施例的结构示意图;Fig. 1 is the structural representation of an embodiment of the bioelectric electrode on the surface of the moisturizing microneedle matrix array of the present invention;
图2是本发明保湿微针矩阵阵列表面生物电电极的一个实施例的俯视结构示意图;Fig. 2 is a top view structure schematic diagram of an embodiment of the bioelectric electrode on the surface of the moisture-retaining microneedle matrix array of the present invention;
图3是本发明保湿微针矩阵阵列表面生物电电极的另一实施例的结构示意图;Fig. 3 is a structural schematic diagram of another embodiment of the bioelectric electrode on the surface of the moisture-retaining microneedle matrix array of the present invention;
图4是本发明保湿微针矩阵阵列表面生物电电极的另一实施例的俯视结构示意图;Fig. 4 is a top view structure schematic diagram of another embodiment of the bioelectric electrode on the surface of the moisture-retaining microneedle matrix array of the present invention;
图5是本发明保湿微针矩阵阵列表面生物电电极的一个实施例中信号处理模块的结构示意图;Fig. 5 is a schematic structural view of the signal processing module in an embodiment of the bioelectric electrode on the surface of the moisturizing microneedle matrix array of the present invention;
图6是本发明保湿微针矩阵阵列表面生物电电极的一个实施例中电压跟随器的工作原理图;Fig. 6 is a working principle diagram of a voltage follower in an embodiment of the bioelectric electrode on the surface of the moisturizing microneedle matrix array of the present invention;
具体实施方式Detailed ways
下面结合实施例及其附图详述本发明,但本发明不受实施例的限制:The present invention is described in detail below in conjunction with embodiment and accompanying drawing thereof, but the present invention is not limited by embodiment:
本发明的一种湿微针矩阵阵列表面生物电电极(参见图1-4),包括电极主体1、信号处理模电路块2、导热绝缘薄膜层3和超薄魔术贴或自粘附薄膜4四个部分。其中电极主体内部有一空腔5,空腔5用于储存液体电解质,在电极主体上表面排列有实体或中空的微针6阵列和微孔7阵列,空腔5中的液体电解质能够通过中空的微针6阵列和微孔7阵列渗透到皮肤和电极之间。在电极主体1上表面和微针6表面有导电金属膜8,在电极主体背面是信号处理电路模块2,信号处理电路模块2被导热绝缘薄膜层3封装并粘贴在一块超薄魔术贴或自粘附薄膜4上,信号处理电路模块2上的电压跟随器电路12焊接在柔性或硬质基底上,导线14、15和16分别为电源正负接头和输出信号接头。在电极左侧有一个用于注射液体电解质的孔洞10,在电极右侧有将电极表面导电金属膜8与信号处理电路模块2连通起来的导线或导电银胶9。A wet microneedle matrix array surface bioelectric electrode of the present invention (see Figures 1-4), including an electrode body 1, a signal processing module circuit block 2, a thermally conductive insulating film layer 3 and an ultra-thin Velcro or self-adhesive film 4 four parts. There is a cavity 5 inside the electrode body, the cavity 5 is used to store liquid electrolyte, solid or hollow arrays of microneedles 6 and micropores 7 are arranged on the upper surface of the electrode body, and the liquid electrolyte in the cavity 5 can pass through the hollow The array of microneedles 6 and the array of micropores 7 penetrate between the skin and the electrodes. There is a conductive metal film 8 on the upper surface of the electrode body 1 and the surface of the microneedle 6, and the signal processing circuit module 2 is on the back of the electrode body. On the adhesive film 4, the voltage follower circuit 12 on the signal processing circuit module 2 is welded on a flexible or hard substrate, and the wires 14, 15 and 16 are the positive and negative connectors of the power supply and the output signal connectors respectively. There is a hole 10 for injecting liquid electrolyte on the left side of the electrode, and a wire or conductive silver glue 9 connecting the conductive metal film 8 on the electrode surface with the signal processing circuit module 2 on the right side of the electrode.
在本实施例中,电极主体1的形状为圆柱体或椭圆体,采用3D打印或模型浇铸法,3D打印的材料选用光敏树脂、PLA、ABS树脂等。In this embodiment, the shape of the electrode main body 1 is a cylinder or an ellipsoid, and 3D printing or model casting is adopted, and the materials for 3D printing are selected from photosensitive resin, PLA, ABS resin and the like.
本发明一种保湿微针矩阵阵列表面生物电电极分为带实体微针和带中空微针两种,带实体微针的保湿微针矩阵阵列表面生物电电极的结构如图1所示,液体电解质能够只能够通过中空微孔7渗透到皮肤和电极之间;带中空微针的保湿微针矩阵阵列表面生物电电极结构如图3所示,液体电解质能够通过中空微针6和微孔7渗透到皮肤和电极之间、两种结构的电极都能起到保湿的作用,提高生物电信号的稳定性。A surface bioelectric electrode of a moisturizing microneedle matrix array of the present invention is divided into two types: a microneedle with a solid body and a microneedle with a hollow body. The structure of the surface bioelectric electrode with a microneedle matrix array with a solid body is shown in Figure 1. The electrolyte can only penetrate between the skin and the electrode through the hollow micropore 7; the surface bioelectric electrode structure of the moisturizing microneedle matrix array with hollow microneedles is shown in Figure 3, and the liquid electrolyte can pass through the hollow microneedle 6 and the micropore 7 Penetrating into the gap between the skin and the electrode, the electrodes of both structures can play a moisturizing role and improve the stability of bioelectrical signals.
本发明一种保湿微针矩阵阵列表面生物电电极的带实体微针的保湿微针矩阵阵列表面生物电电极的俯视图如图2所示,带中空微针的保湿微针矩阵阵列表面生物电电极的俯视图如图4所示,电极主体1上表面分布有实体或中空的微针6阵列和微孔7阵列,其中微孔个数为4-64,微针个数为4-64,所述微针是实体或中空的,微针的高度在150μm到500μm,微针的直径为100μm到500μm,中空微孔的孔径在50μm到100μm,微针的顶端为锥形或半圆形。A top view of the moisturizing microneedle matrix array surface bioelectric electrode with solid microneedles of the present invention is shown in Figure 2, and the moisturizing microneedle matrix array surface bioelectric electrode with hollow microneedles As shown in Figure 4, the upper surface of the electrode body 1 is distributed with solid or hollow microneedle 6 arrays and microhole 7 arrays, wherein the number of microholes is 4-64, and the number of microneedles is 4-64. The microneedle is solid or hollow, the height of the microneedle is 150 μm to 500 μm, the diameter of the microneedle is 100 μm to 500 μm, the diameter of the hollow micropore is 50 μm to 100 μm, and the tip of the microneedle is tapered or semicircular.
在本实施例中,电极主体1和微针5阵列的表面有导电金属膜8,导电金属膜8是通过化学镀法、电化学沉积法、真空蒸镀法或磁控溅射法等方法制备,其表面的金属和金属化合物可以是银、金、铂金、氧化铱、银/氯化银等金属或金属化合物薄膜。In this embodiment, there is a conductive metal film 8 on the surface of the electrode body 1 and the microneedle 5 array, and the conductive metal film 8 is prepared by methods such as electroless plating, electrochemical deposition, vacuum evaporation or magnetron sputtering. , the metal and metal compound on its surface can be silver, gold, platinum, iridium oxide, silver/silver chloride and other metal or metal compound films.
在本实施例中,电极底部运用超薄的魔术贴或自粘附薄膜4,确保该保湿微针矩阵阵列表面生物电电极能够自由的与可穿戴产品结合,可以采集到所需生理信号,具有极大的便利性。In this embodiment, the bottom of the electrode uses ultra-thin Velcro or self-adhesive film 4 to ensure that the bioelectric electrode on the surface of the moisturizing microneedle matrix array can be freely combined with the wearable product, and the required physiological signals can be collected. Great convenience.
在本发明一种保湿微针矩阵阵列表面生物电电极的信号处理电路模块2结构分布如图5所示,在信号处理电路模块2上分布有电压跟随器12、连接电源正极的导线13、连接电源负极的导线14和连接输出电压的导线15。信号处理电路模块2和电极主体1之间用粘合胶相连接,信号处理电路模块2上的电压跟随器12在背离电极主体1的一侧采用树脂或绝缘漆的导热绝缘薄膜层3封装。在本发明一种保湿微针矩阵阵列表面生物电电极的信号处理电路模块2上的电压跟随器12工作原理如图6所示,电压跟随器12的内部包括电源去耦电容器C、限流电阻R1、电阻R2、电源电压VCC和输出电压Vo,采用电压跟随器12与电极主体相连接能够有效增大电极的输入阻抗。The structure distribution of the signal processing circuit module 2 of the bioelectric electrode on the surface of a moisturizing microneedle matrix array of the present invention is shown in Figure 5. On the signal processing circuit module 2, a voltage follower 12, a wire 13 connected to the positive pole of the power supply, and a connecting wire 13 are distributed on the signal processing circuit module 2. The wire 14 of the negative pole of the power supply and the wire 15 connected to the output voltage. The signal processing circuit module 2 and the electrode body 1 are connected with adhesive glue, and the voltage follower 12 on the signal processing circuit module 2 is packaged with a thermally conductive insulating film layer 3 of resin or insulating varnish on the side away from the electrode body 1 . The working principle of the voltage follower 12 on the signal processing circuit module 2 of the surface bioelectric electrode of a moisturizing microneedle matrix array of the present invention is shown in Figure 6. The inside of the voltage follower 12 includes a power decoupling capacitor C and a current limiting resistor. R1, resistor R2, power supply voltage VCC and output voltage Vo are connected to the electrode main body by using the voltage follower 12 to effectively increase the input impedance of the electrode.
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