CN103195223B - A kind of imitation stone thermal insulating decoration composite plate and manufacture method thereof - Google Patents

A kind of imitation stone thermal insulating decoration composite plate and manufacture method thereof Download PDF

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Publication number
CN103195223B
CN103195223B CN201310123821.XA CN201310123821A CN103195223B CN 103195223 B CN103195223 B CN 103195223B CN 201310123821 A CN201310123821 A CN 201310123821A CN 103195223 B CN103195223 B CN 103195223B
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China
Prior art keywords
composite plate
thermal insulating
imitation stone
decoration composite
heat
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Expired - Fee Related
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CN201310123821.XA
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Chinese (zh)
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CN103195223A (en
Inventor
丁华明
徐永辉
漆赤辉
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SHENZHEN MINGYUAN BUILDING MATERIAL TECHNOLOGY Co Ltd
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SHENZHEN MINGYUAN BUILDING MATERIAL TECHNOLOGY Co Ltd
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Priority to CN201310123821.XA priority Critical patent/CN103195223B/en
Publication of CN103195223A publication Critical patent/CN103195223A/en
Application granted granted Critical
Publication of CN103195223B publication Critical patent/CN103195223B/en
Expired - Fee Related legal-status Critical Current
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Abstract

A kind of imitation stone thermal insulating decoration composite plate, relates to a kind of building internal and external wall heat insulation decoration composite plate. For providing a kind of construction easy; decorate properties is good; long service life; security is good; the imitation stone thermal insulating decoration composite plate of high-efficient energy-saving environment friendly; the present invention adopts following technical scheme: a kind of imitation stone thermal insulating decoration composite plate, include heat-insulation layer (1), protective layer (2) and decorative layer (3) composition, and making step is roughly as follows: (one) prepares the decorative layer above protective layer: (two) prepare imitation stone thermal insulating decoration composite plate. That a kind of imitation stone thermal insulating decoration composite plate that the present invention manufactures is manufactured is easy, from heavy and light, energy accelerating construction progress when use, reduce engineering cost, it is to integrate insulation and decoration functions, and the mechanical property of this heat-insulating decorative composite board, resistance to water, heat insulating ability, fire line are all better than existing heat insulating decorative board, there is the function of high-efficient energy-saving environment friendly.

Description

A kind of imitation stone thermal insulating decoration composite plate and manufacture method thereof
Technical field
The present invention relates to a kind of imitation stone thermal insulating decoration composite plate for building, be specifically related to a kind of building internal and external wall heat insulation decoration composite plate.
Background technology
At present, the external-wall heat-insulation material of selling on market, as polystyrene thermal insulation plate (EPS), polyurathamc warming plate, concrete-based polyphenylene granule heat-insulating mortar etc., their functions are all more single, except heat insulation effect, do not have the decorative effect function of modern times or fashion, and along with the development of building trade, the decorative effect of people's External Wall is more and more paid attention to. the many adhesive mortar sticking heat-preservation plates of using on wall base body of External Walls Heating Insulation at present, grappling is fixed, paste grid cloth, after smearing screed outward, doing incrustation, as hang marble, furring brick, sprayed coatings etc. are to reach the object of decoration, but these external-wall heat-insulation materials and product are installed and are existed complex manufacturing, long construction period, can often there is bulge greatly and after engineering construction in labour intensity, cracking, infiltration waits hidden danger of quality problem, especially on fire protection flame retarding requires, disadvantage is more obvious, large-area heat-insulation layer contraction distortion under high temperature, cause profile cracking, the caused hidden danger that comes off is larger, decorative effect does not only reach, but also play reaction.
Summary of the invention
For overcoming the above-mentioned deficiency of mentioning, the invention provides a kind of construction easily, decorate properties is good, long service life, security is good, imitation stone thermal insulating decoration composite plate and the manufacture method thereof of high-efficient energy-saving environment friendly. For achieving the above object, the present invention adopts following technical scheme:
A kind of imitation stone thermal insulating decoration composite plate; include heat-insulation layer (1), protective layer (2) and decorative layer (3) composition; it is characterized in that described decorative layer (3) is coated in described protective layer (2) upper, described heat-insulation layer (1) adopts epoxy adhesive to paste with protective layer (2).
Further, described imitation stone thermal insulating decoration composite plate making step is as follows:
(1) prepare the decorative layer above protective layer:
(1) the fixed thick sanding processing of protective layer, guarantees surperficial flatness and fineness, for next step japanning is prepared.
(2) roller coat UV putty and UV priming paint, this step repeats twice.
(3) sanding processing, increases smooth surface and increases paint film strength simultaneously.
(4) coating of the imitative stone material of spraying, obtains the protective layer with decorative layer.
(2) prepare imitation stone thermal insulating decoration composite plate:
(1) protective layer with decorative layer is fitted by epoxy adhesive and heat-insulation layer, make described imitation stone thermal insulating decoration composite plate.
Epoxy adhesive is at room temperature curable, there is the performance of excellent oil resistant, water-fast, acid and alkali resistance, organic solvent-resistant, can bonding wet surface, pasta and metal, plastics, pottery, hard rubber, timber etc., there is glue-joint strength high, the advantages such as the good stability of the dimension of glue-line.
Further, described heat-insulation layer (1) is formed by inorganic heat insulation material and the inorganic coagulation material mixing manufacture that adds water, and its preparation method is as follows:
(1) get inorganic heat insulation material and the inorganic coagulation material that mass ratio is 1:4 ~ 1:7.5, mix, obtain mixture A.
(2) in mixture A, add water, weight is 0.6 ~ 0.7 times of gross weight of mixture A, stirs, and obtains mixture B.
(3) getting mixture B compacting thickness is 30 ± 1mm heat-insulation layer. The wet apparent density of heat-insulation layer making is 200 ~ 300kg/m3, dry apparent density is 230 ~ 270kg/m3, compression strength >=0.45Mpa, thermal conductivity factor≤0.05W/k.m.
Further, described inorganic heat insulation material is selected microporous calcium silicate, and particle diameter is 2 ~ 5mm. Inorganic heat insulation material unit weight is 240 ~ 260kg/m3, thermal conductivity factor≤0.045W/k.m, hydrophobic rate > 95%.
Microporous calcium silicate, has another name called calcium silicates, active calcium silicate; Silicic acid anhydride calcium; Calcium metasilicates etc., are applicable to iron and steel, petrochemical industry, pottery, glass, cement, and the insulation of exterior-wall heat insulation etc. and various stoves has 1. intensity high: in the time that unit weight is close, it is the highest insulation material of intensity in inorganic hard heat-insulating material; 2. heat resistance: indeformable within the scope of serviceability temperature; 3 heat insulation property: other hard block heat-insulating material of thermal conductivity ratio is low; The advantages such as the ageing-resistant anticorrosive guarantee health environment of 4 antibacterial and mouldproof are very extensive as heat-insulation layer application.
Further, described inorganic coagulation material is mixed with and is formed by cement, sial glass hollow ball material, Separate Fine-grained Minerals ground-slag body, water reducer, wherein the shared mass percent of each raw material is: cement 45% ~ 55%, sial glass hollow ball material 35% ~ 40%, Separate Fine-grained Minerals ground-slag body 8% ~ 15%, water reducer 0.7% ~ 1%.
Sial glass hollow ball material specific area is 400-1500m2/ kg, spheroid particle diameter is 5m-60m, the content of silica is more than 50%.
Further, described Separate Fine-grained Minerals ground-slag body is the slag powders after extra-fine grinding, and particle diameter is 500 ~ 1250 orders; Its main chemical compositions is CaO40.30%, SiO238.20%、Al2O311.00%、MgO7.35%。
Described protective layer (2) is that (density is at 1.25-1.4g/cm for middle-high density calcium silicate board3), thickness 6.0mm. Calcium silicate board is that by siliceous material, (Main Ingredients and Appearance is SiO2 to one; as silica flour, flyash, diatomite etc.), (Main Ingredients and Appearance is CaO to calcareous material; as lime, calcium carbide mud, cement etc.), fortifying fibre, auxiliary agent etc. coordinate by a certain percentage; get or a kind of novel inorganic building material that the operation such as mold pressing, steam press maintenance is made through copying; calcium silicate board of the present utility model is to invest above heat-insulation layer as protective layer, has good cracking resistance.
Further, described decorative layer is the coating of imitative various stone decoration effects. This coating is the mode that adopts the imitative stone material of coating, imitates and does lithotome, and its effect is vivid, it no matter be texture, or color all approach lithotome, includes: true mineral varnish, imitative sandstone paint, parian paint, imitative weathering mineral varnish, imitative French Serpenggiante, imitative Agate, jade stone, artificial granite paint, imitative hole mineral varnish etc. Such as granite stone-like coating, coating exactly likes granite surface, there is strong rock texture, reach with coating and replace lithotome, create elegant decorative effect, adopt pure acrylic resin emulsion or organosilicon acrylic resin emulsion and shades of colour lithotome crystalline particle formulated.
That a kind of imitation stone thermal insulating decoration composite plate that the present invention manufactures is manufactured is easy, from heavy and light, energy accelerating construction progress when use, reduce engineering cost, it is to integrate insulation and decoration functions, and the mechanical property of this heat-insulating decorative composite board, resistance to water, heat insulating ability, fire line are all better than existing heat insulating decorative board, there is the function of high-efficient energy-saving environment friendly.
Brief description of the drawings
Fig. 1 is the profile of imitation stone thermal insulating decoration composite plate of the present invention.
Detailed description of the invention
Embodiment 1
As shown in Figure 1; a kind of imitation stone thermal insulating decoration composite plate; include heat-insulation layer (1), protective layer (2) and decorative layer (3) composition; described decorative layer (3) is coated on described protective layer (2); it is the coating for imitative various stone decoration effects; can according to market with client need to make different effects, described heat-insulation layer (1) and protective layer (2) adopt epoxy adhesive to paste.
Described imitation stone thermal insulating decoration composite plate making step is as follows:
(1) prepare the decorative layer above protective layer:
(1) fixed thick sanding processing, guarantees surperficial flatness and fineness, for next step japanning is prepared.
(2) roller coat UV putty and UV priming paint, this step repeats twice.
(3) sanding processing, increases smooth surface and increases paint film strength simultaneously.
(4) coating of the imitative stone material of spraying, obtains the protective layer with decorative layer.
(2) prepare imitation stone thermal insulating decoration composite plate:
(1) protective layer with decorative layer is fitted by epoxy adhesive and heat-insulation layer, make described imitation stone thermal insulating decoration composite plate.
Can make imitation stone thermal insulating decoration composite plate by above-mentioned two steps.
Embodiment 2
Heat-insulation layer (1) is formed by inorganic heat insulation material and the inorganic coagulation material mixing manufacture that adds water, and its preparation method is as follows:
(1) get inorganic heat insulation material and the inorganic coagulation material that mass ratio is 1:4 ~ 1:7.5, mix, obtain mixture A.
(2) in mixture A, add water, weight is 0.6 ~ 0.7 times of gross weight of mixture A, stirs, and obtains mixture B.
(3) get mixture B compacting thickness for being 30 ± 1mm heat-insulation layer. The wet apparent density of heat-insulation layer making is 200 ~ 300kg/m3, dry apparent density is 230 ~ 270kg/m3, compression strength >=0.45Mpa, thermal conductivity factor≤0.05W/k.m.
Described inorganic heat insulation material is selected microporous calcium silicate, and particle diameter is 2 ~ 5mm. Inorganic heat insulation material unit weight is 2240 ~ 260kg/m3, thermal conductivity factor≤0.045W/k.m, hydrophobic rate > 95%.
Described inorganic coagulation material is mixed with and is formed by cement, sial glass hollow ball material, Separate Fine-grained Minerals ground-slag body, water reducer, wherein the shared mass percent of each raw material is: cement 45% ~ 55%, sial glass hollow ball material 35% ~ 40%, Separate Fine-grained Minerals ground-slag body 8% ~ 15%, water reducer 0.7% ~ 1%.

Claims (6)

1. an imitation stone thermal insulating decoration composite plate, is characterized in that step is as follows:
(1) prepare protective layer (2) decorative layer above:
(1) fixed thick sanding processing, guarantees surperficial flatness and fineness;
(2) roller coat UV putty and UV priming paint, this step repeats twice;
(3) sanding processing, increases smooth surface and increases paint film strength simultaneously;
(4) coating of the imitative stone material of spraying, obtains the protective layer with decorative layer;
(2) prepare imitation stone thermal insulating decoration composite plate:
(1) protective layer with decorative layer is fitted by epoxy adhesive and heat-insulation layer, make described imitation stone thermal insulating decoration composite plate;
Described heat-insulation layer is formed by inorganic heat insulation material and the inorganic coagulation material mixing manufacture that adds water, and its preparation method is as follows:
(1) get inorganic heat insulation material and the inorganic coagulation material that mass ratio is 1:7.5, mix, obtain mixture A;
(2) in mixture A, add water, weight is 0.7 times of gross weight of mixture A, stirs, and obtains mixture B;
(3) getting mixture B compacting thickness is 30 ± 1mm heat-insulation layer;
Described inorganic heat insulation material is microporous calcium silicate, and particle diameter is 2 ~ 5mm.
2. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 1; include heat-insulation layer (1), protective layer (2) and decorative layer (3) composition; it is characterized in that described decorative layer (3) is coated in described protective layer (2) upper, described heat-insulation layer (1) adopts epoxy adhesive to paste with protective layer (2).
3. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 1 or 2, is characterized in that described decorative layer is the coating of imitative various stone decoration effects.
4. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 1 or 2, it is characterized in that described inorganic coagulation material is mixed with and is formed by cement, sial glass hollow ball material, Separate Fine-grained Minerals ground-slag body, water reducer, wherein the shared mass percent of each raw material is: cement 45% ~ 55%, sial glass hollow ball material 35% ~ 40%, Separate Fine-grained Minerals ground-slag body 8% ~ 15%, water reducer 0.7% ~ 1%.
5. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 4, is characterized in that described Separate Fine-grained Minerals ground-slag body is the slag powders after extra-fine grinding, and particle diameter is 500 ~ 1250 orders.
6. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 1 or 2, is characterized in that described protective layer (2) is middle-high density calcium silicate board.
CN201310123821.XA 2013-04-11 2013-04-11 A kind of imitation stone thermal insulating decoration composite plate and manufacture method thereof Expired - Fee Related CN103195223B (en)

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CN103741910B (en) * 2013-12-30 2016-03-02 王东彬 A kind of imitative coating wallboard scribbling ultraviolet resistant and preparation method thereof
CN103741909B (en) * 2013-12-30 2016-01-20 王东彬 A kind of imitative stone material wallboard scribbling ultraviolet resistant and preparation method thereof
CN104612356B (en) * 2014-12-30 2017-07-04 江西璞创晶业科技有限公司 A kind of inorganic heat-insulating decorative building panel
CN105462327A (en) * 2015-12-28 2016-04-06 卓达新材料科技集团有限公司 Production process of insulation decoration integrated board
CN108943906B (en) * 2018-08-14 2021-04-13 武汉晨工科技有限公司 Stone-like surface decoration and finishing integrated light board

Citations (9)

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DE202006003142U1 (en) * 2006-03-01 2006-05-24 Schmidt, Werner Bounce back wall for sports hall, has anchor for supporting spring unit and section guided directly or indirectly on anchor in relocatable manner, where spring unit, section and anchor are made from non-combustible manner e.g. steel
TW200730706A (en) * 2006-02-10 2007-08-16 Berlin Co Ltd Waterproof construction method for walls of architecture
CN101050665A (en) * 2007-04-24 2007-10-10 武汉理工大学 Self decoration composite silicate heat insulation plate
CN101116987A (en) * 2006-08-17 2008-02-06 宁波大榭开发区达因圣马克家俱有限公司 Decorative board processing method
CN201050154Y (en) * 2007-04-30 2008-04-23 深圳市明远氟涂料有限公司 Exterior wall heat preservation decorative plate
CN101289891A (en) * 2008-06-14 2008-10-22 渠秋 Light cured fluorine carbon veneer polyurethane thermal insulation board and its manufacturing technique
CN101456013A (en) * 2008-12-26 2009-06-17 安徽省根源光大节能建材有限公司 Exterior-wall heat insulation decoration board aluminum powder paint painting technique
CN102092231A (en) * 2009-12-09 2011-06-15 李德华 Colored UV (ultraviolet) coated board and preparation method thereof
CN102425284A (en) * 2011-11-30 2012-04-25 赵德存 Building inner and outer wall decorating plate and manufacturing method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200730706A (en) * 2006-02-10 2007-08-16 Berlin Co Ltd Waterproof construction method for walls of architecture
DE202006003142U1 (en) * 2006-03-01 2006-05-24 Schmidt, Werner Bounce back wall for sports hall, has anchor for supporting spring unit and section guided directly or indirectly on anchor in relocatable manner, where spring unit, section and anchor are made from non-combustible manner e.g. steel
CN101116987A (en) * 2006-08-17 2008-02-06 宁波大榭开发区达因圣马克家俱有限公司 Decorative board processing method
CN101050665A (en) * 2007-04-24 2007-10-10 武汉理工大学 Self decoration composite silicate heat insulation plate
CN201050154Y (en) * 2007-04-30 2008-04-23 深圳市明远氟涂料有限公司 Exterior wall heat preservation decorative plate
CN101289891A (en) * 2008-06-14 2008-10-22 渠秋 Light cured fluorine carbon veneer polyurethane thermal insulation board and its manufacturing technique
CN101456013A (en) * 2008-12-26 2009-06-17 安徽省根源光大节能建材有限公司 Exterior-wall heat insulation decoration board aluminum powder paint painting technique
CN102092231A (en) * 2009-12-09 2011-06-15 李德华 Colored UV (ultraviolet) coated board and preparation method thereof
CN102425284A (en) * 2011-11-30 2012-04-25 赵德存 Building inner and outer wall decorating plate and manufacturing method thereof

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