CN103195223A - Imitation stone insulation decorative composite plate and production method thereof - Google Patents

Imitation stone insulation decorative composite plate and production method thereof Download PDF

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Publication number
CN103195223A
CN103195223A CN201310123821XA CN201310123821A CN103195223A CN 103195223 A CN103195223 A CN 103195223A CN 201310123821X A CN201310123821X A CN 201310123821XA CN 201310123821 A CN201310123821 A CN 201310123821A CN 103195223 A CN103195223 A CN 103195223A
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China
Prior art keywords
composite plate
imitation stone
thermal insulating
topping
insulation
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CN201310123821XA
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CN103195223B (en
Inventor
丁华明
徐永辉
漆赤辉
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SHENZHEN MINGYUAN BUILDING MATERIAL TECHNOLOGY Co Ltd
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SHENZHEN MINGYUAN BUILDING MATERIAL TECHNOLOGY Co Ltd
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Publication of CN103195223A publication Critical patent/CN103195223A/en
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Abstract

The invention relates to an insulation decorative composite plate for building interior and exterior walls and provides an imitation stone insulation decorative composite plate which is easy to construct, well decorative, long in service life, highly safe, efficient, energy-saving and environment-friendly. According to the technical scheme, the imitation stone insulation decorative composite plate comprises an insulation layer (1), a protective layer (2) and a decorative layer (3). A production method of the imitation stone insulation decorative composite plate includes the steps of firstly, producing the decorative layer above the protective layer; and secondly, producing the imitation stone insulation decorative composite plate. The imitation stone insulation decorative composite plate is simple to manufacture and light in weight, makes construction progress quicker during use and lowers engineering cost. The imitation stone insulation decorative composite plate has the functions of insulation and decoration and is superior to the existing insulation decorative plate in terms of mechanical property, water resistance, insulation and fire retardancy. The imitation stone insulation decorative composite plate is efficient, energy-saving and environment-friendly.

Description

A kind of imitation stone thermal insulating decoration composite plate and manufacture method thereof
Technical field
The present invention relates to a kind of imitation stone thermal insulating decoration composite plate for building, be specifically related to a kind of building internal and external wall heat insulation decoration composite plate.
Background technology
At present, the external-wall heat-insulation material of selling on the market, as polystyrene thermal insulation plate (EPS), polyurathamc warming plate, concrete-based polyphenylene granule heat-insulating mortar etc., their functions are all more single, except heat insulation effect, do not have the decorative effect function of modern times or fashion, and along with the development of building trade, people pay attention to more and more to the decorative effect of exterior wall.External Walls Heating Insulation is many at wall base body adhesive mortar paste heat-preserving plate at present, grappling is fixed, paste grid cloth, doing incrustation after smearing screed outward, as hang marble, furring brick, sprayed coatings etc. are to reach the purpose of decoration, but these external-wall heat-insulation materials and product are installed and are existed complex manufacturing, long construction period, labour intensity bulge can often occur greatly and after the engineering construction, cracking, infiltration waits the hidden danger of quality problem, especially disadvantage is more obvious on fire protection flame retarding requires, large-area insulation layer shrinkage strain under the high temperature, cause the profile cracking, the hidden danger that causes of coming off is bigger, decorative effect does not only reach, but also plays reaction.
Summary of the invention
For overcoming the above-mentioned deficiency of mentioning, it is easy to the invention provides a kind of construction, and decorate properties is good, long service life, and safety is good, imitation stone thermal insulating decoration composite plate and the manufacture method thereof of high-efficient energy-saving environment friendly.For achieving the above object, the present invention adopts following technical scheme:
A kind of imitation stone thermal insulating decoration composite plate; including insulation layer (1), topping (2) and decorative layer (3) forms; it is characterized in that described decorative layer (3) is coated on the described topping (2), described insulation layer (1) adopts epoxy adhesive to paste with topping (2).
Further, described imitation stone thermal insulating decoration composite plate making step is as follows:
(1) decorative layer above the preparation topping:
(1) the fixed thick sanding of topping is handled, and guarantees planeness and the fineness on surface, for the next step japanning is prepared.
(2) roller coat UV putty and UV priming paint, this step repeats twice.
(3) sanding is handled, and increases the intensity that smooth surface increases paint film simultaneously.
(4) coating of stone material is imitated in spraying, namely obtains having the topping of decorative layer.
(2) preparation imitation stone thermal insulating decoration composite plate:
(1) topping that will have decorative layer is fitted by epoxy adhesive and insulation layer, makes described imitation stone thermal insulating decoration composite plate.
Epoxy adhesive is at room temperature namely curable, performance with excellent oil resistant, water-fast, acid and alkali resistance, organic solvent-resistant can bonding wet surface, pasta and metal, plastics, pottery, hard rubber, timber etc., has the glue-joint strength height, advantage such as the dimensional stability of glue-line is good.
Further, described insulation layer (1) adds the water mixing manufacture by inorganic heat insulation material and inorganic coagulation material and forms, and its preparation method is as follows:
(1) getting mass ratio is 1: 4 ~ 1: 7.5 inorganic heat insulation material and inorganic coagulation material, mixes, and gets mixture A.
(2) add water in mixture A, weight is 0.6 ~ 0.7 times of gross weight of mixture A, stirs, and gets mixture B.
(3) getting mixture B compacting thickness is 30 ± 1mm insulation layer.The wet apparent density of the insulation layer that makes is 200 ~ 300kg/m 3, dried apparent density is 230 ~ 270kg/m 3, compressive strength 〉=0.45Mpa, coefficient of thermal conductivity≤0.05W/k.m.
Further, described inorganic heat insulation material is selected microporous calcium silicate, and particle diameter is 2 ~ 5mm.Inorganic heat insulation material unit weight is 240 ~ 260kg/m 3, coefficient of thermal conductivity≤0.045W/k.m, hydrophobic rate>95%.
Microporous calcium silicate has another name called calcium silicates, active silicic acid calcium; Silicic acid anhydride calcium; Calcium metasilicates etc. are applicable to iron and steel, petrochemical industry, pottery, glass, cement, the insulation of exterior-wall heat insulation etc. and various stoves, and have 1. intensity height: when unit weight was close, it was the highest heat insulating material of intensity in the inorganic hard thermal insulation material; 2. heat resistance: indeformable in the serviceability temperature scope; 3 heat insulation property: other hard block thermal insulation material of thermal conductivity ratio is low; Advantages such as the ageing-resistant anticorrosive assurance health environment of 4 antibacterial and mouldproofs are used very extensive as insulation layer.
Further, described inorganic coagulation material is mixed with and is formed by cement, sial glass hollow ball material, fine mineral ground-slag body, water reducing agent, wherein the shared mass percent of each raw material is: cement 45% ~ 55%, sial glass hollow ball material 35% ~ 40%, fine mineral ground-slag body 8% ~ 15%, water reducing agent 0.7% ~ 1%.
Sial glass hollow ball material specific area is 400-1500m 2/ kg, spheroid particle diameter are 5m-60m, and the content of silica is more than 50%.
Further, described fine mineral ground-slag body is the slag powders after the extra-fine grinding, and particle diameter is 500 ~ 1250 orders; Its main chemical compositions is CaO40.30%, SiO 238.20%, Al 2O 311.00%, MgO 7.35%.
Described topping (2) is that (density is at 1.25-1.4g/cm for the middle-high density calcium silicate board 3), thickness 6.0mm.Calcium silicate board is that a kind of (Main Ingredients and Appearance is SiO2 by siliceous material; as quartz powder, flyash, kieselguhr etc.), (Main Ingredients and Appearance is CaO to calcareous material; as lime, calcium carbide mud, cement etc.), fortifying fibre, auxiliary agent etc. cooperate by a certain percentage; get or a kind of novel inorganic building material that operations such as mold pressing, steam press maintenance are made through copying; calcium silicate board of the present utility model is to invest above the insulation layer as topping, has good cracking resistance.
Further, described decorative layer is the coating of imitative various stone decoration effects.This coating is to adopt the mode of the imitative stone material of coating, imitates and does lithotome, and its effect is vivid, it no matter be texture, or color include all near lithotome: true mineral varnish, imitative sandstone lacquer, the parian lacquer, imitative weathering mineral varnish, imitative French Serpenggiante, imitative agate stone, imitative jade, artificial granite lacquer, imitative hole mineral varnish etc.Such as the granite stone-like coating, coating exactly likes the granite surface, have strong rock texture, reach with coating replacement lithotome, create noble elegant decorative effect, adopt pure acrylic resin emulsion or organosilicon acrylic resin emulsion and shades of colour lithotome crystalline particle formulated.
That a kind of imitation stone thermal insulating decoration composite plate that the present invention makes is made is easy, from heavy and light, energy accelerating construction progress during use, reduce engineering cost, it is to integrate insulation and decoration functions, and the mechanical property of this heat-insulating decorative composite board, water resistance, heat insulating ability, fire line all are better than existing heat insulating decorative board, have the function of high-efficient energy-saving environment friendly.
Description of drawings
Fig. 1 is the sectional drawing of imitation stone thermal insulating decoration composite plate of the present invention.
The specific embodiment
Embodiment 1
As shown in Figure 1; a kind of imitation stone thermal insulating decoration composite plate; including insulation layer (1), topping (2) and decorative layer (3) forms; described decorative layer (3) is coated on the described topping (2); it is the coating for imitative various stone decoration effects; can make different effects with the needs client according to market, described insulation layer (1) adopts epoxy adhesive to paste with topping (2).
Described imitation stone thermal insulating decoration composite plate making step is as follows:
(1) decorative layer above the preparation topping:
(1) fixed thick sanding is handled, and guarantees planeness and the fineness on surface, for the next step japanning is prepared.
(2) roller coat UV putty and UV priming paint, this step repeats twice.
(3) sanding is handled, and increases the intensity that smooth surface increases paint film simultaneously.
(4) coating of stone material is imitated in spraying, namely obtains having the topping of decorative layer.
(2) preparation imitation stone thermal insulating decoration composite plate:
(1) topping that will have decorative layer is fitted by epoxy adhesive and insulation layer, makes described imitation stone thermal insulating decoration composite plate.
Can make the imitation stone thermal insulating decoration composite plate by above-mentioned two steps.
Embodiment 2
Insulation layer (1) adds the water mixing manufacture by inorganic heat insulation material and inorganic coagulation material and forms, and its preparation method is as follows:
(1) getting mass ratio is 1: 4 ~ 1: 7.5 inorganic heat insulation material and inorganic coagulation material, mixes, and gets mixture A.
(2) add water in mixture A, weight is 0.6 ~ 0.7 times of gross weight of mixture A, stirs, and gets mixture B.
(3) get mixture B compacting thickness for being 30 ± 1mm insulation layer.The wet apparent density of the insulation layer that makes is 200 ~ 300kg/m 3, dried apparent density is 230 ~ 270kg/m 3, compressive strength 〉=0.45Mpa, coefficient of thermal conductivity≤0.05W/k.m.
Described inorganic heat insulation material is selected microporous calcium silicate, and particle diameter is 2 ~ 5mm.Inorganic heat insulation material unit weight is 2240 ~ 260kg/m3, coefficient of thermal conductivity≤0.045W/k.m, hydrophobic rate>95%.
Described inorganic coagulation material is mixed with and is formed by cement, sial glass hollow ball material, fine mineral ground-slag body, water reducing agent, wherein the shared mass percent of each raw material is: cement 45% ~ 55%, sial glass hollow ball material 35% ~ 40%, fine mineral ground-slag body 8% ~ 15%, water reducing agent 0.7% ~ 1%.

Claims (8)

1. imitation stone thermal insulating decoration composite plate is characterized in that step is as follows:
(1) decorative layer above the preparation topping (2):
(1) fixed thick sanding is handled, and guarantees planeness and the fineness on surface;
(2) roller coat UV putty and UV priming paint, this step repeats twice;
(3) sanding is handled, and increases the intensity that smooth surface increases paint film simultaneously;
(4) coating of stone material is imitated in spraying, namely obtains having the topping of decorative layer;
(2) preparation imitation stone thermal insulating decoration composite plate:
(1) topping that will have decorative layer is fitted by epoxy adhesive and insulation layer, namely makes described imitation stone thermal insulating decoration composite plate.
2. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 1; including insulation layer (1), topping (2) and decorative layer (3) forms; it is characterized in that described decorative layer (3) is coated on the described topping (2), described insulation layer (1) adopts epoxy adhesive to paste with topping (2).
3. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 1 or 2 is characterized in that described insulation layer (1) adds the water mixing manufacture by inorganic heat insulation material and inorganic coagulation material and forms, and its preparation method is as follows:
(1) getting mass ratio is 1: 4 ~ 1: 7.5 inorganic heat insulation material and inorganic coagulation material, mixes, and gets mixture A;
(2) add water in mixture A, weight is 0.6 ~ 0.7 times of gross weight of mixture A, stirs, and gets mixture B;
(3) getting mixture B compacting thickness is 30 ± 1mm insulation layer.
4. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 1 or 2 is characterized in that described decorative layer is the coating of imitative various stone decoration effects.
5. as claim 1,2 or 3 described a kind of imitation stone thermal insulating decoration composite plates, it is characterized in that described inorganic heat insulation material is microporous calcium silicate.
6. as claim 1,2 or 3 described a kind of imitation stone thermal insulating decoration composite plates, it is characterized in that described inorganic coagulation material is mixed with and is formed by cement, sial glass hollow ball material, fine mineral ground-slag body, water reducing agent, wherein the shared mass percent of each raw material is: cement 45% ~ 55%, sial glass hollow ball material 35% ~ 40%, fine mineral ground-slag body 8% ~ 15%, water reducing agent 0.7% ~ 1%.
7. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 6 is characterized in that described fine mineral ground-slag body is the slag powders after the extra-fine grinding, and particle diameter is 500 ~ 1250 orders.
8. a kind of imitation stone thermal insulating decoration composite plate as claimed in claim 1 or 2 is characterized in that described topping (2) is the middle-high density calcium silicate board.
CN201310123821.XA 2013-04-11 2013-04-11 A kind of imitation stone thermal insulating decoration composite plate and manufacture method thereof Expired - Fee Related CN103195223B (en)

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CN103195223B CN103195223B (en) 2016-05-11

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103741910A (en) * 2013-12-30 2014-04-23 王东彬 Imitation coating wallboard coated with ultraviolet resistant coating and preparation method of imitation coating wallboard
CN103741909A (en) * 2013-12-30 2014-04-23 王东彬 Imitation stone wallboard coated with ultraviolet resistant coating and preparation method of imitation stone wallboard
CN104612356A (en) * 2014-12-30 2015-05-13 北京璞晶科技有限公司 Inorganic heat preserving decorating building plate
CN105462327A (en) * 2015-12-28 2016-04-06 卓达新材料科技集团有限公司 Production process of insulation decoration integrated board
CN108943906A (en) * 2018-08-14 2018-12-07 武汉晨工科技有限公司 There is one kind imitation stone incrustation to fit up integral light plate

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TW200730706A (en) * 2006-02-10 2007-08-16 Berlin Co Ltd Waterproof construction method for walls of architecture
CN101050665A (en) * 2007-04-24 2007-10-10 武汉理工大学 Self decoration composite silicate heat insulation plate
CN101116987A (en) * 2006-08-17 2008-02-06 宁波大榭开发区达因圣马克家俱有限公司 Decorative board processing method
CN201050154Y (en) * 2007-04-30 2008-04-23 深圳市明远氟涂料有限公司 Exterior wall heat preservation decorative plate
CN101289891A (en) * 2008-06-14 2008-10-22 渠秋 Light cured fluorine carbon veneer polyurethane thermal insulation board and its manufacturing technique
CN101456013A (en) * 2008-12-26 2009-06-17 安徽省根源光大节能建材有限公司 Exterior-wall heat insulation decoration board aluminum powder paint painting technique
CN102092231A (en) * 2009-12-09 2011-06-15 李德华 Colored UV (ultraviolet) coated board and preparation method thereof
CN102425284A (en) * 2011-11-30 2012-04-25 赵德存 Building inner and outer wall decorating plate and manufacturing method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200730706A (en) * 2006-02-10 2007-08-16 Berlin Co Ltd Waterproof construction method for walls of architecture
DE202006003142U1 (en) * 2006-03-01 2006-05-24 Schmidt, Werner Bounce back wall for sports hall, has anchor for supporting spring unit and section guided directly or indirectly on anchor in relocatable manner, where spring unit, section and anchor are made from non-combustible manner e.g. steel
CN101116987A (en) * 2006-08-17 2008-02-06 宁波大榭开发区达因圣马克家俱有限公司 Decorative board processing method
CN101050665A (en) * 2007-04-24 2007-10-10 武汉理工大学 Self decoration composite silicate heat insulation plate
CN201050154Y (en) * 2007-04-30 2008-04-23 深圳市明远氟涂料有限公司 Exterior wall heat preservation decorative plate
CN101289891A (en) * 2008-06-14 2008-10-22 渠秋 Light cured fluorine carbon veneer polyurethane thermal insulation board and its manufacturing technique
CN101456013A (en) * 2008-12-26 2009-06-17 安徽省根源光大节能建材有限公司 Exterior-wall heat insulation decoration board aluminum powder paint painting technique
CN102092231A (en) * 2009-12-09 2011-06-15 李德华 Colored UV (ultraviolet) coated board and preparation method thereof
CN102425284A (en) * 2011-11-30 2012-04-25 赵德存 Building inner and outer wall decorating plate and manufacturing method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103741910A (en) * 2013-12-30 2014-04-23 王东彬 Imitation coating wallboard coated with ultraviolet resistant coating and preparation method of imitation coating wallboard
CN103741909A (en) * 2013-12-30 2014-04-23 王东彬 Imitation stone wallboard coated with ultraviolet resistant coating and preparation method of imitation stone wallboard
CN104612356A (en) * 2014-12-30 2015-05-13 北京璞晶科技有限公司 Inorganic heat preserving decorating building plate
CN105462327A (en) * 2015-12-28 2016-04-06 卓达新材料科技集团有限公司 Production process of insulation decoration integrated board
CN108943906A (en) * 2018-08-14 2018-12-07 武汉晨工科技有限公司 There is one kind imitation stone incrustation to fit up integral light plate

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