CN103184055A - Anti-caking continuous carbonization furnace - Google Patents

Anti-caking continuous carbonization furnace Download PDF

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Publication number
CN103184055A
CN103184055A CN2013100479774A CN201310047977A CN103184055A CN 103184055 A CN103184055 A CN 103184055A CN 2013100479774 A CN2013100479774 A CN 2013100479774A CN 201310047977 A CN201310047977 A CN 201310047977A CN 103184055 A CN103184055 A CN 103184055A
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China
Prior art keywords
feeding channel
layer
caking
communicated
carbonization
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Pending
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CN2013100479774A
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Chinese (zh)
Inventor
杜克镛
钟哲科
杨生茂
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ZHEJIANG BIOCHAR ENGINEERING TECHNOLOGY RESEARCH CENTER
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ZHEJIANG BIOCHAR ENGINEERING TECHNOLOGY RESEARCH CENTER
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Priority to CN2013100479774A priority Critical patent/CN103184055A/en
Publication of CN103184055A publication Critical patent/CN103184055A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Abstract

The invention relates to a continuous carbonization furnace capable of preventing materials from caking during the carbonization process, and solves the problems in the prior art that the carbonized materials the existing auger-type continuous carbonization equipment are liable to rotate along with an auger to cause transport congestion. The device comprises a carbonization chamber and a burner arranged on one side of the carbonization chamber to provide carbonization heat. The device is characterized in that the carbonization chamber is divided by a partition to form a hot air chamber and delivery passages, which are communicated with each other; the hot air chamber surrounds on the outer side of the delivery passages; the burner is communicated with the hot air chamber, the delivery passages form a vertically-laminated multi-layer reciprocating-type delivery structure; a vertical passage is arranged at the tail end of the delivery passage at each layer and is communicated with the delivery passage at the lower layer; and a plurality of auger delivery plates are arranged side by side on the delivery passage at each layer. The continuous carbonization furnace solves the problem that the carbonized materials agglomerate and rotate together with the auger delivery plates, so as to ensure smooth transport. Besides, the continuous carbonization furnace is provided with a feed layer and a discharge layer, so that the pre-carbonization materials and the after-carbonization materials form material seals in the feed layer and the discharge layer, which prevent the overflow of flue gases from the feed port and the discharge port.

Description

A kind of anti-caking continous way charring furnace
Technical field
The present invention relates to a kind of charing equipment, particularly a kind of continous way charring furnace that can in carbonization process, prevent the material caking.
Technical background
Biomass energy is a kind of good renewable energy source, is resources effective such as oil, coal are replenished.More common biomass materials such as agricultural crop straw etc. owing to utilize mode few, normally pile up in the fields and directly burn habitually in the past, not only waste, and contaminate environment.Along with the research and development of biomass energy, biomass material comprises that the wood chip in agricultural crop straw, forest farm etc. can pass through high temperature carbonization, thereby realizes multiple use.Traditional charing equipment generally is to allow biomass material be in carry out charing under the hot environment, adopt the cooking stove formula of sealing, a charging needs to seal coking chamber later on and carries out charing, after finishing, charing carries out discharging again, can't continuous firing, and in discharging with again in the fill process, calorific loss is bigger, and is less economical.
And the present charring furnace that continous way work is also arranged, CN102363729A patent as Patent Office of the People's Republic of China's bulletin on February 29th, 2012, name is called stalk coke oven, this device comprises coking chamber, the burner of heat is provided for coking chamber, be provided with the charing auger in the described coking chamber, the charing auger has an opening for feed and a discharge port, and the auger wall of charing auger is provided with some airways that inflammable gas exported to the coking chamber outside.Realize continuous input and output material work in this device use, and in carbonization process, can effectively inflammable gas be derived and utilize to have very high energy utilization efficiency.But there is following defective in this device use: 1, charing auger barrel is tubular, make and be subjected to the barrel restriction with the spiral motion of helical feed sheet in the biomass material carbonization process, biomass material lacks relative movement, when barrel transmits heat biomass material is carried out from outside to inside carbonization process, rotate synchronously with the helical feed sheet material back of luming easily after the charing, cause the charing in the auger after material can't normally carry.2, opening for feed and discharge port are arranged on the auger, pass in the gap of the flue gas of cracking by biomass material in the part carbonization process, overflow from opening for feed and discharge port, pollute and energy dissipation.
Summary of the invention
The objective of the invention is to solve in the existing auger continuously carbonizing equipment after the charing material easily caking rotate with auger, cause the conveying blocking problem, a kind of continous way charring furnace of anti-caking is provided.
Another object of the present invention is to solve the problem that flue gas in the existing auger continuously carbonizing equipment overflows from opening for feed and discharge port easily, and a kind of continous way charring furnace that prevents that flue gas from overflowing is provided.
The technical solution adopted for the present invention to solve the technical problems is: a kind of anti-caking continous way charring furnace, comprise that coking chamber, coking chamber one side are provided with the burner that the charing heat is provided, described coking chamber is separated to form mutual disconnected hot blast chamber and feeding channel by dividing plate, the hot blast chamber is looped around the feeding channel outside, burner is communicated with the hot blast chamber, described feeding channel is the reciprocating type structure for conveying of the multilayer of stacked on top of one another, the end of each layer feeding channel is provided with the vertical passageway that is communicated with the lower floor feeding channel, is arranged side by side a plurality of helical feed sheets on every layer of feeding channel.The indoor hot blast by burner of hot blast provides the charing heat, the transfer passage of biomass material in coking chamber during feeding channel, feeding channel all adopts a plurality of helical feed sheets to carry side by side for every layer, make every layer of transfer passage be the cylinder section that flat cross section replaces traditional auger, improve the restriction of barrel to mass transport of knowing clearly, make biomass material when charing is lumpd, can not be subjected to the barrel restriction and only rotate synchronously with single helical feed sheet, and cause conveying not smooth.This structure at biomass material when charing is lumpd, can throw away, enter adjacent spiral conveying blade with the turning direction tangent line of a spiral conveying blade and carry scope, and the spiral conveying blade on the limit is after piling up too high biomass material, spiral conveying blade in the middle part of random device natural vibration, biomass material can be scattered is back naturally carried scope, formation moves in circles, and has avoided biomass material charing caking back to rotate synchronously with spiral conveying blade.Biomass material is reciprocal transportation in the feeding channel of stacked on top of one another, and the feeding channel throughput direction of neighbouring layer is opposite, has increased the distance that charing is carried.
As preferably, described helical feed sheet is not for there being an axle helical feed sheet.The auger helical feed sheet that central shaft is arranged, central shaft become the center of charing caking easily, allow after the charing material embrace to be clipped on the central shaft and rotate synchronously, and this programme adopts does not have an axle helical feed sheet, has avoided the generation of above-mentioned situation.
As preferably, the roof of described helical feed sheet and respective layer feeding channel is gapped.Be the transfer outflow space of material between each helical feed sheet, simultaneously, as the come out exhaust channel of inflammable gas of cracking in the carbonization process.
As preferably, the clearance height of described helical feed sheet and the roof of respective layer feeding channel is 0.2~1 with the ratio of helical feed sheet screw diameter.
As preferably, but the top of described feeding channel is provided with the smoke-collecting apparatus of recovery burning fume, and described smoke-collecting apparatus connects burner or hot blast chamber by sending the smoke pipe road.Each layer feeding channel is unified whole for what be communicated with, but burning fume upwards rising back is transported to burner combustion by the smoke-collecting apparatus unification, perhaps delivers to the hot blast chamber, utilizes the hot environment of hot blast chamber to burn, but take full advantage of the burning fume of recovery, the energy of biomass material is taken full advantage of.
As preferably, has the interlayer that is communicated with the hot blast chamber between the last lower wall of each floor feeding channel.Interlayer is as the part of hot blast chamber, and heat exchange can fully be carried out to the structure of each floor feeding channel formation around double team in assurance hot blast chamber.
As preferably, the upside of described the superiors feeding channel is provided with the charging layer, the charging layer has opening for feed, opening for feed one side is provided with push pedal, the charging layer is communicated with the superiors feeding channel initiating terminals, connection place and opening for feed stagger mutually, and forms the material envelope by the biomass material that pushed by push pedal between connection place and opening for feed.Push pedal is pushed the biomass material of opening for feed to feeding channel, utilizes the dislocation between opening for feed and the superiors' feeding channel initiating terminal, forms the material envelope at the charging layer, prevents that flue gas from overflowing from opening for feed.
As preferably, the downside of described orlop feeding channel is provided with out the bed of material, go out the bed of material and have discharge port, discharge port one side is provided with push pedal, the initiating terminal that goes out the bed of material is communicated with the end of orlop feeding channel, connection place and discharge port stagger mutually, and is forming the material envelope by material after being subjected to charing that push pedal pushes between connection place and the discharge port.Material was pushed discharge port to after the charing of the bed of material was fallen out feeding channel in push pedal, utilized the dislocation between discharge port and the orlop feeding channel end, formed the material envelope going out the bed of material, prevented that flue gas from overflowing from discharge port.
As preferably, the upside of described charging floor also has the preheating interlayer that is communicated with the hot blast chamber, and the preheating interlayer is provided with air outlet.The preheating interlayer utilizes the waste heat of hot blast chamber hot blast, and the material in the charging layer is carried out preheating, then hot blast is discharged, and takes full advantage of heat.
The present invention arranges a plurality of no axle helical feed sheets arranged side by side at every layer of feeding channel, has improved charing material caking and the problem that the helical feed sheet rotates synchronously, guarantees to carry smooth and easy; Charging layer and go out the bed of material is set, utilizes before the charing behind the raw material and charing material respectively at the charging layer with go out the bed of material and form the material envelope, avoided flue gas to overflow from opening for feed and discharge port.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention.
Fig. 2 is helical feed sheet arrangement synoptic diagram of the present invention.
Among the figure: 1. burner, 2. coking chamber is 3. carried motor, 4. send the smoke pipe road, 5. smoke-collecting apparatus, 6. push pedal, 7. opening for feed, 8. air outlet, 9. charging layered material envelope, 10. preheating interlayer, 11. helical feed sheets, 12. interlayers, 13. feeding channel, 14. dividing plates, hot blast chambers 15., 16. discharging layered material envelope, 17. discharge ports.
Embodiment
Also the present invention is further described by reference to the accompanying drawings below by specific embodiment.
Embodiment: a kind of anti-caking continuously carbonizing stove, as Fig. 1, shown in Figure 2.This device comprises a vertical coking chamber 2, the outer wall parcel thermofin of coking chamber 2.One side of coking chamber 2 bottoms is provided with burner 1, and burner 1 adopts auger to add fuel and ash discharge.Adopt dividing plate 14 to be separated into mutual disconnected hot blast chamber 15 and feeding channel 13 in the coking chamber 2, hot blast chamber 15 links to each other with burner 1 provides the heat of charing, and feeding channel 13 is the conveying charing passage of biomass material.Hot blast chamber 15 is looped around feeding channel 13 outsides.Feeding channel 13 is the multilayer laminate structure of stacked on top of one another, reciprocal transportation, has four layers altogether.As shown in Figure 2, every layer of feeding channel 13 is the passage of flattened rectangular for the cross section, and every layer of feeding channel is set up in parallel four helical feed sheets 11, and helical feed sheet 11 all adopts does not have an axle helical feed sheet.Helical feed sheet 11 throughput directions of adjacent layers feeding channel 13 are opposite, and are provided with the vertical passageway that is communicated with the lower floor feeding channel at the throughput direction end of every layer of feeding channel.Only keep the required gap that runs well between helical feed sheet bottom and the respective layer feeding channel bottom, helical feed sheet top and respective layer feeding channel roof spacing are 0.5 times of helical feed sheet diameter, activity space as biomass material smooth horizontal transfer between each helical feed sheet, and but the burning fume that produces for carbonization process provides passage, be provided with smoke-collecting apparatus 5 at the top of whole feeding channel 13, smoke-collecting apparatus is drum, smoke-collecting apparatus is transported to bottom and the burner junction of hot blast chamber 15 by sending smoke pipe road 4 with flue gas, burns.Be provided with the interlayer 12 that is communicated with hot blast chamber 15 between the neighbouring two-layer feeding channel, interlayer 12 is also as the part of hot blast chamber 15, make the hot blast chamber as far as possible to every layer of feeding channel 13 form around, increase heat interchanging area.
The upside of the superiors' feeding channel 13 is provided with the charging layer, the end of charging layer is communicated with the initiating terminal of the superiors feeding channel 13, the other end of charging layer is provided with push pedal 6, the top that push pedal pushes direction is provided with opening for feed 7, the end of opening for feed 7 and charging layer has an intersegmental distance, push biomass material by push pedal, make between the end of opening for feed 7 and charging layer and form charging layered material envelope 9.The upside of charging layer also is provided with preheating interlayer 10, and preheating interlayer 10 is communicated with the hot blast chamber, utilizes the hot blast waste heat that the biomass material of charging layer is preheated.The preheating interlayer is provided with the air outlet of discharging hot blast, and the hot blast that air outlet is discharged can carry out drying to the fuel of burner 1 and preheat, to realize taking full advantage of of heat.
The downside of orlop feeding channel end is connected with out the bed of material by the vertical passageway, go out the side of the bed of material in the vertical passageway and be provided with push pedal 6, the below that goes out the bed of material is provided with discharge port 17, between discharge port 17 and the vertical passageway spacing is arranged, push extruding by push pedal, make charing after material between vertical passageway and discharge port 17, form bed of material material envelope 16.Go out to have the hot blast chamber between the bed of material and the orlop feeding channel both are separated.
During work, provide hot blast coking chamber to be risen to the temperature that needs by burner thermotropism air compartment, reinforced from opening for feed 7, the push pedal 6 of charging layer constantly promotes the biomass material of opening for feed 7 to the charging layer is terminal, and formation charging layered material envelope avoids flue gas to overflow from opening for feed, the biomass material that arrives charging layer end enters transfer passage and carries out stacked reciprocal transportation, and charing in course of conveying, but the junction burning through sending the smoke pipe road to enter hot blast chamber and combustion chamber after the burning fume that charing produces is collected by smoke-collecting apparatus.In the feeding channel feeding process, helical feed sheet arranged side by side arranges, and the material of caking can be got rid of into adjacent helical feed sheet from a helical feed sheet and break up, and avoids the material of charing caking to rotate synchronously with the helical feed sheet, causes carrying and stops up.Material after the formation charing falls into out the bed of material behind the biomass material process transfer passage, is pushed to discharge port by the push pedal that goes out the bed of material, and forms bed of material material envelope, avoids flue gas to overflow from discharge port.

Claims (9)

1. prevent caking continous way charring furnace for one kind, comprise that coking chamber, coking chamber one side are provided with the burner that the charing heat is provided, it is characterized in that: described coking chamber is separated to form mutual disconnected hot blast chamber and feeding channel by dividing plate, the hot blast chamber is looped around the feeding channel outside, burner is communicated with the hot blast chamber, described feeding channel is the reciprocating type structure for conveying of the multilayer of stacked on top of one another, the end of each layer feeding channel is provided with the vertical passageway that is communicated with the lower floor feeding channel, is arranged side by side a plurality of helical feed sheets on every layer of feeding channel.
2. a kind of anti-caking continous way charring furnace according to claim 1 is characterized in that: described helical feed sheet is not for there being an axle helical feed sheet.
3. a kind of anti-caking continous way charring furnace according to claim 1, it is characterized in that: the roof of described helical feed sheet and respective layer feeding channel is gapped.
4. a kind of anti-caking continous way charring furnace according to claim 3 is characterized in that: the clearance height of described helical feed sheet and the roof of respective layer feeding channel is 0.2~1 with the ratio of helical feed sheet screw diameter.
5. according to claim 1 or 2 or 3 or 4 described a kind of anti-caking continous way charring furnaces, it is characterized in that: but the top of described feeding channel is provided with the smoke-collecting apparatus of recovery burning fume, and described smoke-collecting apparatus connects burner or hot blast chamber by sending the smoke pipe road.
6. according to claim 1 or 2 or 3 or 4 described a kind of anti-caking continous way charring furnaces, it is characterized in that: have the interlayer that is communicated with the hot blast chamber between the last lower wall of each floor feeding channel.
7. a kind of anti-caking continous way charring furnace according to claim 1, it is characterized in that: the upside of described the superiors feeding channel is provided with the charging layer, the charging layer has opening for feed, opening for feed one side is provided with push pedal, the charging layer is communicated with the superiors feeding channels, connection place and opening for feed stagger mutually, and forms the material envelope by the biomass material that pushed by push pedal between connection place and opening for feed.
8. according to claim 1 or 2 or 3 or 4 or 7 described a kind of anti-caking continous way charring furnaces, it is characterized in that: the downside of described orlop feeding channel is provided with out the bed of material, go out the bed of material and have discharge port, discharge port one side is provided with push pedal, the initiating terminal that goes out the bed of material is communicated with the end of orlop feeding channel, connection place and discharge port stagger mutually, and is forming the material envelope by material after being subjected to charing that push pedal pushes between connection place and the discharge port.
9. a kind of anti-caking continous way charring furnace according to claim 7, it is characterized in that: the upside of described charging floor also has the preheating interlayer that is communicated with the hot blast chamber, and the preheating interlayer is provided with air outlet.
CN2013100479774A 2013-02-07 2013-02-07 Anti-caking continuous carbonization furnace Pending CN103184055A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1045233A (en) * 1996-08-01 1998-02-17 Asahi Sangyo Kk Screw conveyor mechanism and screw conveyor device provided with the mechanism
JP2006328101A (en) * 2005-05-23 2006-12-07 Terabondo:Kk Organic substance dry carbonization apparatus
CN201381294Y (en) * 2009-04-27 2010-01-13 王建中 Lifting-type airflow carbonization furnace
CN101749715A (en) * 2010-03-04 2010-06-23 杭州新世纪能源环保工程股份有限公司 Continuous garbage feeder capable of sealing fume and preventing clogging
CN101984020A (en) * 2010-10-26 2011-03-09 西峡龙成特种材料有限公司 External heating coal decomposing equipment with fold pipes
CN102030176A (en) * 2010-11-12 2011-04-27 北京中矿环保科技股份有限公司 Double-helix coal slime feeder
CN202687368U (en) * 2012-08-07 2013-01-23 湖南力都科技有限公司 Automatic feeding spiral apparatus
CN203128485U (en) * 2013-02-07 2013-08-14 浙江省生物炭工程技术研究中心 Anti-blocking continuous type carbonization furnace

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1045233A (en) * 1996-08-01 1998-02-17 Asahi Sangyo Kk Screw conveyor mechanism and screw conveyor device provided with the mechanism
JP2006328101A (en) * 2005-05-23 2006-12-07 Terabondo:Kk Organic substance dry carbonization apparatus
CN201381294Y (en) * 2009-04-27 2010-01-13 王建中 Lifting-type airflow carbonization furnace
CN101749715A (en) * 2010-03-04 2010-06-23 杭州新世纪能源环保工程股份有限公司 Continuous garbage feeder capable of sealing fume and preventing clogging
CN101984020A (en) * 2010-10-26 2011-03-09 西峡龙成特种材料有限公司 External heating coal decomposing equipment with fold pipes
CN102030176A (en) * 2010-11-12 2011-04-27 北京中矿环保科技股份有限公司 Double-helix coal slime feeder
CN202687368U (en) * 2012-08-07 2013-01-23 湖南力都科技有限公司 Automatic feeding spiral apparatus
CN203128485U (en) * 2013-02-07 2013-08-14 浙江省生物炭工程技术研究中心 Anti-blocking continuous type carbonization furnace

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Application publication date: 20130703