CN103157735A - System and method for U-shaped pipe automatic feeding - Google Patents
System and method for U-shaped pipe automatic feeding Download PDFInfo
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- CN103157735A CN103157735A CN2013101049472A CN201310104947A CN103157735A CN 103157735 A CN103157735 A CN 103157735A CN 2013101049472 A CN2013101049472 A CN 2013101049472A CN 201310104947 A CN201310104947 A CN 201310104947A CN 103157735 A CN103157735 A CN 103157735A
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- jig arm
- shaped pipe
- guide rail
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- pipe
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Abstract
The invention relates to an accurately-locating and automatically-feeding system and a method thereof, in particular to a system and a method for U-shaped pipe automatic feeding. The system for the U-shaped pipe automatic feeding comprises a pipe collecting hook rail, a spacing device, an arm lock provided with a hand lock, a position switching device and a piece placing frame. The hand lock is provided with a steering gear, the pipe collecting hook rail is connected with a hook rail of the spacing device, the arm lock is connected with the position switching device, the position switching device controls the movement of the arm lock, and the movement distance is from the hook rail of the spacing device to the piece placing frame. The system and the method for the U-shaped pipe automatic feeding achieve action decomposition for the conveying technology which conveys a U-shaped pipe from a bending machine to a pipe penetrating machine. The conveying technology comprises the technology actions of intensive feeding, fixed separation space conveying, simultaneous catching for multiple pipes, single-pipe reversing of the hand lock, reversing for a whole row of pipes of the arm lock, XYZ three-direction conveying, pipe placing and the like, and the conveying technology is achieved by corresponding devices. Accordingly, the structure is simple and the efficiency is high.
Description
Technical field
The present invention relates to accurately location and automatic system and the method thereof of supplying with, be specially U-shaped pipe automatical feeding system and method.
Background technology
U-shaped heat exchanger tube is the important composition assembly of finned tube exchanger, and finned tube exchanger is mainly used in air regulator by hundreds of fins and tens or tens airtight heat exchange circulation equipment that the long U-shaped heat exchanger tube of length of length forms.At present, in the heat exchanger production process, long U pipe need to be put mixed and disorderly unordered long U pipe in order by manual type after making on bender by root, and craft penetrates in the fin hole.This mode not only labour intensity is high, and inefficiency, is difficult to satisfy the needs of large-scale production now.For this reason, need exploitation automatic tube-penetrating equipment and long U pipe automation feed system accordingly, realize the increasingly automated of heat exchanger production.Has certain position relationship between hole on heat-exchanger fin, therefore for guaranteeing that long U pipe can insert fin efficiently by the poling parts, between from the bender to the poling machine the automatic feed system of long U pipe must realize that long U manages the accurate processing of position and direction and efficiently supply.
Summary of the invention
The invention provides the automatic feed system of a kind of efficient U-shaped pipe and method thereof for the problems referred to above, realized the long U pipe of some by efficient, the accurately supply of bender to poling machine, concrete technical scheme is:
U-shaped pipe automatical feeding system, comprise collector peg, spacing device, the jig arm that tong is installed, position conversion device and put the part frame, on described tong, steering gear is arranged, described collector peg is connected with the peg of spacing device, jig arm is connected with position conversion device, position conversion device is controlled the movement of jig arm, and mobile stroke is that the peg of spacing device is to putting the part frame.
Different for device height, position adjustments needs multi-faceted, so in optimal design, position conversion device comprises vertical movement mechanism and plane travel mechanism.
For workshop condition that can not equipment arranged in a straight line, pipe fitting is carried not only needs three-dimensional the adjustment, also needs angle to change, so the planar movement mechanism described in optimal design comprises distance moving device and angle adjuster.
can realize in the following manner angle and three-dimensional position adjustment, described position conversion device comprises the jig arm bracing frame, jig arm bracing frame one end has rotating mechanism, the other end is slide block structure, jig arm is arranged on the rotating mechanism of jig arm bracing frame, jig arm can be rotated on horizontal plane, realize angle adjustment, the slide block structure of jig arm bracing frame slides on vertical guide rail, realize vertical mobile, on vertical guide rail auxiliary connection slide plate, secondary slide slides on the secondary guide rail of level, secondary guide rail is connected on main slide plate, main slide plate slides on the main guide rail of level, main guide rail and the projection on horizontal plane of secondary guide rail have angle.Preferred scheme is that the angle of described main guide rail and the projection on horizontal plane of secondary guide rail is the right angle.
Described tong is a plurality ofly to be arranged on jig arm side by side.Can grasp simultaneously a plurality of pipe fittings.
corresponding, U-shaped pipe automatic charging method, U-shaped pipe is suspended on the collector peg closely, by spacing device, the distance between U-shaped pipe is adjusted to definite value, grasp simultaneously a plurality of U-shaped pipes by a plurality of tongs on jig arm, between tong, distance is the integral multiple of definite value, each tong carries out autobiography by the driving of steering gear, thereby driving U-shaped pipe turns to, the original U-shaped pipe of arranging is in opposite directions turned to into also arranging on same vertical plane, adjust level and the height and position of jig arm by position conversion device, until tong can be placed into U-shaped pipe putting on the part frame of pre-setting, unclamp tong, U-shaped pipe is placed on part to be added, reset.
Described position conversion device is adjusted level and the height and position of jig arm, comprises the adjustment of the jig arm horizontal plane anglec of rotation, horizontal direction distance moving position and the shift position adjustment of vertical direction height.
The adjustment of the described jig arm horizontal plane anglec of rotation is adjusted by the jig arm bracing frame autobiography of jig arm, and horizontal direction distance moving position and the shift position adjustment of vertical direction height are carried out three-dimensional adjustment by many groups slide plate and guide rail.
U-shaped pipe automatical feeding system and method that the present invention proposes, the delivery technology of U-shaped pipe from the bender to the poling machine carried out movement decomposition, by the intensive charging of U-shaped pipe, determining deviation carry, multitube grasps simultaneously, pipe is carried, put in the commutation of tong single tube, the whole comb commutation of jig arm, XYZ three-dimensional etc., and technological action forms, and realized by corresponding device.The U-shaped pipe of the length that bender produces closely hangs to be arranged in waits for supply on the collector peg, by the devices such as conveying worm such as varying pitch, the U-shaped pipe of the length of some is separated into the function of determining deviation.After this, tong is picked up the U-shaped pipe of determining deviation according to the U pipe quantity of required insertion on fin from peg.Subsequently, by elevating mechanism and steering mechanism, single and whole position and the direction of long U pipe of being picked up is adjusted to poling machine needed U-shaped pipe target location and direction.After tong unclamped, the technological process that whole U-shaped pipe is accurately supplied with was completed in many positions corresponding to the disposable arrival poling machine of U-shaped pipe, and the continuous circulation of above process can realize the high-efficient automatic supply of long U pipe.
U-shaped pipe automatical feeding system provided by the present invention and method have realized that the many tight accurate also energy of the U-shaped pipe spacings that hang arrangement are delivered to the function of target station.Simple in structure, efficient is high.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
Below in conjunction with Figure of description, concrete enforcement of the present invention is described in further detail.
as shown in Figure 1, arrange the system of U-shaped pipes as example to supply with simultaneously poling equipment two, U-shaped pipe automatical feeding system, comprise collector peg 2, spacing device 3, two covers are installed respectively tong 4a, the jig arm 5a of 4b, 5b, position conversion device and put part frame 10a, 10b, described tong 4a, steering gear is arranged on 4b, collector peg 2 is connected with the peg 31 of spacing device 3, jig arm 5a, 5b is connected with position conversion device respectively, described position conversion device comprises jig arm bracing frame 6a, jig arm bracing frame 6a one end has rotating mechanism 61a, the other end is slide block structure 62a, jig arm 5a is arranged on the rotating mechanism 61a of jig arm bracing frame 6a, jig arm 5a can rotate on horizontal plane, realize angle adjustment, the slide block structure 62a of jig arm bracing frame 6a slides on vertical guide rail 63a, realize vertical mobile, on vertical guide rail 63a auxiliary connection slide plate 7a, secondary slide 7a slides on the secondary guide rail 71a of level, secondary guide rail 71a is connected on main slide plate 8, main slide plate 8 slides on the main guide rail 9 of level, equally, jig arm 5b also has corresponding jig arm bracing frame 6b, the slide block mechanism of secondary slide 7b, parallel being connected on main slide plate 8 side by side, main guide rail 9 is projected as the right angle with secondary guide rail 71a on horizontal plane.
Described tong 4a, 4b are n, are arranged on side by side on jig arm 5a, 5b respectively.Can grasp simultaneously n pipe fitting.
This supply method mainly is comprised of the accurate processing section of spacing and U-shaped pipe transhipment part.The U-shaped pipe 1a that bender is made hang closely be arranged in march forward on collector peg 2 to, put on part frame 10a, 10b at buckle its target location, in course of conveying, the elevated height amount of U-shaped pipe 1a integral body is
h, the direction amount of deflection is θ, according to peg 31 with put part frame 10a, the 10b angle determines, the present embodiment arranged at right angles.Collector peg 2 is other is equipped with spacing device 3, and between the U-shaped pipe of the present embodiment, the distance objective value is d, and spacing device 3 is orientated 2n as d/2 with the spacing of U-shaped pipe.
N on jig arm 5a tong 4a spacing is d, tong 4a can be on jig arm 5a around vertically to rotation.The tong 4b of jig arm 5b installs equally.The height of two secondary slide 7a, 7b is identical, and spacing each other is L.The two U-shaped pipes of row are put part frame 10a, 10b by the buckle of two equal altitudes respectively and are received, and its spacing is also L, and n hook all arranged on each buckle peg, and the spacing between hook is d.
U-shaped pipe 1a spacing under spacing device 3 effects is d/2.After the U-shaped pipe 1 of the good 2n root of spacing on peg 31, spacing device 3 stops, and jig arm 5a moves to directly over the U-shaped pipe of determining deviation, and jig arm 5a axis is parallel with peg 31 axis.N on jig arm 5a tong 4a picks up respectively and is numbered 1,3 on peg 31 ... the locational U-shaped pipe of n, the U-shaped pipe that to be picked up of jig arm 5a is promoted to the height of h subsequently, all tong 4a rotate 90 ° simultaneously under the steering gear effect, make a U-shaped pipe of row's n root of being picked up reach the arrangement mode shown in U-shaped pipe 1b, the U-shaped pipe general direction that is namely picked up is parallel with the axis direction of buckle peg 10a.After this, jig arm 5b moves, and n tong 4b on it is picked up respectively be numbered 2,4 on screw rod ... the locational U-shaped pipe of 2n, and promote equally the height of jig arm 5b to h, and rotate 90 degree.After on spacing device 3 pegs, U-shaped Guan Jun is pressed from both sides away, spacing device 3 restarts, input U-shaped pipe 1a, simultaneously, jig arm 5a, 5b are respectively at jig arm bracing frame 6a, 6b subsequently, under the effect of secondary slide 7a, 7b and main slide plate 8, carry out three-dimensional direction moving, all U-shaped pipe 1a that picked up are moved to respectively to put on the upper corresponding hook of part frame 10a, 10b become the U-shaped pipe 1b that puts in place, then all tong 4a, 4b unclamp simultaneously, jig arm 5a, 5b and tong 4a, 4b be return again, grabs pipe next time.
Claims (8)
1.U type pipe automatical feeding system, it is characterized in that: comprise collector peg, spacing device, the jig arm that tong is installed, position conversion device and put the part frame, on described tong, steering gear is arranged, described collector peg is connected with the peg of spacing device, jig arm is connected with position conversion device, position conversion device is controlled the movement of jig arm, and mobile stroke is that the peg of spacing device is to putting the part frame.
2. U-shaped pipe automatical feeding system according to claim 1, it is characterized in that: described position conversion device comprises vertical movement mechanism and plane travel mechanism.
3. U-shaped pipe automatical feeding system according to claim 2 is characterized in that: described planar movement mechanism comprises distance moving device and angle adjuster.
4. U-shaped pipe automatical feeding system according to claim 1, it is characterized in that: described position conversion device comprises the jig arm bracing frame, jig arm bracing frame one end has rotating mechanism, the other end is slide block structure, jig arm is arranged on the rotating mechanism of jig arm bracing frame, jig arm can be rotated on horizontal plane, realize angle adjustment, the slide block structure of jig arm bracing frame slides on vertical guide rail, realize vertical mobile, on vertical guide rail auxiliary connection slide plate, secondary slide slides on the secondary guide rail of level, secondary guide rail is connected on main slide plate, main slide plate slides on the main guide rail of level, main guide rail and the projection on horizontal plane of secondary guide rail have angle.
5. according to claim 1 to the described U-shaped pipe automatical feeding system of 4 any one, it is characterized in that: described tong is a plurality ofly to be arranged on jig arm side by side.
6. U-shaped pipe automatic charging method according to claim 1, it is characterized in that: U-shaped pipe is suspended on the collector peg closely, by spacing device, the distance between U-shaped pipe is adjusted to definite value, grasp simultaneously a plurality of U-shaped pipes by a plurality of tongs on jig arm, between tong, distance is the integral multiple of definite value, each tong carries out autobiography by the driving of steering gear, thereby driving U-shaped pipe turns to, the original U-shaped pipe of arranging is in opposite directions turned to into also arranging on same vertical plane, adjust level and the height and position of jig arm by position conversion device, until tong can be placed into U-shaped pipe putting on the part frame of pre-setting, unclamp tong, reset.
7. U-shaped pipe automatic charging method according to claim 6, it is characterized in that: described position conversion device is adjusted level and the height and position of jig arm, comprises the adjustment of the jig arm horizontal plane anglec of rotation, horizontal direction distance moving position and the shift position adjustment of vertical direction height.
8. U-shaped pipe automatic charging method according to claim 7, it is characterized in that: the adjustment of the described jig arm horizontal plane anglec of rotation is adjusted by the jig arm bracing frame autobiography of jig arm, and horizontal direction distance moving position and the shift position adjustment of vertical direction height are carried out three-dimensional adjustment by many groups slide plate and guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310104947.2A CN103157735B (en) | 2013-03-29 | 2013-03-29 | System and method for U-shaped pipe automatic feeding |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310104947.2A CN103157735B (en) | 2013-03-29 | 2013-03-29 | System and method for U-shaped pipe automatic feeding |
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| CN103157735A true CN103157735A (en) | 2013-06-19 |
| CN103157735B CN103157735B (en) | 2014-12-17 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104444468A (en) * | 2014-11-28 | 2015-03-25 | 李茂华 | Precise-positioning plate feeding assembly used for melamine plate hot press and achieving method thereof |
| CN106623559A (en) * | 2017-01-20 | 2017-05-10 | 黄调久 | Automatic upsetting machine for water pipe of heat exchanger |
| CN107825095A (en) * | 2017-11-20 | 2018-03-23 | 山东大学 | Heat exchanger assembly line |
| CN107963450A (en) * | 2017-11-20 | 2018-04-27 | 山东大学 | Take pipe device |
| CN108639686A (en) * | 2018-05-17 | 2018-10-12 | 安徽工业大学 | A kind of U-shaped steel pipe automatic fetching device |
| CN113828673A (en) * | 2021-09-22 | 2021-12-24 | 珠海格力智能装备有限公司 | Bending machine |
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| JPH10151532A (en) * | 1996-11-21 | 1998-06-09 | Calsonic Corp | Work assembly method |
| CN2892318Y (en) * | 2006-03-31 | 2007-04-25 | 黄旭 | Conveying apparatus of long and thin aluminium materials |
| CN202185532U (en) * | 2011-08-15 | 2012-04-11 | 江苏尚诚精密模具科技有限公司 | Clamping type servo feeder |
| CN203109105U (en) * | 2013-03-29 | 2013-08-07 | 无锡国盛精密模具有限公司 | Automatic U-shaped pipe feeding system |
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| US4388039A (en) * | 1979-10-30 | 1983-06-14 | Rigobert Schwarze | Tube feeding device |
| CN85106544A (en) * | 1985-08-30 | 1987-03-18 | 基瑟林格和阿尔贝特 | The toolroom machine that connects heat exchanger tube and tube sheet |
| JPH10151532A (en) * | 1996-11-21 | 1998-06-09 | Calsonic Corp | Work assembly method |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104444468A (en) * | 2014-11-28 | 2015-03-25 | 李茂华 | Precise-positioning plate feeding assembly used for melamine plate hot press and achieving method thereof |
| CN106623559A (en) * | 2017-01-20 | 2017-05-10 | 黄调久 | Automatic upsetting machine for water pipe of heat exchanger |
| CN106623559B (en) * | 2017-01-20 | 2019-03-05 | 慈溪市泰姆电气有限公司 | A kind of automatic pier machine of heat exchanger water pipe |
| CN107825095A (en) * | 2017-11-20 | 2018-03-23 | 山东大学 | Heat exchanger assembly line |
| CN107963450A (en) * | 2017-11-20 | 2018-04-27 | 山东大学 | Take pipe device |
| CN108639686A (en) * | 2018-05-17 | 2018-10-12 | 安徽工业大学 | A kind of U-shaped steel pipe automatic fetching device |
| CN108639686B (en) * | 2018-05-17 | 2019-11-08 | 安徽工业大学 | A kind of U-shaped steel pipe automatic fetching device |
| CN113828673A (en) * | 2021-09-22 | 2021-12-24 | 珠海格力智能装备有限公司 | Bending machine |
| CN113828673B (en) * | 2021-09-22 | 2024-01-30 | 珠海格力智能装备有限公司 | Bending machine |
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| CN103157735B (en) | 2014-12-17 |
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Effective date of registration: 20220923 Address after: Room 411, No. 588, Nanhu Avenue, Wuxi City, Jiangsu Province, 214024 Patentee after: Jiangsu Huiyang Industrial Investment Development Group Co.,Ltd. Address before: No. 088, Area B, Yangming High-tech Industrial Park, Nanchang District, Wuxi City, Jiangsu Province, 214024 Patentee before: WUXI G.S PRECISION TOOL Co.,Ltd. |