CN103143623A - Automatic servo stamping production process and device - Google Patents
Automatic servo stamping production process and device Download PDFInfo
- Publication number
- CN103143623A CN103143623A CN201310054675XA CN201310054675A CN103143623A CN 103143623 A CN103143623 A CN 103143623A CN 201310054675X A CN201310054675X A CN 201310054675XA CN 201310054675 A CN201310054675 A CN 201310054675A CN 103143623 A CN103143623 A CN 103143623A
- Authority
- CN
- China
- Prior art keywords
- servo
- blank
- pressing machine
- robot
- tonnage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Press Drives And Press Lines (AREA)
Abstract
The invention relates to an automatic servo stamping production process and device. The production process comprises the following steps: unstacking, cleaning, annoiting, centering, drawing, inspecting and other steps. The automatic servo stamping production device comprises a press production line and an automatic conveyor system. Through the technical scheme of the invention, automatic production can be fully realized, while product quality can be improved, labor intensity of workers can be greatly reduced and working environment of workers can be improved.
Description
Technical field
The present invention is mainly the qualified stamping parts that press workshop provides required form, refers to specifically servo punching automation production technology.
Background technology
Press workshop mostly is the manual production line at present, and production efficiency is low, and labor strength is high, and the stamping parts surface quality is low, can not satisfy Production requirement.
Development and progress along with auto industry, each auto vendor to enhance productivity, the demand of the aspect such as stock utilization and product quality is more and more urgent, the punching automation line progressively forms in automobile industry, enhances productivity, reduces costs to promote with quality for Automobile Enterprises and bring direct economic benefit.
Along with market competition is day by day fierce, automobile production producer is more and more higher to production efficiency, stamping parts presentation quality, production cost requirement, punching automation line productive temp can reach 12 times/minutes, can improve the quality of products simultaneously, can satisfy the demand, so the construction of punching automation line is extremely urgent.
Servo automatic stamping production line is comprised of forcing press and automatic conveying system.Existing stamping line, the forcing press of coupling is mainly multi-bar mechanical press, although realized punching automation production, also there is no to solve the demand to high efficiency production.
Summary of the invention
The purpose of this invention is to provide a kind of servo punching automation production Technology scheme, by the technical program, realize automated production fully, improved simultaneously the quality of product.
The present invention is achieved by the following technical solutions:
Servo punching automation production technology includes,
De-stacking is transported to blank on feeding cart and is transported to assigned address, by unstacking robot, blank is put on conveying equipment;
Clean, conveying equipment is transported to blank and cleans the oiling device place, removes the dust greasy dirt of blank surface through cleaning machine;
Oiling sprays the thin oil film of one deck through the blank after cleaning by oiling device;
Centering through aligning equipment, is adjusted the position of blank through the blank after oiling by the position of adjusting transmitting device, be convenient to the material loading robot and grasp smoothly blank;
Drawing operation, material loading robot crawl blank is placed on first servo-pressing machine and draws, and by adjusting servo-control system, the servo machine that draws is stopped at an arbitrary position, increase the dwell time, obtain the first order drip molding of required form, then grasp by transferring robot the blank that blank carries out between forcing press and carry; Complete through the postorder servo-pressing machine and draw, obtain needed stamping parts after the operations such as trimming, punching, flanging and restriking;
Check, the stamping parts of moulding is placed into the light inspection by the blanking robot and is with and tests.
The tonnage of described first servo-pressing machine is greater than the tonnage of postorder servo-pressing machine.
The tonnage of described first servo-pressing machine is 2500 tons, and the tonnage of postorder servo-pressing machine is 1000 tons.
Described postorder servo-pressing machine is 3.
Described aligning equipment is the optics aligning equipment.
Described servo punching automation process units includes press production line and automatic conveying system and forms;
Described press production line includes according to production line and has been disposed in order at least two servo-pressing machines, and wherein the tonnage of first servo-pressing machine is greater than the tonnage of postorder servo-pressing machine;
Described servo-pressing machine is controlled by servo-control system;
Described automatic conveying system is comprised of robot and cleaning oiling device.
The tonnage of described first servo-pressing machine is greater than the tonnage of postorder servo-pressing machine.
Described robot includes unstacking robot, material loading robot, transferring robot and blanking robot.
Described cleaning oiling device is comprised of cleaning machine, oiler, feeding cart and aligning equipment.
Described aligning equipment is the optics aligning equipment.
The beneficial effect that the present invention compares with prior art is:
Realize automated production fully, improved simultaneously the quality of product, greatly reduce labor intensity, improved workman's working environment.
Description of drawings
Fig. 1 is the servo automatic stamping production line plane figure of the present invention.
The specific embodiment
Describe by the following examples technical scheme of the present invention in detail, should be understood that, described embodiment is only exemplary, and only can be used for explaining and illustrate technical scheme of the present invention and can not be interpreted as is restriction to technical solution of the present invention.
With reference to shown in Figure 1, the process units of servo automatic stamping production line includes, and includes press production line and automatic conveying system and forms;
Press production line includes according to production line and has been disposed in order at least 4 servo-pressing machines, and wherein the tonnage of first servo-pressing machine is greater than the tonnage of postorder servo-pressing machine; The tonnage of first servo-pressing machine is 2500 tons, and the tonnage of postorder servo-pressing machine is 1000 tons; Described servo-pressing machine is controlled by servo-control system; In the present embodiment, each servo-pressing machine is controlled by a cover servo-control system; At other embodiment or in further improving, a cover servo-control system can be controlled whole servo-pressing machines.
Described automatic conveying system is comprised of 6 robots and cleaning oiling device.Include 1 unstacking robot, 1 material loading robot, 3 transferring robots and 1 blanking robot.Cleaning oiling device is comprised of cleaning machine, oiler, feeding cart and optics aligning equipment.
Servo punching automation production technology is:
By fork truck, blank is transported on feeding cart, the feeding cart startup is transported to assigned address, unstacking robot is started working, blank is put on conveying equipment, remove the dust greasy dirt of blank surface through cleaning machine, then use the very thin oil film of oiling device spraying last layer, blank is through the optics aligning equipment, adjust the position of blank by adjusting the transmitting device position, be convenient to next step material loading robot and grasp smoothly blank.material loading robot crawl blank is placed on first 2500T servo-pressing machine and carries out drawing operation, can servo-pressing machine be stopped at an arbitrary position by adjusting servo-control system, increase the dwell time, obtain the first order drip molding of required form, and then grasp by transferring robot the blank that blank carries out between forcing press and carry, complete through 3 1000T forcing presses of postorder and draw, trimming, punching, obtain needed stamping parts after the operations such as flanging and restriking, by the blanking robot, the stamping parts of moulding being placed into the light inspection at last is with, checked by the workman, qualified products are placed on working position apparatus, be transported to the stamping shop storage by fork truck, substandard product enters reprocesses the district, keep in repair qualified after again the warehouse-in.
Along with the development digital servosystem of science and technology is exceedingly fast because of its response speed, precision is high, controls flexible and has obtained social extensive concern.Aborning as long as position and the speed command value of revising servo-driver in servo-control system by PLC just can be adjusted the curve movement track of servo-pressing machine easily.
To compare main feature as follows with punching machine:
1, need not clutch/brake;
2, need not flywheel;
3, need not fly wheel brake;
4, need not to drive belt;
5, need not slide balnacer;
6, simple in structure, it is convenient to safeguard;
7, the curve movement track is adjustable, and production efficiency is high;
8, energy consumption is low;
9, the stamping parts surface quality is high.
Automatic conveying system is comprised of 6 robots and cleaning oiling device, 1 of unstacking robot, each 1 of loading and unloading machine people, 3 of transferring robots; Clean oiling device and comprise feeding cart, cleaning machine, oiler and optics aligning equipment.Whole induction system can realize full-automatic conveying, has greatly alleviated hand labor intensity, has compared following characteristics with the manual production line:
1, the first prosthetic oiling of line, the operations such as Manual feeding;
2, the plate transmission need not to carry by belt feeder, and robot realizes linear transfer by reversal of the natural order of things;
3, can not contact each other the generation of avoiding panel surface to collide with in the plate transmitting procedure;
4, greatly reduce labor intensity, loading and unloading are without a dead lift.
Although illustrated and described embodiments of the invention, for the ordinary skill in the art, be appreciated that without departing from the principles and spirit of the present invention and can carry out multiple variation, modification, replacement and modification to these embodiment, scope of the present invention is by claims and be equal to and limit.
Claims (10)
1. servo punching automation production technology is characterized in that: include following steps,
De-stacking is transported to blank on feeding cart and is transported to assigned address, by unstacking robot, blank is put on conveying equipment;
Clean, conveying equipment is transported to blank and cleans the oiling device place, removes the dust greasy dirt of blank surface through cleaning machine;
Oiling sprays the thin oil film of one deck through the blank after cleaning by oiling device;
Centering through aligning equipment, is adjusted the position of blank through the blank after oiling by the position of adjusting transmitting device, be convenient to the material loading robot and grasp smoothly blank;
Draw, material loading robot crawl blank is placed on first servo-pressing machine and draws, and by adjusting servo-control system, the servo machine that draws is stopped at an arbitrary position, increase the dwell time, obtain the first order drip molding of required form, then grasp by transferring robot the blank that blank carries out between forcing press and carry; Complete through the postorder servo-pressing machine and draw, obtain needed stamping parts after the operations such as trimming, punching, flanging and restriking;
Check, the stamping parts of moulding is placed into the light inspection by the blanking robot and is with and tests.
2. servo punching automation production technology according to claim 1, it is characterized in that: the tonnage of described first servo-pressing machine is greater than the tonnage of postorder servo-pressing machine.
3. servo punching automation production technology according to claim 1 and 2, it is characterized in that: the tonnage of described first servo-pressing machine is 2500 tons, the tonnage of postorder servo-pressing machine is 1000 tons.
4. servo punching automation production technology according to claim 3, it is characterized in that: described postorder servo-pressing machine is 3.
5. servo punching automation production technology according to claim 1, it is characterized in that: described aligning equipment is the optics aligning equipment.
6. servo punching automation process units, is characterized in that: include press production line and automatic conveying system and form;
Described press production line includes according to production line and has been disposed in order at least two servo-pressing machines, and wherein the tonnage of first servo-pressing machine is greater than the tonnage of postorder servo-pressing machine;
Described servo-pressing machine is controlled by servo-control system;
Described automatic conveying system is comprised of robot and cleaning oiling device.
7. servo punching automation process units according to claim 6, it is characterized in that: the tonnage of described first servo-pressing machine is greater than the tonnage of postorder servo-pressing machine.
8. servo punching automation process units according to claim 6 is characterized in that: described robot includes unstacking robot, material loading robot, transferring robot and blanking robot.
9. servo punching automation process units according to claim 6, it is characterized in that: described cleaning oiling device is comprised of cleaning machine, oiler, feeding cart and aligning equipment.
10. servo punching automation process units according to claim 9, it is characterized in that: described aligning equipment is the optics aligning equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310054675.XA CN103143623B (en) | 2013-02-20 | 2013-02-20 | Servo punching automation production technology and device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310054675.XA CN103143623B (en) | 2013-02-20 | 2013-02-20 | Servo punching automation production technology and device thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103143623A true CN103143623A (en) | 2013-06-12 |
| CN103143623B CN103143623B (en) | 2016-03-30 |
Family
ID=48542096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310054675.XA Active CN103143623B (en) | 2013-02-20 | 2013-02-20 | Servo punching automation production technology and device thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103143623B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103344440A (en) * | 2013-07-14 | 2013-10-09 | 湖北精川智能装备股份有限公司 | Axle testbed for axle assembly running-in test |
| CN103658435A (en) * | 2013-12-31 | 2014-03-26 | 一重集团大连设计研究院有限公司 | Mold testing blanking production line for mold testing pressure machine |
| CN103760841A (en) * | 2013-12-23 | 2014-04-30 | 芜湖常瑞汽车部件有限公司 | Automobile body press line control system |
| CN104525713A (en) * | 2014-12-16 | 2015-04-22 | 成都环龙智能系统设备有限公司 | Intelligent automotive body stamping system with transfer robots |
| CN107378606A (en) * | 2017-09-22 | 2017-11-24 | 安徽海拓志永智能装备股份有限公司 | A kind of automatic loading and unloading device for adding part suitable for machine |
| CN109590792A (en) * | 2019-01-06 | 2019-04-09 | 广州东焊智能装备有限公司 | A kind of automatic guided vehicle automatic blanking device |
| CN109940089A (en) * | 2019-04-16 | 2019-06-28 | 广州中益机械有限公司 | A kind of skylight sash side is into belt feeder automatic production device |
| CN111531005A (en) * | 2020-05-09 | 2020-08-14 | 常州市御马精密冲压件有限公司 | Servo press |
| CN112719931A (en) * | 2020-12-22 | 2021-04-30 | 山东时风（集团）有限责任公司 | Automatic processing production device for automobile brake parts and working method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0603772A1 (en) * | 1992-12-22 | 1994-06-29 | FIAT AUTO S.p.A. | Method for the production of external vehicle bodywork components by stamping, using pre-painted metal sheet |
| US20060137779A1 (en) * | 2002-09-13 | 2006-06-29 | Martin Brodt | Press-hardened part and method for the production thereof |
| CN102343389A (en) * | 2011-10-09 | 2012-02-08 | 佛山市南海力丰机床有限公司 | Automatic high-speed blanking and stamping production line |
| CN202438584U (en) * | 2012-02-07 | 2012-09-19 | 珠海格力电器股份有限公司 | Full-automatic robot stamping production line |
| CN102756251A (en) * | 2012-05-18 | 2012-10-31 | 山东大王金泰集团有限公司 | High-strength steel plate hot-stamping molding production line and production process thereof |
| CN202639018U (en) * | 2012-06-28 | 2013-01-02 | 广州三池汽车配件有限公司 | Combined automatic manufacturing production line suitable for outline part of oil filler cap |
-
2013
- 2013-02-20 CN CN201310054675.XA patent/CN103143623B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0603772A1 (en) * | 1992-12-22 | 1994-06-29 | FIAT AUTO S.p.A. | Method for the production of external vehicle bodywork components by stamping, using pre-painted metal sheet |
| US20060137779A1 (en) * | 2002-09-13 | 2006-06-29 | Martin Brodt | Press-hardened part and method for the production thereof |
| CN102343389A (en) * | 2011-10-09 | 2012-02-08 | 佛山市南海力丰机床有限公司 | Automatic high-speed blanking and stamping production line |
| CN202438584U (en) * | 2012-02-07 | 2012-09-19 | 珠海格力电器股份有限公司 | Full-automatic robot stamping production line |
| CN102756251A (en) * | 2012-05-18 | 2012-10-31 | 山东大王金泰集团有限公司 | High-strength steel plate hot-stamping molding production line and production process thereof |
| CN202639018U (en) * | 2012-06-28 | 2013-01-02 | 广州三池汽车配件有限公司 | Combined automatic manufacturing production line suitable for outline part of oil filler cap |
Non-Patent Citations (13)
| Title |
|---|
| 中国机械工程学会，中国模具设计大典编委会: "《中国模具设计大典 第4卷 锻模与粉末冶金模设计》", 31 January 2003, article "切边、冲孔、校正和精压模具设计" * |
| 付豪: "冲压自动生产线控制系统的研究与开发", 《万方学位论文数据库》, 30 November 2012 (2012-11-30) * |
| 和瑞林等: "机器人冲压自动化生产线的构成及技术特点", 《金属加工（热加工）》, no. 5, 15 March 2012 (2012-03-15) * |
| 宋慧欣: "ABB助力中国首条全自动化重卡冲压生产线", 《自动化博览》, no. 6, 30 June 2010 (2010-06-30) * |
| 康俊远等: "《冷冲压工艺与模具设计》", 28 February 2007, article "拉深模" * |
| 张天华: "6自由度工业机器人在冲压自动线中的应用", 《万方学位论文数据库》, 2 July 2007 (2007-07-02) * |
| 彭国庆等: "基于气动机械手的自动化冲压生产线的设计", 《锻压技术》, vol. 37, no. 3, 30 June 2012 (2012-06-30) * |
| 杨关全等: "《冷冲模工艺与设计》", 31 August 2010, article "冷冲压工艺规程制定" * |
| 林成: "汽车覆盖件冲压自动化生产的研究", 《中国优秀硕士学位论文全文数据库（电子期刊）》, no. 5, 31 May 2007 (2007-05-31) * |
| 王卫卫等: "《材料成形设备》", 31 August 2011, article "伺服压力机" * |
| 王同海等: "《实用冲压设计技术》", 30 April 1995, article "工序组合方式的选择" * |
| 第一汽车制造厂工装设计室: "《汽车覆盖件冲模》", 28 February 1979, article "冲模设计中的一些覆盖件冲压工艺" * |
| 闵建成等: "伺服压力机的特点与应用", 《金属加工（热加工）》, no. 23, 15 December 2010 (2010-12-15) * |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103344440A (en) * | 2013-07-14 | 2013-10-09 | 湖北精川智能装备股份有限公司 | Axle testbed for axle assembly running-in test |
| CN103344440B (en) * | 2013-07-14 | 2015-06-03 | 湖北精川智能装备股份有限公司 | Axle testbed for axle assembly running-in test |
| CN103760841A (en) * | 2013-12-23 | 2014-04-30 | 芜湖常瑞汽车部件有限公司 | Automobile body press line control system |
| CN103658435A (en) * | 2013-12-31 | 2014-03-26 | 一重集团大连设计研究院有限公司 | Mold testing blanking production line for mold testing pressure machine |
| CN104525713A (en) * | 2014-12-16 | 2015-04-22 | 成都环龙智能系统设备有限公司 | Intelligent automotive body stamping system with transfer robots |
| CN104525713B (en) * | 2014-12-16 | 2016-05-25 | 成都环龙智能系统设备有限公司 | A kind of body of a motor car punching press intellectualizing system with transfer robot |
| CN107378606A (en) * | 2017-09-22 | 2017-11-24 | 安徽海拓志永智能装备股份有限公司 | A kind of automatic loading and unloading device for adding part suitable for machine |
| CN109590792A (en) * | 2019-01-06 | 2019-04-09 | 广州东焊智能装备有限公司 | A kind of automatic guided vehicle automatic blanking device |
| CN109940089A (en) * | 2019-04-16 | 2019-06-28 | 广州中益机械有限公司 | A kind of skylight sash side is into belt feeder automatic production device |
| CN109940089B (en) * | 2019-04-16 | 2024-04-09 | 广州中益机械有限公司 | Automatic production device for side-entry belt conveyor of skylight frame |
| CN111531005A (en) * | 2020-05-09 | 2020-08-14 | 常州市御马精密冲压件有限公司 | Servo press |
| CN111531005B (en) * | 2020-05-09 | 2022-04-12 | 御马精密科技(江苏)股份有限公司 | Servo press |
| CN112719931A (en) * | 2020-12-22 | 2021-04-30 | 山东时风（集团）有限责任公司 | Automatic processing production device for automobile brake parts and working method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103143623B (en) | 2016-03-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103143623B (en) | Servo punching automation production technology and device thereof | |
| US9815104B2 (en) | Uncoiling, blanking and forming method | |
| CN107758247B (en) | Automatic production line and automatic production method | |
| CN104384358A (en) | Stamping die changing system and method | |
| CN103071712A (en) | Automatic stamping production line for electric appliance casings | |
| CN103177865A (en) | Magnetic core assembling machine | |
| CN204700194U (en) | A kind of novel vehicle body automatic stamping production line | |
| CN205949733U (en) | Automatic change punching press production facility | |
| CN102367506A (en) | Numerical control quenching machine tool for disk-shaped parts of clutches | |
| CN105058173A (en) | CNC linkage integrated equipment | |
| CN103753206B (en) | Rotating disc type four station is automatically changed and is taken off hamper kludge | |
| CN105415347A (en) | Rotary type man and mechanical hand collaborative operation process | |
| CN204549534U (en) | Automatic material taking mechanism | |
| CN203811252U (en) | Glass substrate weighing apparatus | |
| CN203938152U (en) | A kind of conveyor line precise mobile platform delivery system | |
| CN203842998U (en) | Uncoiling, stamping and blanking production line | |
| CN107377723A (en) | A kind of heat pressing forming device | |
| CN207103651U (en) | A kind of stamping parts automates lean production line | |
| CN103723468A (en) | Material flow circulating system for filter candle empty and solid trays | |
| CN203529393U (en) | Automatic sheet overturning device of limousine side window glass production line | |
| CN104826838A (en) | Inner appearance and outer appearance wiping machine | |
| CN202762880U (en) | Automatic connection mechanical arm of automatic combined punching machine | |
| CN104589362A (en) | Manipulator of injection molding machine | |
| CN205218655U (en) | Full -automatic numerical control machine tool material table | |
| CN204936631U (en) | A kind of cover-plate glass carving machine feeding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Hefei City, Anhui Province, 230022 East Road No. 176 Patentee after: Anhui Jianghuai Automobile Group Limited by Share Ltd Address before: Hefei City, Anhui Province, 230022 East Road No. 176 Patentee before: Anhui Jianghuai Automobile Co., Ltd. |
|
| CP02 | Change in the address of a patent holder |
Address after: 230601 No. 99 Ziyun Road, Hefei Economic and Technological Development Zone, Anhui Province Patentee after: Anhui Jianghuai Automobile Group Limited by Share Ltd Address before: 230022 No. 176 Dongliu Road, Hefei City, Anhui Province Patentee before: Anhui Jianghuai Automobile Group Limited by Share Ltd |
|
| CP02 | Change in the address of a patent holder |