CN204700194U - A kind of novel vehicle body automatic stamping production line - Google Patents
A kind of novel vehicle body automatic stamping production line Download PDFInfo
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- CN204700194U CN204700194U CN201520425961.7U CN201520425961U CN204700194U CN 204700194 U CN204700194 U CN 204700194U CN 201520425961 U CN201520425961 U CN 201520425961U CN 204700194 U CN204700194 U CN 204700194U
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- stamping
- production line
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- stacking
- forcing
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Abstract
The utility model provides a kind of novel vehicle body automatic stamping production line, belongs to automobile technical field.Its technical scheme is: a kind of novel vehicle body automatic stamping production line, comprise de-stacking system successively, stamping system, discharge system and automation control system, de-stacking system comprises bavin buttress dolly successively, automatic machinery people and magnetic belt feeder, cleaning machine is disposed with between de-stacking system and stamping system, oiler and optical centering system, stamping system comprise forcing press and with forcing press with the use of automatic machinery people, discharge system comprises line end belt feeder, be positioned at blanking piling platform and the ash can at end, wherein, described stamping system also comprises removable conveying device.The beneficial effects of the utility model are: this production line, avoid the unwanted idle running problem of forcing press below, improve equipment use efficiency, reduce production cost and energy resource consumption.
Description
Technical field
The utility model relates to a kind of Trend of Auto Manufacturing Technologies field, particularly relates to a kind of novel vehicle body automatic stamping production line.
Background technology
The production technology of general big-and-middle-sized stamping parts has three to five sequences to complete, general employing five pressing equipments or four pressing equipments in automation press line layout, and relevant automation cell configuration is generally nine or seven automatic machinery people.During as adopted five equipment, when production three sequence stamping parts, third and fourth equipment does not work, its transmitting effect of automation equipment now, only there are First, second, the 5th forcing press work, although the automation equipment of third and fourth unit belongs to non-productive work in work; If four equipment, then the 3rd equipment does not work, and the automation equipment of the 3rd is doing non-productive work.
Utility model content
The purpose of this utility model is to provide a kind of novel vehicle body automatic stamping production line improving equipment efficiency of usage, reduce production cost and energy resource consumption.
For achieving the above object, the utility model is realized by following measure: a kind of novel vehicle body automatic stamping production line, comprise de-stacking system successively, stamping system, discharge system and automation control system, de-stacking system comprises bavin buttress dolly successively, automatic machinery people and magnetic belt feeder, cleaning machine is disposed with between de-stacking system and stamping system, oiler and optical centering system, stamping system comprise forcing press and with forcing press with the use of automatic machinery people, discharge system comprises line end belt feeder, be positioned at blanking piling platform and the ash can at end, wherein, described stamping system also comprises removable conveying device.
Wherein, described removable conveying device comprises belt conveyor and controller, controller is connected with automation control system, described controller is connected with driver, described driver is connected with belt conveyor, turn to servomotor and drive servomotor, described in turn to servomotor to be connected deflecting roller and driving wheel respectively with described driving servomotor.
During use, according to production line needs, control signal is transferred to controller by automation control system, controller again by Signal transmissions to driver, driver drives deflecting roller and driving wheel, thus reach moving and turning to of belt conveyor, with Time Controller by Signal transmissions to belt conveyor, belt conveyor is operated, reaches the output of material.
Work as production line, have forcing press with not then, just can be driven into before unwanted forcing press by the removable conveying device that controller controls, the side of carrying out expecting exports, and forcing press below etc. just may be used for other use.
In order to solve the problem, the utility model additionally provides the novel vehicle body automatic stamping production line that afterbody forcing press is blank press, wherein, is also provided with optical centering system between described forcing press and described line end belt feeder.
In order to solve the problem, the utility model additionally provides the novel vehicle body automatic stamping production line that afterbody forcing press is multiple position press, wherein, described line end belt feeder is replaced by alignment table and side charging belt machine, and the described forcing press of afterbody is connected with side discharging belt conveyer.
The beneficial effects of the utility model are: this production line, avoid idle running problem when forcing press does not need below, improve equipment use efficiency, reduce production cost and energy resource consumption.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment 1;
Fig. 2 is the structural representation of the utility model embodiment 2;
Fig. 3 is the structural representation of the utility model embodiment 3;
Fig. 4 is the structural representation of the utility model embodiment 4;
Fig. 5 is the structural representation of the utility model embodiment 5;
Fig. 6 is the structural representation of the utility model embodiment 6;
Fig. 7 is the module control chart of the removable conveying device of the utility model embodiment 2;
Wherein, Reference numeral is: 1, de-stacking dolly; 2, magnetic belt feeder; 3, cleaning machine; 4, oiler; 5, optical centering system; 6, No. 1 forcing press; 7, No. 2 forcing presses; 8, No. 3 forcing presses; 9, No. 4 forcing presses; 10, No. 5 forcing presses; 11, line end belt feeder; 12, ash can; 13, blanking piling platform; 14, automatic machinery people; 15, removable conveying device; 16, side discharging belt conveyer; 17, alignment table; 18, side charging belt machine.
Detailed description of the invention
For the technical characterstic of this programme can be clearly demonstrated, below by detailed description of the invention, this programme is set forth.
Embodiment 1 one kinds of vehicle body automatic stamping production lines
See Fig. 1, a kind of vehicle body automatic stamping production line, comprise de-stacking system, stamping system, discharge system and automation control system successively, de-stacking system comprises bavin buttress dolly 1, automatic machinery people 14 and magnetic belt feeder 2 successively, cleaning machine 3, oiler 4 and optical centering system 5 is disposed with between de-stacking system and stamping system, stamping system comprise forcing press and with forcing press with the use of automatic machinery people 14, discharge system comprise line end belt feeder 11, the blanking piling platform 13 being positioned at end and ash can 12.
The novel vehicle body automatic stamping production line of embodiment 2
See Fig. 2, 7, the utility model is a kind of novel vehicle body automatic stamping production line, comprise de-stacking system successively, stamping system, discharge system and automation control system, de-stacking system comprises bavin buttress dolly 1 successively, automatic machinery people 14 and magnetic belt feeder 2, cleaning machine 3 is disposed with between de-stacking system and stamping system, oiler 4 and optical centering system 5, stamping system comprise forcing press and with forcing press with the use of automatic machinery people 14, discharge system comprises line end belt feeder 11, be positioned at blanking piling platform 13 and the ash can 12 at end, wherein, stamping system also comprises removable conveying device 15.
Wherein, the controller that removable conveying device 15 comprises belt conveyor and is connected with automation control system, controller is connected with driver, driver is connected with belt conveyor, turns to servomotor and drive servomotor, turns to servomotor and the deflecting roller and the driving wheel that drive servomotor to be connected belt conveyor respectively.
When needs three sequence, conveying device 15 moves between No. 3 forcing presses 8 and No. 4 forcing presses 9, is used for discharging.No. 4 forcing presses 9 and No. 5 forcing presses 10, both can shut down, also may be used for other.
Embodiment 3 five four sequences, the 5th forcing press is as blank press
See Fig. 3, on the basis of embodiment 2, conveying device 15 is provided with between No. 4 forcing presses and No. 5 forcing presses, unstacking robot 14 will put into cleaning machine 3 after plate unstacking, oiler 4 carries out cleaning oiling, then plate enters plate optical centering system 5, First robot captures plate and puts into shaping mould, No. 1 forcing press 6 works, after completing, second robot takes out profiled member from No. 1 forcing press, put into the mould of No. 2 forcing presses 7, No. 2 forcing presses 7 are started working, after No. 2 forcing presses 7 have worked, 3rd robot grasps at blank from the mould of No. 2 forcing presses 7, then the mould of No. 3 forcing presses 8 is put into, No. 3 forcing presses 8 are started working, after completing, 4th robot grasps at blank from the mould of No. 3 forcing presses 8, then the mould of No. 4 forcing presses 9 is put into, No. 4 forcing presses 9 are started working, after completing, 5th robot captures total order stamping parts from No. 4 forcing presses 8, then be put into conveying device 15 stamping parts is sent.Also be provided with optical centering system 5 between No. 5 forcing presses 10 and line end belt feeder 11, the conveying storing unit of a set of waste material and blank material need be designed, need artificial de-stacking; When completing a stamping parts as unit, Design of Dies need be made into progressive die, and require that the height of mould is applicable to robot manipulation, work step spacing is equal simultaneously, considers the design of feeding device drawing mechanism, artificial de-stacking simultaneously.
Embodiment 4 five four sequences, the 5th forcing press is as multiple position press
See Fig. 4, on the basis of embodiment 2, four sequence production lines are above running as usual, and after No. 4 forcing presses 9, discharging is sent through conveying device 15.Line end belt feeder 11 is replaced by alignment table 17 and charging belt machine 18, No. 5 forcing presses 10 in side are connected with side discharging belt conveyer 16.
Embodiment 5 five three sequences, the 4th and the 5th is multiple position press
See Fig. 5, conveying device 15 is provided with between No. 3 forcing presses and No. 4 forcing presses, de-stacking first robot 14 will put into cleaning machine 3 after plate unstacking, oiler 4 carries out cleaning oiling, then plate enters plate optical centering system 5, second robot captures plate and puts into shaping mould, No. 1 forcing press 6 works, after completing, 3rd robot takes out profiled member from No. 1 forcing press, put into the mould of No. 2 forcing presses 7, No. 2 forcing presses 7 are started working, after No. 2 forcing presses 7 have worked, 4th robot grasps at blank from the mould of No. 2 forcing presses 7, then the mould of No. 3 forcing presses 8 is put into, No. 3 forcing presses 8 are started working, after completing, 5th robot captures total order stamping parts from No. 3 forcing presses 8, then be put into conveying device 15 stamping parts is sent.While like this, No. 4 forcing presses 9 and No. 5 forcing presses 10 as multiple position press work, No. 4 forcing presses 9 and No. 5 forcing press 10 connection side discharging belt conveyers 16, and alignment table 17 and side charging belt machine 18.Start from the side, after No. 4 forcing presses 9 and No. 5 forcing presses 10 complete a kind of stamping parts all process steps, by robot, stamping parts is directly put into working position apparatus, after working position apparatus fills with product piece, after adopting fork truck, other modes are taken away.
Embodiment 6 five three sequences, the 4th is multiple position press, and the 5th is blank press
See Fig. 6, conveying device 15 is provided with between No. 3 forcing presses and No. 4 forcing presses, de-stacking first robot 14 will put into cleaning machine 3 after plate unstacking, oiler 4 carries out cleaning oiling, then plate enters plate optical centering system 5, second robot captures plate and puts into shaping mould, No. 1 forcing press 6 works, after completing, 3rd robot takes out profiled member from No. 1 forcing press, put into the mould of No. 2 forcing presses 7, No. 2 forcing presses 7 are started working, after No. 2 forcing presses 7 have worked, 4th robot grasps at blank from the mould of No. 2 forcing presses 7, then the mould of No. 3 forcing presses 8 is put into, No. 3 forcing presses 8 are started working, after completing, 5th robot captures total order stamping parts from No. 3 forcing presses 8, then be put into conveying device 15 stamping parts is sent.While like this, No. 4 forcing presses 9 and No. 5 forcing presses 10 as multiple position press work, No. 4 forcing press 9 connection side discharging belt conveyers 16, and alignment table 17 and side charging belt machine 18.Start from the side, after No. 4 forcing presses 9 complete a kind of stamping parts all process steps, by robot, stamping parts is directly put into working position apparatus, after working position apparatus fills with product piece, after adopting fork truck, other modes are taken away.Also be provided with optical centering system 5 between No. 5 forcing presses 10 and line end belt feeder 11, the conveying storing unit of a set of waste material and blank material need be designed, need artificial de-stacking; When completing a stamping parts as unit, Design of Dies need be made into progressive die, and require that the height of mould is applicable to robot manipulation, work step spacing is equal simultaneously, considers the design of feeding device drawing mechanism, artificial de-stacking simultaneously.
The utility model can pass through without the technical characteristic described or adopt existing techniques in realizing; do not repeat them here; certainly; above-mentioned explanation is not to restriction of the present utility model; the utility model is also not limited in above-mentioned citing; the change that those skilled in the art make in essential scope of the present utility model, remodeling, interpolation or replacement, also should belong to protection domain of the present utility model.
Claims (2)
1. a novel vehicle body automatic stamping production line, comprise de-stacking system successively, stamping system, discharge system and automation control system, de-stacking system comprises bavin buttress dolly successively, automatic machinery people and magnetic belt feeder, cleaning machine is disposed with between de-stacking system and stamping system, oiler and optical centering system, stamping system comprise forcing press and with forcing press with the use of automatic machinery people, discharge system comprises line end belt feeder, be positioned at blanking piling platform and the ash can at end, it is characterized in that, described stamping system also comprises removable conveying device.
2. novel vehicle body automatic stamping production line according to claim 1, it is characterized in that, described removable conveying device comprises belt conveyor and controller, controller is connected with automation control system, described controller is connected with driver, described driver is connected with belt conveyor, turn to servomotor and drive servomotor, described in turn to servomotor to be connected deflecting roller and driving wheel respectively with described driving servomotor.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106270078A (en) * | 2016-09-29 | 2017-01-04 | 锦州华汽车部件有限公司 | A kind of automobile starter stator casing automation press line |
CN106734726A (en) * | 2016-12-29 | 2017-05-31 | 上海千缘汽车车身模具有限公司 | A kind of automotive floor panel machining production line |
CN109261799A (en) * | 2018-11-13 | 2019-01-25 | 广东亿恒工业装备有限公司 | A kind of automatic water heater liner stretching production line |
CN109940089A (en) * | 2019-04-16 | 2019-06-28 | 广州中益机械有限公司 | A kind of skylight sash side is into belt feeder automatic production device |
CN112845925A (en) * | 2021-01-04 | 2021-05-28 | 大运汽车股份有限公司 | Stamping production line that T type was arranged |
-
2015
- 2015-06-19 CN CN201520425961.7U patent/CN204700194U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106270078A (en) * | 2016-09-29 | 2017-01-04 | 锦州华汽车部件有限公司 | A kind of automobile starter stator casing automation press line |
CN106734726A (en) * | 2016-12-29 | 2017-05-31 | 上海千缘汽车车身模具有限公司 | A kind of automotive floor panel machining production line |
CN106734726B (en) * | 2016-12-29 | 2018-10-02 | 上海千缘汽车车身模具有限公司 | A kind of automotive floor panel machining production line |
CN109261799A (en) * | 2018-11-13 | 2019-01-25 | 广东亿恒工业装备有限公司 | A kind of automatic water heater liner stretching production line |
CN109940089A (en) * | 2019-04-16 | 2019-06-28 | 广州中益机械有限公司 | A kind of skylight sash side is into belt feeder automatic production device |
CN109940089B (en) * | 2019-04-16 | 2024-04-09 | 广州中益机械有限公司 | Automatic production device for side-entry belt conveyor of skylight frame |
CN112845925A (en) * | 2021-01-04 | 2021-05-28 | 大运汽车股份有限公司 | Stamping production line that T type was arranged |
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