CN103112708A - Imperfect cigarette collating and tobacco shred recycling integrated equipment - Google Patents
Imperfect cigarette collating and tobacco shred recycling integrated equipment Download PDFInfo
- Publication number
- CN103112708A CN103112708A CN2013100645420A CN201310064542A CN103112708A CN 103112708 A CN103112708 A CN 103112708A CN 2013100645420 A CN2013100645420 A CN 2013100645420A CN 201310064542 A CN201310064542 A CN 201310064542A CN 103112708 A CN103112708 A CN 103112708A
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- Prior art keywords
- cigarette
- pipe tobacco
- tooth roller
- roller
- profile
- Prior art date
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 69
- 241000208125 Nicotiana Species 0.000 title claims abstract description 47
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 47
- 238000004064 recycling Methods 0.000 title abstract description 10
- 239000002699 waste material Substances 0.000 claims abstract 2
- 238000012546 transfer Methods 0.000 claims description 20
- 230000010354 integration Effects 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 230000009183 running Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000007664 blowing Methods 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 238000012545 processing Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000011084 recovery Methods 0.000 description 4
- 235000019506 cigar Nutrition 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003205 fragrance Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses imperfect cigarette collating and tobacco shred recycling integrated equipment which is special equipment of a cigarette making machine. Difficult technical problems in aspects of continuously recycling and treating serviceable tobacco shreds of imperfect cigarettes in an online manner and directly utilizing the serviceable tobacco shreds are solved by the imperfect cigarette collating and tobacco shred recycling integrated equipment. The technical scheme includes that the imperfect cigarette collating and tobacco shred recycling integrated equipment comprises a vibratory charging bin (1), a cigarette collating device, a supply bin (19), a gear (5) with teeth, a pressing piece (12), a retractable blowing nozzle (13), a tobacco shred collecting hopper (10) and a waste collecting hopper (11). The imperfect cigarette collating and tobacco shred recycling integrated equipment has the advantages that the integrated equipment can be directly used for recycling and treating imperfect cigarettes in an online manner, paper tubes, filter tips and tobacco shreds are perfectly separated from one another and are respectively recycled and treated, and an effect is excellent.
Description
Technical field
The present invention discloses a kind of cigarette treatment facility, and a kind of Incomplete Cigarette is made in order with pipe tobacco and reclaimed integration apparatus specifically.
Background technology
Along with the cigarette product market competition is growing more intense, each cigar mill is when practicing hard internal strength, numerous and confused increasing technology drops into constantly carries out products innovation and technology upgrading, and advocate and carry out standardized management, meticulously change processing and energy-saving and cost-reducing transformation, to improving competitive power and the corporate profit margin of product from enterprises.
Tobacco leaf (pipe tobacco) is that cigar mill is substantially the most also the most valuable raw material, and reducing tobacco leaf consumption is a unalterable quota, and the height of tobacco leaf list case consumption level is enough to show and reflects that an enterprise produces equipment, technology and level of management.Round improving the tobacco leaf degree of utilization, reducing these two technical indexs of single cigarette pipe tobacco consumption, each department of all cigar mills is from the operation of the technique of throwing, silk thread equipment and management, the transport path of pipe tobacco, the operation of cigarette machine, and a plurality of angles such as the screening installation after the pipe tobacco dust collection are made joint efforts, take various measures, really obtained achievement preferably.But in the production of cigarettes process, the appearance of Incomplete Cigarette is still unavoidable.
At present, domestic each cigarette factory mainly contains manual the processing and two kinds of device processes to the processing method of Incomplete Cigarette.Process by hand that not only efficient is low, and take a lot of work, time-consuming, easily make brokenly, also can cause secondary pollution; Though device processes has " dry method " and " wet method " multiple method that focuses on, but the equipment of configuration is comparatively huge and complex structure, the treating process pipe tobacco is easily made broken, very large on impacts such as moisture in cut tobacco and fragrance, reclaim pipe tobacco and be mixed with the impurity such as paper scrap and cellulose acetate, the pipe tobacco percent recovery is on the low side, and maintenance and the maintenance cost of equipment are higher.Existing domestic cigarette enterprise uses more Incomplete Cigarette reclaiming scrap to mainly contain simple and easy stripping bar machine, stripping cigarette end machine, make cigarette machine etc., these equipment ubiquities following problem: the one, and most equipment can only be processed, reclaim without the mouth cigarette, separate unclean to the Incomplete Cigarette with filter tip; The 2nd, to make broken seriously, whole cut rate only has 30%～40%; The 3rd, loss is up to 40%～45%, and the pipe tobacco of processing mostly can only be demoted to mix and be joined use; The 4th, some producer adopts technique and the equipment of wet processing cigarette, could separate but moisture in cut tobacco often needs to reach 25% left and right, due to Moisture high UCL, causes pipe tobacco to darken, tarnish, and the even blackout that has is most by the degradation use.Because the higher inconvenience of moisture is stored, drying plant be to configure toward contact again, equipment investment and floor area greatly increased.The existing drawback that processing is reclaimed for Incomplete Cigarette, the scientific and technical personnel of our company have carried out research of technique, are bold in innovation, and develop a kind of brand-new Incomplete Cigarette and make processing and pipe tobacco recovery integrated apparatus in order.
Summary of the invention
Goal of the invention of the present invention just be to provide a kind of can be at the on-the-spot specialized equipment of processing continuously the useful pipe tobacco in reclaiming Incomplete Cigarette of production of cigarettes.
realize that technical scheme of the present invention is such: Incomplete Cigarette is made in order with pipe tobacco and is reclaimed the integration apparatus structure for be provided with the vibration blanking storehouse 1 of accepting the Incomplete Cigarette gathering-device in the top of making delivery system support 25 in order, under it to being connected to multichannel and ways 24, slideway outlet corresponding I profile of tooth load-transfer device 2, be set side by side with II profile of tooth load-transfer device 3 with it, both are equipped with shared drive motor 20, be connected to cigarette collection bucket 4 after II profile of tooth load-transfer device 3, be connected to feed bin 19 after I profile of tooth load-transfer device 2, feed bin 19 have cigarette outlet corresponding band tooth roller 5, band tooth roller is arranged on roller support 8 by fixation hollow axle 16, fixation hollow axle 16 tops are provided with compressed gas source quick connector 17, be with tooth roller 5 and cross gas dish 15 use attaching screws and be linked togather, its surperficial grooved with cross gas dish 15 on the flexible blow gun 13 installed be set to corresponding one by one, be fixedly connected with simultaneously intermediate connecting sleeve 9 on band tooth roller 5, the synchronizing jugged belt-driving pair 7 that drives on intermediate connecting sleeve 9 with tooth roller drive motor 6 makes 5 runnings of band tooth roller, being loaded on fixed point on the fixation hollow axle blows and to touch fast 14 and cooperatively interact with compact heap 12, touch continuously and in an orderly manner flexible blow gun 13, band tooth roller 5 tops are provided with arc guard shield 26, and undertake pipe tobacco collection bucket 10, garbage collection bucket 11.
Be provided with reverse cigarette search switch 22 above I profile of tooth load-transfer device 2, the side is provided with fixedly blow gun 21.
Be provided with miniature stirring roller mechanism 18 between feed bin 19 and band tooth roller 5.
Be provided with cam driving gear 23 on vibration blanking storehouse 1.
Beneficial effect of the present invention is: all kinds cigarette wrapping machine that present domestic cigarette is looked forward to using is in actual production process, the Incomplete Cigarette weight that conversion is rejected to every large case is 0.5～2kg, yearly capacity is accounted for the medium grade cigarette enterprise of about 500,000 casees, a pipe tobacco loss just reaches 250～1000 ton/years at this point.Utilize equipment of the present invention, the pipe tobacco percent recovery 〉=98%, efficiency 〉=95% if these pipe tobaccos all can online recycling, can be enterprise and brings very huge economic benefit.This device structure is novel compact, simple to operate, dependable performance, and unit adopts servo or step motor control, and power consumption is less than 0.5Kw, and maintaining is convenient.Can be directly installed near cigarette machine, path length, the pipe tobacco that has overcome the centralized recovery cigarette mixes can not directly mix different substances together, need secondary processing and the shortcoming such as organic efficiency is low, realized the pipe tobacco online recycling take cigarette machine as the unit, pipe tobacco cleaning, moisture and the fragrance collected are affected hardly, can not produce secondary and make broken and pollute, can directly send back to and realize in cigarette machine aspirator bucket that online recycling uses.
Description of drawings
Fig. 1 is equipment overall structure schematic top plan view of the present invention;
Fig. 2 is the positive main schematic diagram of looking of equipment overall structure of the present invention.
in each figure, the 1st, vibration blanking storehouse, the 2nd, I profile of tooth load-transfer device, the 3rd, II profile of tooth load-transfer device, the 4th, the cigarette collection bucket, the 5th, band tooth roller, the 6th, band tooth roller drive motor, the 7th, synchronizing jugged belt-driving is secondary, the 8th, roller support, the 9th, intermediate connecting sleeve, the 10th, the pipe tobacco collection bucket, the 11st, the garbage collection bucket, the 12nd, compact heap, the 13rd, flexible blow gun, the 14th, fixed point air blowing collision block, the 15th, the gas dish, the 16th, the fixation hollow axle, the 17th, quick connector, the 18th, miniature stirring roller mechanism, the 19th, feed bin, the 20th, drive motor, the 21st, fixing blow gun, the 22nd, reverse cigarette search switch, the 23rd, cam driving gear, the 24th, multichannel and ways, the 25th, make the delivery system support in order, the 26th, the arc guard shield.
The specific embodiment
Below in conjunction with accompanying drawing of the present invention, the specific embodiment is described as follows.
Embodiment: Incomplete Cigarette is made in order with pipe tobacco and is reclaimed integration apparatus
concrete structure is for being provided with the vibration blanking storehouse 1 of accepting the Incomplete Cigarette gathering-device in the top of making delivery system support 25 in order, under it to being connected to multichannel and ways 24, slideway outlet corresponding I profile of tooth load-transfer device 2, be set side by side with II profile of tooth load-transfer device 3 with it, both are equipped with shared drive motor 20, be connected to cigarette collection bucket 4 after II profile of tooth load-transfer device 3, be connected to feed bin 19 after I profile of tooth load-transfer device 2, feed bin 19 have cigarette outlet corresponding band tooth roller 5, band tooth roller is arranged on roller support 8 by fixation hollow axle 16, fixation hollow axle 16 tops are provided with compressed gas source quick connector 17, be with tooth roller 5 and cross gas dish 15 use attaching screws and be linked togather, its surperficial grooved with cross gas dish 15 on the flexible blow gun 13 installed be set to corresponding one by one, be fixedly connected with simultaneously intermediate connecting sleeve 9 on band tooth roller 5, the synchronizing jugged belt-driving pair 7 that drives on intermediate connecting sleeve 9 with tooth roller drive motor 6 makes 5 runnings of band tooth roller, being loaded on fixed point on the fixation hollow axle blows and to touch fast 14 and cooperatively interact with compact heap 12, touch continuously and in an orderly manner flexible blow gun 13, band tooth roller 5 tops are provided with arc guard shield 26, and undertake pipe tobacco collection bucket 10, garbage collection bucket 11.
This equipment further improves and is provided with reverse cigarette search switch 22 in addition above I profile of tooth load-transfer device 2, and the side is provided with fixedly blow gun 21.Be provided with miniature stirring roller mechanism 18 between feed bin 19 and band tooth roller 5.Be provided with cam driving gear 23 on vibration blanking storehouse 1.
Cigarette is sent to reverse cigarette search switch 22 times after falling into I profile of tooth load-transfer device 2, and when meeting the requirements through surveying cigarette filter tip direction, permission is pending by entering feed bin 19; When direction does not meet, start fixedly that blow gun 21 is blown into cigarette on II profile of tooth load-transfer device 3, input cigarette collection bucket 4 stand-by.
Miniature stirring roller mechanism 18 drives rotation by miniature motor, impels cigarette to be attached in order on band tooth roller 5.Band tooth roller 5 is transported to automatic impaction piece 12 places with the cigarette rotation, touch simultaneously the fixed point air blowing and touch fast 14, start continuously and in an orderly manner flexible blow gun 13 jet, pipe tobacco in cigarette is blown out fall into pipe tobacco collection bucket 10, paper web and filter tip turn over the rear garbage collection bucket 11 that automatically falls into of automatic impaction piece 12.
Being provided with cam driving gear 23 on vibration blanking storehouse 1 can impel cigarette to fall on I profile of tooth load-transfer device by multichannel and ways 24 more in an orderly manner.
Be provided with compressed gas source quick connector 17 with fixation hollow axle 16 tops on the tooth roller, be linked togather by being with tooth roller 5 and crossing gas dish 15 use attaching screws, its surperficial grooved with cross gas dish 15 on the flexible blow gun 13 installed be set to correspondingly one by one, make flexible blow gun 13 acquisition high-pressure air source.
The equipment control technology is prior art, can select to adopt.Control panel can be designed to digital display type.Have the place of the axis of rolling to be provided with bearing, this is mechanical general knowledge, can conventionally adopt.High-pressure air source optionally can be adjusted the pressure size.Should directly use the pneumatic supply that has cigarette factory now.
Claims (4)
1. Incomplete Cigarette is made in order with pipe tobacco and is reclaimed integration apparatus, structure comprises compressed air gas source, the Incomplete Cigarette gathering-device, the pipe tobacco gathering-device, waste material collection device, band tooth roller, drive motor, support and bearing, it is characterized in that: be provided with the vibration blanking storehouse (1) of accepting the Incomplete Cigarette gathering-device in the top of making delivery system support (25) in order, under it to being connected to multichannel and ways (24), slideway outlet corresponding I profile of tooth load-transfer device (2), be set side by side with II profile of tooth load-transfer device (3) with it, both are equipped with shared drive motor (20), be connected to cigarette collection bucket (4) after II profile of tooth load-transfer device (3), be connected to feed bin (19) after I profile of tooth load-transfer device (2), feed bin (19) have cigarette outlet corresponding band tooth roller (5), band tooth roller is arranged on roller support (8) by fixation hollow axle (16), fixation hollow axle (16) top is provided with compressed gas source quick connector (17), be with tooth roller (5) and cross gas dish (15) and be linked togather with attaching screw, its surperficial grooved is set to corresponding one by one with the flexible blow gun (13) of crossing the upper installation of gas dish (15), be fixedly connected with simultaneously intermediate connecting sleeve (9) on band tooth roller (5), the synchronizing jugged belt-driving secondary (7) that band tooth roller drive motor (6) drives on intermediate connecting sleeve (9) makes band tooth roller (5) running, being loaded on fixed point on the fixation hollow axle blows and to touch fast (14) and cooperatively interact with compact heap (12), touch continuously and in an orderly manner flexible blow gun (13), band tooth roller (5) top is provided with arc guard shield (26), and undertakes pipe tobacco collection bucket (10), garbage collection bucket (11).
2. Incomplete Cigarette according to claim 1 is made in order with pipe tobacco and is reclaimed integration apparatus, and it is characterized in that: be provided with reverse cigarette search switch (22) in the top of I profile of tooth load-transfer device (2), the side is provided with fixedly blow gun (21).
3. Incomplete Cigarette according to claim 1 is made in order with pipe tobacco and is reclaimed integration apparatus, it is characterized in that: be provided with miniature stirring roller mechanism (18) between feed bin (19) and band tooth roller (5).
4. Incomplete Cigarette according to claim 1 is made in order with pipe tobacco and is reclaimed integration apparatus, it is characterized in that: be provided with cam driving gear (23) on vibration blanking storehouse (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310064542.0A CN103112708B (en) | 2013-03-01 | 2013-03-01 | Imperfect cigarette collating and tobacco shred recycling integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310064542.0A CN103112708B (en) | 2013-03-01 | 2013-03-01 | Imperfect cigarette collating and tobacco shred recycling integrated equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103112708A true CN103112708A (en) | 2013-05-22 |
| CN103112708B CN103112708B (en) | 2015-02-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310064542.0A Expired - Fee Related CN103112708B (en) | 2013-03-01 | 2013-03-01 | Imperfect cigarette collating and tobacco shred recycling integrated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103112708B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104146340A (en) * | 2014-08-13 | 2014-11-19 | 昆明红实科技有限公司 | Cut tobacco recovering device |
| CN105292985A (en) * | 2015-10-12 | 2016-02-03 | 云南昆船设计研究院 | Even feeding method for tobacco leaf re-baking machine |
| CN106915617A (en) * | 2017-03-13 | 2017-07-04 | 安徽昆蒙新型建材有限公司 | Box-type feeder |
| CN111644890A (en) * | 2020-06-16 | 2020-09-11 | 李学海 | Double-shaft turning and milling composite numerical control machine tool |
| CN115646824A (en) * | 2022-11-21 | 2023-01-31 | 南京专注智能科技股份有限公司 | Cigarette filter tip empty count detection device and detection method |
| CN116197122A (en) * | 2023-03-16 | 2023-06-02 | 杭州书微信息科技有限公司 | Waste smoke recovery device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB850332A (en) * | 1958-06-25 | 1960-10-05 | British American Tobacco Co | Improvements relating to the recovery of tobacco from defective cigarettes |
| GB1459232A (en) * | 1973-06-29 | 1976-12-22 | Imp Group Ltd | Cigarette stripping |
| CN200976824Y (en) * | 2006-11-28 | 2007-11-21 | 常德瑞华制造有限公司 | Automatic gas type waste cigarette recovery machine |
| CN201210855Y (en) * | 2008-07-08 | 2009-03-25 | 阜阳丰达机电设备有限公司 | Waste cigarette recovery processing device |
| CN203095085U (en) * | 2013-03-01 | 2013-07-31 | 昆明雷恩科技有限公司 | Integrated equipment of defective cigarette straightening and tobacco shred recycling |
-
2013
- 2013-03-01 CN CN201310064542.0A patent/CN103112708B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB850332A (en) * | 1958-06-25 | 1960-10-05 | British American Tobacco Co | Improvements relating to the recovery of tobacco from defective cigarettes |
| GB1459232A (en) * | 1973-06-29 | 1976-12-22 | Imp Group Ltd | Cigarette stripping |
| CN200976824Y (en) * | 2006-11-28 | 2007-11-21 | 常德瑞华制造有限公司 | Automatic gas type waste cigarette recovery machine |
| CN201210855Y (en) * | 2008-07-08 | 2009-03-25 | 阜阳丰达机电设备有限公司 | Waste cigarette recovery processing device |
| CN203095085U (en) * | 2013-03-01 | 2013-07-31 | 昆明雷恩科技有限公司 | Integrated equipment of defective cigarette straightening and tobacco shred recycling |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104146340A (en) * | 2014-08-13 | 2014-11-19 | 昆明红实科技有限公司 | Cut tobacco recovering device |
| CN105292985A (en) * | 2015-10-12 | 2016-02-03 | 云南昆船设计研究院 | Even feeding method for tobacco leaf re-baking machine |
| CN106915617A (en) * | 2017-03-13 | 2017-07-04 | 安徽昆蒙新型建材有限公司 | Box-type feeder |
| CN111644890A (en) * | 2020-06-16 | 2020-09-11 | 李学海 | Double-shaft turning and milling composite numerical control machine tool |
| CN115646824A (en) * | 2022-11-21 | 2023-01-31 | 南京专注智能科技股份有限公司 | Cigarette filter tip empty count detection device and detection method |
| CN116197122A (en) * | 2023-03-16 | 2023-06-02 | 杭州书微信息科技有限公司 | Waste smoke recovery device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103112708B (en) | 2015-02-18 |
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Granted publication date: 20150218 |