Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of automatic floating tooth machining unit for threeway workpiece is provided, for the tapping of threeway workpiece, improve the production efficiency of threeway Workpiece tapping.
The technical solution adopted in the present invention is: automatic floating tooth machining unit includes tooth machining unit, hydraulic means, floating clamping mechanism mould, vibrations feeder and controller; Tooth machining unit includes support, main motor and tapping power head, and main motor and tapping power head are fixedly connected with support; Hydraulic means includes magnetic valve and oil cylinder, and oil cylinder is provided with flexible pipe and is connected with magnetic valve; Floating clamping mechanism mould includes mold base, geometrical clamp, live splint, guide holder and the axis of guide, geometrical clamp, oil cylinder and guide holder are fixedly connected with mold base, mold base and support are moving to be connected, one end of the axis of guide is fixedly connected with the piston rod of oil cylinder, and the other end of the axis of guide is fixedly connected with live splint; Tapping power head is provided with upper stroke switch and lower stroke switch; Mold base is provided with magnetic force locking device, magnetic force locking device includes magnetic conductor, rotary magnetic core, rotary magnetic core includes the N utmost point and the S utmost point, between the N utmost point and the S utmost point 23, be provided with non-magnetizer, rotary magnetic core is provided with rotating shaft, and mold base is provided with bearing, moving being connected of bearing of rotating shaft and mold base, mold base is provided with adjusting motor, and rotating shaft is connected with regulating the motor shaft of motor; Vibrations feeder includes charging basket and vibrations pay-off, and the vibrations discharging opening of pay-off and the workpiece entrance of geometrical clamp are connected, and the workpiece outlet of geometrical clamp is connected with blow tank; Geometrical clamp is provided with tapping approach switch, for controlling the automatic screw work of automatic floating tooth machining unit, controller is provided with control line and is connected with main motor, magnetic valve, upper stroke switch, lower stroke switch, adjusting motor, tapping approach switch and vibrations pay-off.Floating clamping mechanism mould is provided with floating connection cover, and floating connection is arranged with screw and is fixedly connected with support; Mold base is provided with floating connection hole, and floating connection cover includes flange head and external cylindrical surface, between floating connection hole and external cylindrical surface, leaves lateral clearance, between the upper surface of mold base and the lower surface of flange head, leaves axial clearance.
During work, the threeway workpiece for the treatment of tapping is put into the charging basket of vibrations feeder, automatic change-over startup automatic floating tooth machining unit by controller enters automatic control workflow, controller is controlled vibrations pay-off and first threeway workpiece is delivered to the tapping station of geometrical clamp by discharging opening, threeway workpiece enters after the tapping station of geometrical clamp, tapping approach switch is transferred to controller by its signal, controller is controlled the electromagnetic valve work of hydraulic means, the live splint that piston rod by solenoid control oil cylinder promotes floating clamping mechanism mould by threeway Workpiece clamping on the tapping station of geometrical clamp, after threeway workpiece is clamped, controller control and regulation electric machine rotation, utilize the rotary magnetic core that regulates electric machine rotation to drive magnetic force locking device to rotate, make the N utmost point of rotary magnetic core be positioned at the left side of rotary magnetic core, make the S utmost point of rotary magnetic core be positioned at the right of rotary magnetic core, make the magnetic line of force by the N utmost point, after threeway workpiece, be got back to the S utmost point, make rotary magnetic core produce magnetic attraction to threeway workpiece, increase the stability of threeway workpiece, improve the quality of tapping, after threeway workpiece is rotated magnetic core and sucks, it is descending that controller is controlled the tapping power head rotation of tooth machining unit, tapping knife touch threeway workpiece until tapping hole time, because mold base and support are moving, be connected, floating clamping mechanism mould is fixed on mold base, therefore tapping knife rotation promotes floating clamping mechanism mold movement, the center of the middle mind-set tapping knife for the treatment of tapping hole of threeway workpiece is moved, the center that makes the tapping Kong center of the treating aligning tapping knife of threeway workpiece, utilizes tapping knife automatic Proofreading threeway workpiece to treat the object at center, tapping hole to reach, tapping knife automatic Proofreading threeway workpiece behind center, tapping hole, the rotary chuck of tapping power head drives that tapping knife rotation is descending treats the tapping of tapping hole in threeway workpiece, after tapping power head tapping puts in place, lower stroke switch is transferred to controller by signal, and controller is controlled tapping power head rising and resetted, and tapping power head rises to after upper stroke switch, upper stroke switch is transferred to controller by its signal, and controller is controlled tapping power head and stopped rising, meanwhile, controller is controlled the magnetic valve commutation of hydraulic means, and solenoid control oil cylinder drives live splint reset pine folder, simultaneously, the rotary magnetic core of controller control and regulation driven by motor magnetic force locking device rotates and resets, make the N utmost point of rotary magnetic core be positioned at the top of rotary magnetic core, make the S utmost point of rotary magnetic core be positioned at the following of rotary magnetic core, make the magnetic line of force through magnetic conductor, get back to the S utmost point by the N utmost point, make rotary magnetic core lose magnetic attraction to threeway workpiece, regulate driven by motor rotary magnetic core to rotate after reset, controller is controlled vibrations pay-off and the threeway workpiece of second is delivered to the tapping station of geometrical clamp by discharging opening, the workpiece outlet of geometrical clamp shifted first threeway workpiece that is positioned at tapping station onto by the threeway workpiece of second, and first threeway workpiece of tapping is exported by workpiece and blow tank flows in the hopper of blow tank below, second threeway workpiece enters after the tapping station of geometrical clamp, repeats said process, and so constantly circulation, utilizes automatic floating tooth machining unit to carry out automatic screw to threeway workpiece.
The invention has the beneficial effects as follows: automatic floating tooth machining unit includes tooth machining unit, hydraulic means, floating clamping mechanism mould, vibrations feeder and controller; The center that utilizes floating clamping mechanism mould check and correction threeway workpiece and tapping knife, has solved the problem that threeway workpiece and tapping knife need to be proofreaded center; Utilize hydraulic means and floating clamping mechanism mould by threeway Workpiece clamping in the tapping station of geometrical clamp, simultaneously, utilize magnetic force locking device that threeway workpiece is sucked to the tapping station in geometrical clamp, solution mechanical grip power is crossed full three links workpiece and is held yielding problem, implement the automation tapping of threeway workpiece, improved the production efficiency of threeway Workpiece tapping.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further detailed:
The partial top view of Fig. 1 shown in automatic floating structure of tapping machine schematic diagram shown in Fig. 1 and Fig. 2, automatic floating tooth machining unit includes tooth machining unit 1, hydraulic means 2, floating clamping mechanism mould 3, vibrations feeder 4 and controller 5; Tooth machining unit 1 includes support 6, main motor 7 and tapping power head 8, and main motor 7 and tapping power head 8 are fixedly connected with support 6, and tapping power head 8 is connected with rotary chuck 41, and rotary chuck 41 is fixedly connected with tapping knife 43; Hydraulic means 2 includes magnetic valve 9 and oil cylinder 10, and oil cylinder 10 is provided with flexible pipe and is connected with magnetic valve 9; Floating clamping mechanism mould 3 includes mold base 11, geometrical clamp 12, live splint 13, guide holder 14 and the axis of guide 15, geometrical clamp 12, oil cylinder 10 and guide holder 14 are fixedly connected with mold base 11, mold base 11 is connected with support 6 is moving, one end of the axis of guide 15 is fixedly connected with the piston rod 16 of oil cylinder 10, and the other end of the axis of guide 15 is fixedly connected with live splint 13; Tapping power head 8 is provided with upper stroke switch 17 and lower stroke switch 18; Mold base 11 is provided with chute 46, and live splint 13 is connected with chute 46 is moving; Mold base 11 is provided with magnetic force locking device 19, magnetic force locking device 19 includes magnetic conductor 20, rotary magnetic core 21, rotary magnetic core 21 includes the N utmost point 22 and the S utmost point 23, between the N utmost point 22 and the S utmost point 23, being provided with non-magnetizer 24 separates, rotary magnetic core 21 is provided with rotating shaft 25, mold base 11 is provided with bearing, moving being connected of bearing of rotating shaft 25 and mold base 11, mold base 11 is provided with and regulates motor 26, rotating shaft 25 is connected with regulating the motor shaft of motor 26, utilizes magnetic force locking device 19 that threeway workpiece is sucked on the tapping station 42 of geometrical clamp 12; Vibrations feeder 4 includes charging basket 27 and vibrations pay-off 28, and the vibrations discharging opening 29 of pay-off 28 and the workpiece entrance 30 of geometrical clamp 12 are connected, and the workpiece outlet 31 of geometrical clamp 12 is connected with blow tank 32; Geometrical clamp 12 is provided with tapping approach switch 44, for controlling a kind of automatic screw work of automatic floating tooth machining unit, controller 5 is provided with control line and is connected with main motor 7, magnetic valve 9, upper stroke switch 17, lower stroke switch 18, adjusting motor 26, tapping approach switch 44 and vibrations pay-off 28, controller 5 is provided with automatic change-over 45, for controlling automatic floating tooth machining unit, enters automatic control tapping program.
In order to implement, mold base 11 and support 5 are moving to be connected and to reach the object that tapping knife and threeway workpiece regulate center automatically, floating clamping mechanism mould 3 is provided with floating connection cover 33, floating connection cover 33 is fixedly connected with support 6, and floating connection cover 33 is connected with mold base 11 is moving; Floating connection cover 33 is provided with screw 34 and is fixedly connected with support 6; Mold base 11 is provided with floating connection hole 35, floating connection cover 33 includes flange head 36 and external cylindrical surface 37, between floating connection hole 35 and external cylindrical surface 37, leave lateral clearance 38, between the upper surface of mold base 11 and the lower surface of flange head 36, leave axial clearance 39; The external diameter of external cylindrical surface 37 is less than the aperture in floating connection hole 35.
In order to make the magnetic line of force of the rotary magnetic core 21 of magnetic force locking device 19 can pass through the threeway workpiece of steel, make 21 pairs of threeway workpiece of rotary magnetic core produce attraction, magnetic force locking device 19 is fixedly connected with mold base 11, the axis of the rotary magnetic core 21 of magnetic force locking device 19 is parallel with horizontal line, and rotary magnetic core 21 is positioned at the below of geometrical clamp 12.
In order to reduce the interference of magnet body to rotary magnetic core 21 magnetic fields, magnetic conductor 20 and the mold base 11 of magnetic force locking device 19 are provided with non-ferromagnetic body separation layer 40, and separation layer 40 is manufactured by stainless steel, aluminium alloy or copper alloy; Geometrical clamp 12 and live splint 13 are manufactured by non-ferromagnetic body material, and non-ferromagnetic body material includes stainless steel, aluminium alloy or copper alloy.