CN103105399B - A kind of Portable profile surface quality detection instrument - Google Patents
A kind of Portable profile surface quality detection instrument Download PDFInfo
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- CN103105399B CN103105399B CN201210537037.9A CN201210537037A CN103105399B CN 103105399 B CN103105399 B CN 103105399B CN 201210537037 A CN201210537037 A CN 201210537037A CN 103105399 B CN103105399 B CN 103105399B
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- surface quality
- detection instrument
- pinch wheels
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- 238000001514 detection method Methods 0.000 title claims abstract description 30
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 30
- 239000004411 aluminium Substances 0.000 claims abstract description 26
- 238000006073 displacement reaction Methods 0.000 claims abstract description 7
- 230000001105 regulatory effect Effects 0.000 claims abstract description 6
- 230000001939 inductive effect Effects 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 9
- 238000007689 inspection Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 3
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 206010011376 Crepitations Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
Landscapes
- Length Measuring Devices With Unspecified Measuring Means (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention discloses a kind of Portable profile surface quality detection instrument, it comprises frame, running roller, pinch wheels and sensor, described frame is the U-shaped structure comprising sidewall, described running roller is arranged on the bottom of frame, described pinch wheels and sensor are arranged in pairs on the two side of described frame respectively, form aluminium section bar and insert space between described pinch wheels.Described frame is provided with frame width adjusting device and bracket height regulating device.Described sensor is inductive displacement transducer or is non-contact image sensor.Also comprise detection signal disposal system, described detection signal disposal system comprises micro computer and transmitter, and described transmitter is connected with described sensor and microcomputer electric respectively.The invention has the beneficial effects as follows: this detector structure is simple, is convenient to palm top, be especially applicable to the site inspection to large aluminum profile, high compared to manual detection efficiency, accurate quick.
Description
Technical field
The present invention relates to Surface of profile technical field of quality detection, particularly relate to a kind of Portable profile surface quality detection instrument.
Background technology
Section bar especially aluminium section bar as light-duty material by a large amount of uses in civilian and industry, the large-sized sheet material used as " motor-car " is upper, aluminum ship material etc.On heavy section production line, aluminium ingot casting carries out sawing after the operations such as heating, extruding, quenching, stretching alignment, comprehensive test, artificial aging, then checks warehouse-in.Along with the development of technology, there is higher requirement to the surface quality of aluminium section bar, as surface indentation, surface crack, surface smoothness etc.At present, majority of case is online manual detection or range estimation process, divides qualified and unacceptable product by standard regions.Manual detection not only labour intensity is large, and by on-the-spot light, the degree of fatigue of people, it is inconsistent that the differences such as different testing staff can cause examination criteria to perform, and causes erroneous judgement, finally cause quality control capability to reduce.If detected on large-scale measurement mechanism for heavy section, then handling, place etc. are all difficulties, and infeasible.
Summary of the invention
The present invention is directed to above-mentioned the deficiencies in the prior art, a kind of Portable profile surface quality detection instrument is provided.It can carry out tumbling-type detection to large aluminum profile, is equipped with Computer Analysis, convenient and swift.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of Portable profile surface quality detection instrument, it is characterized in that, comprise frame, running roller, pinch wheels and sensor, described frame is the U-shaped structure comprising sidewall, described running roller is arranged on the bottom of frame, described pinch wheels and sensor are arranged in pairs on the two side of described frame respectively, form aluminium section bar and insert space between described pinch wheels.
Detector in use, is inserted to the edge of aluminium section bar by the present invention, and make running roller be close to edge and roll, and make pinch wheels held tight on the both sides of aluminium section bar, in the rolling, micro computer is by sensor record aluminium shape surface situation.
The invention has the beneficial effects as follows: this detector structure is simple, is convenient to palm top, be especially applicable to the site inspection to large aluminum profile, high compared to manual detection efficiency, accurate quick.
On the basis of technique scheme, the present invention can also do following improvement.
Further, the bottom of described frame is provided with frame width adjusting device.
The beneficial effect of above-mentioned further scheme is adopted to be convenient to adapt to different aluminium section bar width by regulating.
Further, the sidewall of described frame is arranged with bracket height regulating device.
The beneficial effect of above-mentioned further scheme is adopted to be convenient to regulate and detect the distance of position to aluminium section bar edge.
Further, described sensor is inductive displacement transducer.
The beneficial effect of above-mentioned further scheme is adopted to be that inductance type transducer is convenient to obtain aluminium section bar thickness by the difference of two sensors, is also convenient to by defects such as detection curve record impression, crackles.
Further, described sensor is non-contact image sensor.
The beneficial effect of above-mentioned further scheme is adopted to be adopt imageing sensor, the surface quality on aluminium section bar two sides can be recorded simultaneously, by graphical analysis, can impression be found, crackle, pit, the common deficiencies such as material extrusion.
Further, described pinch wheels is flexible material.Support for pinch wheels also can adopt resiliency supported.
Adopt the beneficial effect of above-mentioned further scheme to be, adopt flexible material one to be to cause the damage to Surface of profile, two is to make sensor keep at a distance substantially constant relative to aluminium shape surface.
Further, also comprise detection signal disposal system, described detection signal disposal system comprises micro computer and transmitter, and described transmitter is connected with described sensor and microcomputer electric respectively;
The aluminium shape surface displacement that sensor detects by described transmitter or picture signal change into the discernible digital signal of micro computer;
The data that described micro computer is sent here transmitter store, process record, and graphically show aluminium shape surface quality condition over the display.
The beneficial effect of above-mentioned further scheme is adopted to be can obtain abundanter detection data by micro computer process, such as change in size curve, surface image enlarged drawing, record number table etc.
Further, described frame is also provided with handle.
The beneficial effect of above-mentioned further scheme is adopted to be use handle can pull detector more easily.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is using state figure of the present invention;
Fig. 3 is the vertical view of Fig. 2;
Fig. 4 is detection signal disposal system structural representation.
In Fig. 1 to Fig. 4,1, sensor; 2, pinch wheels; 3, bracket height regulating device; 4, running roller; 5, frame width adjusting device; 6, frame; 7, handle; 8, aluminium section bar; 9, micro computer; 10, display; 11, printer; 12, transmitter.
Embodiment
Be described principle of the present invention and feature below in conjunction with accompanying drawing, example, only for explaining the present invention, is not intended to limit scope of the present invention.
As shown in Fig. 1 to Fig. 3, a kind of Portable profile surface quality detection instrument, it is characterized in that, comprise frame 6, running roller 4, pinch wheels 2 and sensor 1, described frame 6 is the U-shaped structure comprising sidewall, described running roller 4 is arranged on the bottom of frame 6, and described pinch wheels 2 and sensor 1 are arranged in pairs on the two side of described frame 6 respectively, form aluminium section bar 8 and insert space between described pinch wheels 2.
The bottom of described frame 6 is provided with frame width adjusting device 5.
The sidewall of described frame 6 is arranged with bracket height regulating device 3.
Described sensor 1 is inductive displacement transducer.
Described sensor 1 is non-contact image sensor.
Described pinch wheels 2 is flexible material.
As shown in Figure 4, this detector also comprises detection signal disposal system, and described detection signal disposal system comprises micro computer 9 and transmitter 12, also comprises the display 10 and printer 11 that are connected with described micro computer 9.Described transmitter 12 is electrically connected with described sensor 1 and micro computer 9 respectively;
The aluminium shape surface displacement that sensor 1 detects by described transmitter 12 or picture signal change into the discernible digital signal of micro computer 9;
The data that described micro computer 9 pairs of transmitters 12 are sent here store, process record, and graphically show aluminium shape surface quality condition on display 10.
Described frame 6 is also provided with handle 7.
When using at the scene, detector is inserted to the edge of aluminium section bar 8, the edge making running roller 4 be close to aluminium section bar 8 rolls, and makes pinch wheels 2 held tight on the both sides of aluminium section bar 8, and in the rolling, micro computer 9 records aluminium section bar 8 surface appearance by sensor 1.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a Portable profile surface quality detection instrument, it is characterized in that, comprise frame, running roller, pinch wheels and sensor, described frame is the U-shaped structure comprising sidewall, described running roller is arranged on the bottom of frame, described pinch wheels and sensor are arranged in pairs on the two side of described frame respectively, form aluminium section bar and insert space between described pinch wheels;
Described sensor is inductive displacement transducer or is non-contact image sensor.
2. Portable profile surface quality detection instrument according to claim 1, is characterized in that, the bottom of described frame is provided with frame width adjusting device.
3. Portable profile surface quality detection instrument according to claim 1, is characterized in that, the sidewall of described frame is arranged with bracket height regulating device.
4. the Portable profile surface quality detection instrument according to any one of claims 1 to 3, is characterized in that, described pinch wheels is flexible material.
5. the Portable profile surface quality detection instrument according to any one of claims 1 to 3, it is characterized in that, also comprise detection signal disposal system, described detection signal disposal system comprises micro computer and transmitter, and described transmitter is connected with described sensor and microcomputer electric respectively;
The aluminium shape surface displacement that sensor detects by described transmitter or picture signal change into the discernible digital signal of micro computer;
The data that described micro computer is sent here transmitter store, process record, and graphically show aluminium shape surface quality condition over the display.
6. the Portable profile surface quality detection instrument according to any one of claims 1 to 3, is characterized in that, described frame is also provided with handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210537037.9A CN103105399B (en) | 2012-12-11 | 2012-12-11 | A kind of Portable profile surface quality detection instrument |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210537037.9A CN103105399B (en) | 2012-12-11 | 2012-12-11 | A kind of Portable profile surface quality detection instrument |
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| Publication Number | Publication Date |
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| CN103105399A CN103105399A (en) | 2013-05-15 |
| CN103105399B true CN103105399B (en) | 2016-02-10 |
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| CN201210537037.9A Active CN103105399B (en) | 2012-12-11 | 2012-12-11 | A kind of Portable profile surface quality detection instrument |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103808246A (en) * | 2013-12-11 | 2014-05-21 | 贵州西南工具(集团)有限公司 | Manufacture method of vane thickness measuring device and measuring device manufactured by same |
| CN103743754B (en) * | 2014-01-26 | 2016-04-13 | 宜昌宏箭铝业有限责任公司 | The instant authentication method of base material of seam line defect and equipment behind a kind of aluminium section bar table place |
| CN106321579A (en) * | 2016-08-17 | 2017-01-11 | 广西南南铝加工有限公司 | Three-way joint for aluminium materials and machining method thereof |
| CN106694561A (en) * | 2016-12-19 | 2017-05-24 | 苏州唐氏机械制造有限公司 | Controllable compression roller mechanism |
| CN109752043A (en) * | 2017-11-08 | 2019-05-14 | 丹阳市日晟工业设备有限公司 | A kind of simple wire castings examination device |
| CN110501348A (en) * | 2019-09-27 | 2019-11-26 | 佛山市众禾铝业有限公司 | A kind of aluminium shape surface prosthetic appliance |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201864100U (en) * | 2010-09-30 | 2011-06-15 | 中山生物工程有限公司 | Width-adjustable conveying device for labeling machine |
| CN102313747A (en) * | 2011-07-27 | 2012-01-11 | 国家林业局北京林业机械研究所 | Image acquisition system for sawn timber surface defects and detection method |
| CN202947975U (en) * | 2012-12-11 | 2013-05-22 | 龙口市丛林铝材有限公司 | Portable profile surface quality detector |
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| FR2877593B1 (en) * | 2004-11-10 | 2008-05-02 | Vai Clecim Soc Par Actions Sim | METHOD AND DEVICE FOR INSPECTING A RIBBED BAND |
| CN201788169U (en) * | 2010-08-23 | 2011-04-06 | 北京工业大学 | Special metal magnetic memory sensor clamp for detecting shaft micro-cracks |
| CN102809604B (en) * | 2012-07-30 | 2014-11-12 | 燕山大学 | Wall-cross type robot type ultrasonic automatic defectoscope |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201864100U (en) * | 2010-09-30 | 2011-06-15 | 中山生物工程有限公司 | Width-adjustable conveying device for labeling machine |
| CN102313747A (en) * | 2011-07-27 | 2012-01-11 | 国家林业局北京林业机械研究所 | Image acquisition system for sawn timber surface defects and detection method |
| CN202947975U (en) * | 2012-12-11 | 2013-05-22 | 龙口市丛林铝材有限公司 | Portable profile surface quality detector |
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Inventor after: Wang Gang Inventor after: Zhang Peiliang Inventor after: Zhao Zhisheng Inventor after: Wang Huiyong Inventor after: Wang Mingkun Inventor after: Sun Benliang Inventor after: Xu Qingyan Inventor after: Wang Dan Inventor before: Zhang Peiliang Inventor before: Wang Gang Inventor before: Zhao Zhisheng Inventor before: Wang Huiyong Inventor before: Wang Mingkun Inventor before: Sun Benliang Inventor before: Xu Qingyan Inventor before: Wang Dan |
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Effective date of registration: 20151228 Address after: 265700 Longkou City forest industrial zone, Shandong Applicant after: Longkou Conglin Sino-Germany Car Body System Engineering Co., Ltd. Address before: 264000 Longkou industrial zone, Yantai, Shandong Applicant before: Longkou Conglin Aluminum Co., Ltd. |
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Address after: 265700 Longkou City Yantai Industrial Zone, Shandong Patentee after: Shandong luwico lightweight Equipment Co. Ltd. Address before: 265700 Longkou City forest industrial zone, Shandong Patentee before: Longkou Conglin Sino-Germany Car Body System Engineering Co., Ltd. |
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Denomination of invention: A portable profile surface quality detector Effective date of registration: 20211111 Granted publication date: 20160210 Pledgee: Longkou Conglin Machinery Manufacturing Co.,Ltd. Pledgor: SHANDONG NOLLVETEC LIGHTWEIGHT EQUIPMENT CO.,LTD. Registration number: Y2021980012229 |
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Date of cancellation: 20211228 Granted publication date: 20160210 Pledgee: Longkou Conglin Machinery Manufacturing Co.,Ltd. Pledgor: SHANDONG NOLLVETEC LIGHTWEIGHT EQUIPMENT CO.,LTD. Registration number: Y2021980012229 |