CN103105399A - Portable profile surface quality detection instrument - Google Patents
Portable profile surface quality detection instrument Download PDFInfo
- Publication number
- CN103105399A CN103105399A CN2012105370379A CN201210537037A CN103105399A CN 103105399 A CN103105399 A CN 103105399A CN 2012105370379 A CN2012105370379 A CN 2012105370379A CN 201210537037 A CN201210537037 A CN 201210537037A CN 103105399 A CN103105399 A CN 103105399A
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- sensor
- detecting instrument
- frame
- rack
- mass detecting
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- 238000001514 detection method Methods 0.000 title claims abstract description 19
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 30
- 238000006073 displacement reaction Methods 0.000 claims abstract description 7
- 230000001939 inductive effect Effects 0.000 claims abstract description 4
- 238000012545 processing Methods 0.000 claims abstract description 4
- 239000004411 aluminium Substances 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000013500 data storage Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
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Abstract
The invention discloses a portable profile surface quality detection instrument which comprises a rack, roller wheels, clamping wheels and sensors, wherein the rack is in a U-shaped structure comprising side walls; the roller wheels are installed at the bottom of the rack; the clamping wheels and the sensors are respectively arranged on the two side walls of the rack in pair; and an aluminum profile inserting space is formed between the clamping wheels. A rack width adjusting device and a rack height adjusting device are arranged on the rack. The sensors are inductive displacement sensors or non-contact type image sensors. The instrument further comprises a detection signal processing system which comprises a microcomputer and a transmitter, wherein the transmitter is respectively and electrically connected with the sensors and the microcomputer. The instrument has the beneficial effects of being simple in structure, convenient in hand-lifting operation, particularly applicable to on-site checking of large-sized aluminum profiles, and high in efficiency when being compared with manual detection, with accuracy, rapidness and convenience.
Description
Technical field
The present invention relates to the Surface of profile technical field of quality detection, relate in particular to a kind of portable Surface of profile mass detecting instrument.
Background technology
Section bar especially aluminium section bar as light-duty material by a large amount of uses civilian and industrial in, the large-sized sheet material that uses as upper in " motor-car ", aluminum ship are with material etc.On the heavy section production line, carry out sawing after the operations such as the heating of aluminium ingot casting process, extruding, quenching, stretching alignment, comprehensive test, artificial aging, then the check warehouse-in.Along with the development of technology, the surface quality of aluminium section bar there is higher requirement, as surface indentation, surface crack, surface smoothness etc.At present, most applications is that online manual detection or range estimation are processed, and divides qualified and unacceptable product by standard regions.Manual detection not only labour intensity is large, and is subjected to on-the-spot light, people's degree of fatigue, the differences such as different testing staff can cause that the examination criteria execution is inconsistent, causes erroneous judgement, finally causes the quality control ability to reduce.If detect on large-scale measurement mechanism for heavy section, handling, place etc. are all difficulties, and infeasible.
Summary of the invention
The present invention is directed to above-mentioned the deficiencies in the prior art, a kind of portable Surface of profile mass detecting instrument is provided.It can carry out the tumbling-type detection to large aluminum profile, is equipped with Computer Analysis, and is convenient and swift.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of portable Surface of profile mass detecting instrument, it is characterized in that, comprise frame, running roller, pinch wheels and sensor, described frame is the U-shaped structure that comprises sidewall, described running roller is arranged on the bottom of frame, described pinch wheels and sensor are arranged in pairs in respectively on the two side of described frame, form aluminium section bar and insert the space between described pinch wheels.
The present invention is inserted to detector the edge of aluminium section bar in use, makes running roller be close to the edge and rolls, and make pinch wheels closely be clamped in the both sides of aluminium section bar, and in rolling, micro computer is by sensor record aluminium shape surface situation.
The invention has the beneficial effects as follows: this detector is simple in structure, is convenient to palm top, especially is fit to the site inspection to large aluminum profile, and is high than manual detection efficiency, accurate quick.
On the basis of technique scheme, the present invention can also do following improvement.
Further, the bottom of described frame is provided with the frame width adjusting device.
Adopt the beneficial effect of above-mentioned further scheme to be, be convenient to adapt to different aluminium section bar width by adjusting.
Further, be arranged with the bracket height regulating device on the sidewall of described frame.
Adopt the beneficial effect of above-mentioned further scheme to be, be convenient to regulate the detection position to the distance at aluminium section bar edge.
Further, described sensor is inductive displacement transducer.
Adopt the beneficial effect of above-mentioned further scheme to be, inductance type transducer is convenient to obtain aluminium section bar thickness by the difference of two sensors, also is convenient to record impression, defects i.e.cracks by detection curve.
Further, described sensor is contactless imageing sensor.
Adopt the beneficial effect of above-mentioned further scheme to be, adopt imageing sensor, can record simultaneously the surface quality on aluminium section bar two sides, by to graphical analysis, can find the common deficiencies such as impression, crackle, pit, material extrusion.
Further, described pinch wheels is flexible material.Support for pinch wheels also can be adopted resiliency supported.
Adopt the beneficial effect of above-mentioned further scheme to be, adopting flexible material one is the damage that can not cause Surface of profile, the 2nd, and can make sensor with respect to the aluminium shape surface substantially constant of keeping at a distance.
Further, also comprise the detection signal disposal system, described detection signal disposal system comprises micro computer and transmitter, and described transmitter is connected with microcomputer electric with described sensor respectively;
Described transmitter changes into the discernible digital signal of micro computer with aluminium shape surface displacement or the picture signal that sensor detects;
The data storage that described micro computer is sent here transmitter, processing record, and the form with chart shows the aluminium shape surface quality condition on display.
Adopt the beneficial effect of above-mentioned further scheme to be, process to obtain abundanter detection data by micro computer, such as the change in size curve, the surface image enlarged drawing records number table etc.
Further, also be provided with handle on described frame.
Adopt the beneficial effect of above-mentioned further scheme to be, use handle can pull more easily detector.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is use constitutional diagram of the present invention;
Fig. 3 is the vertical view of Fig. 2;
Fig. 4 is detection signal disposal system structural representation.
At Fig. 1 in Fig. 4,1, sensor; 2, pinch wheels; 3, bracket height regulating device; 4, running roller; 5, frame width adjusting device; 6, frame; 7, handle; 8, aluminium section bar; 9, micro computer; 10, display; 11, printer; 12, transmitter.
Embodiment
Below in conjunction with accompanying drawing, principle of the present invention and feature are described, example only is used for explaining the present invention, is not be used to limiting scope of the present invention.
Arrive shown in Figure 3 as Fig. 1, a kind of portable Surface of profile mass detecting instrument, it is characterized in that, comprise frame 6, running roller 4, pinch wheels 2 and sensor 1, described frame 6 is the U-shaped structure that comprises sidewall, described running roller 4 is arranged on the bottom of frame 6, and described pinch wheels 2 and sensor 1 are arranged in pairs in respectively on the two side of described frame 6, forms aluminium section bar 8 and insert the space between described pinch wheels 2.
The bottom of described frame 6 is provided with frame width adjusting device 5.
Be arranged with bracket height regulating device 3 on the sidewall of described frame 6.
Described sensor 1 is inductive displacement transducer.
Described sensor 1 is contactless imageing sensor.
Described pinch wheels 2 is flexible material.
As shown in Figure 4, this detector also comprises the detection signal disposal system, and described detection signal disposal system comprises micro computer 9 and transmitter 12, also comprises the display 10 and the printer 11 that are connected with described micro computer 9.Described transmitter 12 is electrically connected to described sensor 1 and micro computer 9 respectively;
Described transmitter 12 changes into the discernible digital signal of micro computer 9 with aluminium shape surface displacement or the picture signal that sensor 1 detects;
The data storage that 9 pairs of transmitters 12 of described micro computer are sent here, processing record, and the form with chart shows the aluminium shape surface quality condition on display 10.
Also be provided with handle 7 on described frame 6.
When using at the scene, detector is inserted to the edge of aluminium section bar 8, the edge that makes running roller 4 be close to aluminium section bar 8 rolls, and makes pinch wheels 2 closely be clamped in the both sides of aluminium section bar 8, and in rolling, micro computer 9 records aluminium section bar 8 surface appearances by sensor 1.
The above is only preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (8)
1. portable Surface of profile mass detecting instrument, it is characterized in that, comprise frame, running roller, pinch wheels and sensor, described frame is the U-shaped structure that comprises sidewall, described running roller is arranged on the bottom of frame, described pinch wheels and sensor are arranged in pairs in respectively on the two side of described frame, form aluminium section bar and insert the space between described pinch wheels.
2. portable Surface of profile mass detecting instrument according to claim 1, is characterized in that, the bottom of described frame is provided with the frame width adjusting device.
3. portable Surface of profile mass detecting instrument according to claim 1, is characterized in that, is arranged with the bracket height regulating device on the sidewall of described frame.
4. the described portable Surface of profile mass detecting instrument of according to claim 1～3 any one, is characterized in that, described sensor is inductive displacement transducer.
5. the described portable Surface of profile mass detecting instrument of according to claim 1～3 any one, is characterized in that, described sensor is contactless imageing sensor.
6. the described portable Surface of profile mass detecting instrument of according to claim 1～3 any one, is characterized in that, described pinch wheels is flexible material.
7. the described portable Surface of profile mass detecting instrument of according to claim 1～3 any one, it is characterized in that, also comprise the detection signal disposal system, described detection signal disposal system comprises micro computer and transmitter, and described transmitter is connected with microcomputer electric with described sensor respectively;
Described transmitter changes into the discernible digital signal of micro computer with aluminium shape surface displacement or the picture signal that sensor detects;
The data storage that described micro computer is sent here transmitter, processing record, and the form with chart shows the aluminium shape surface quality condition on display.
8. the described portable Surface of profile mass detecting instrument of according to claim 1～3 any one, is characterized in that, also is provided with handle on described frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210537037.9A CN103105399B (en) | 2012-12-11 | 2012-12-11 | A kind of Portable profile surface quality detection instrument |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210537037.9A CN103105399B (en) | 2012-12-11 | 2012-12-11 | A kind of Portable profile surface quality detection instrument |
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| Publication Number | Publication Date |
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| CN103105399A true CN103105399A (en) | 2013-05-15 |
| CN103105399B CN103105399B (en) | 2016-02-10 |
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| CN201210537037.9A Active CN103105399B (en) | 2012-12-11 | 2012-12-11 | A kind of Portable profile surface quality detection instrument |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103743754A (en) * | 2014-01-26 | 2014-04-23 | 宜昌宏箭铝业有限责任公司 | Base material instant identification method and equipment of aluminum profile post-surfacing welding line defects |
| CN103808246A (en) * | 2013-12-11 | 2014-05-21 | 贵州西南工具(集团)有限公司 | Manufacture method of vane thickness measuring device and measuring device manufactured by same |
| CN106321579A (en) * | 2016-08-17 | 2017-01-11 | 广西南南铝加工有限公司 | Three-way joint for aluminium materials and machining method thereof |
| CN106694561A (en) * | 2016-12-19 | 2017-05-24 | 苏州唐氏机械制造有限公司 | Controllable compression roller mechanism |
| CN109752043A (en) * | 2017-11-08 | 2019-05-14 | 丹阳市日晟工业设备有限公司 | A kind of simple wire castings examination device |
| CN110501348A (en) * | 2019-09-27 | 2019-11-26 | 佛山市众禾铝业有限公司 | A kind of aluminium shape surface prosthetic appliance |
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| US20070295881A1 (en) * | 2004-11-10 | 2007-12-27 | Bernard Rossigneux | Method and Device of Inspection of a Rolled Band |
| CN201788169U (en) * | 2010-08-23 | 2011-04-06 | 北京工业大学 | Special metal magnetic memory sensor clamp for detecting shaft micro-cracks |
| CN201864100U (en) * | 2010-09-30 | 2011-06-15 | 中山生物工程有限公司 | Width-adjustable conveying device for labeling machine |
| CN102313747A (en) * | 2011-07-27 | 2012-01-11 | 国家林业局北京林业机械研究所 | Image acquisition system for sawn timber surface defects and detection method |
| CN102809604A (en) * | 2012-07-30 | 2012-12-05 | 燕山大学 | Wall-cross type robot type ultrasonic automatic defectoscope |
| CN202947975U (en) * | 2012-12-11 | 2013-05-22 | 龙口市丛林铝材有限公司 | Portable profile surface quality detector |
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2012
- 2012-12-11 CN CN201210537037.9A patent/CN103105399B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070295881A1 (en) * | 2004-11-10 | 2007-12-27 | Bernard Rossigneux | Method and Device of Inspection of a Rolled Band |
| CN201788169U (en) * | 2010-08-23 | 2011-04-06 | 北京工业大学 | Special metal magnetic memory sensor clamp for detecting shaft micro-cracks |
| CN201864100U (en) * | 2010-09-30 | 2011-06-15 | 中山生物工程有限公司 | Width-adjustable conveying device for labeling machine |
| CN102313747A (en) * | 2011-07-27 | 2012-01-11 | 国家林业局北京林业机械研究所 | Image acquisition system for sawn timber surface defects and detection method |
| CN102809604A (en) * | 2012-07-30 | 2012-12-05 | 燕山大学 | Wall-cross type robot type ultrasonic automatic defectoscope |
| CN202947975U (en) * | 2012-12-11 | 2013-05-22 | 龙口市丛林铝材有限公司 | Portable profile surface quality detector |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103808246A (en) * | 2013-12-11 | 2014-05-21 | 贵州西南工具(集团)有限公司 | Manufacture method of vane thickness measuring device and measuring device manufactured by same |
| CN103743754A (en) * | 2014-01-26 | 2014-04-23 | 宜昌宏箭铝业有限责任公司 | Base material instant identification method and equipment of aluminum profile post-surfacing welding line defects |
| CN103743754B (en) * | 2014-01-26 | 2016-04-13 | 宜昌宏箭铝业有限责任公司 | The instant authentication method of base material of seam line defect and equipment behind a kind of aluminium section bar table place |
| CN106321579A (en) * | 2016-08-17 | 2017-01-11 | 广西南南铝加工有限公司 | Three-way joint for aluminium materials and machining method thereof |
| CN106694561A (en) * | 2016-12-19 | 2017-05-24 | 苏州唐氏机械制造有限公司 | Controllable compression roller mechanism |
| CN109752043A (en) * | 2017-11-08 | 2019-05-14 | 丹阳市日晟工业设备有限公司 | A kind of simple wire castings examination device |
| CN110501348A (en) * | 2019-09-27 | 2019-11-26 | 佛山市众禾铝业有限公司 | A kind of aluminium shape surface prosthetic appliance |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103105399B (en) | 2016-02-10 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| CB03 | Change of inventor or designer information |
Inventor after: Wang Gang Inventor after: Zhang Peiliang Inventor after: Zhao Zhisheng Inventor after: Wang Huiyong Inventor after: Wang Mingkun Inventor after: Sun Benliang Inventor after: Xu Qingyan Inventor after: Wang Dan Inventor before: Zhang Peiliang Inventor before: Wang Gang Inventor before: Zhao Zhisheng Inventor before: Wang Huiyong Inventor before: Wang Mingkun Inventor before: Sun Benliang Inventor before: Xu Qingyan Inventor before: Wang Dan |
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Effective date of registration: 20151228 Address after: 265700 Longkou City forest industrial zone, Shandong Applicant after: Longkou Conglin Sino-Germany Car Body System Engineering Co., Ltd. Address before: 264000 Longkou industrial zone, Yantai, Shandong Applicant before: Longkou Conglin Aluminum Co., Ltd. |
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Address after: 265700 Longkou City Yantai Industrial Zone, Shandong Patentee after: Shandong luwico lightweight Equipment Co. Ltd. Address before: 265700 Longkou City forest industrial zone, Shandong Patentee before: Longkou Conglin Sino-Germany Car Body System Engineering Co., Ltd. |
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Denomination of invention: A portable profile surface quality detector Effective date of registration: 20211111 Granted publication date: 20160210 Pledgee: Longkou Conglin Machinery Manufacturing Co.,Ltd. Pledgor: SHANDONG NOLLVETEC LIGHTWEIGHT EQUIPMENT CO.,LTD. Registration number: Y2021980012229 |
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Date of cancellation: 20211228 Granted publication date: 20160210 Pledgee: Longkou Conglin Machinery Manufacturing Co.,Ltd. Pledgor: SHANDONG NOLLVETEC LIGHTWEIGHT EQUIPMENT CO.,LTD. Registration number: Y2021980012229 |
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