CN103088575A - 一种双速内喷射涌流高效水洗辊 - Google Patents

一种双速内喷射涌流高效水洗辊 Download PDF

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CN103088575A
CN103088575A CN2011103496946A CN201110349694A CN103088575A CN 103088575 A CN103088575 A CN 103088575A CN 2011103496946 A CN2011103496946 A CN 2011103496946A CN 201110349694 A CN201110349694 A CN 201110349694A CN 103088575 A CN103088575 A CN 103088575A
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荆旭东
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Abstract

本发明涉及一种水洗机浸液辊，由浸液辊、内轴、齿轮、联轴器、电机等零部件组成，浸液辊传动电机通过齿轮与安装在浸液辊筒状轴上的齿轮啮合，内轴传动电机通过联轴器直接与内轴相连，浸液辊转速与纤维速度一致，内轴传动转速大于浸液辊传动转速，且与浸液辊转动方向相反；内轴转动时，水洗液被翅片搅动通过甩液孔一部分喷射在浸液辊上的纤维内侧，一部分喷射在水洗槽内的水洗液上，提高水洗效果，降低水、汽、电的消耗，减少污染，缩短生产线长度。

Description

一种双速内喷射涌流高效水洗辊
技术领域
本发明属于纺织设备技术领域，具体涉及一种湿法纺丝、印染装置的部件，特别是一种关于水洗机用双速内喷射涌流高效水洗辊。 
背景技术
水洗机是湿法纺丝、染整设备中应用较广泛的一个通用单元机。提高它的水洗效率，对保证产品质量，降低水、汽、电的消耗，减少污染，缩短生产线长度等，都具有很大的作用。尤其对节约能源而言，更具有现实意义。 
就水洗机的发展过程而言，就是从机械物理作用来提高它的水洗效率，较早的横导辊对化学品的水洗效率比较显著，适用于漂白、染色后的水洗，但对有粘结性残留污物、浆料等，由于横导辊水洗机水量交换少，膨化时间短等原因，水洗效果差。为克服上述缺点直导辊回形穿布平洗机应运而生，以采用高压强力喷冲和大流量循环喷淋达到较好的洗涤效果，但在降低水、汽、电的消耗，减少污染，缩短生产线长度等方面存在缺陷。本发明克服上述缺点，在提高水洗效率，降低水、汽、电的消耗，减少污染，缩短生产线长度都有很大的提高。 
发明内容
[0004] 如附图所示，本发明水洗机浸液辊主要由浸液辊、内轴、齿轮、联轴器、电机等零部件组成。浸液辊传动电机通过齿轮与安装在浸液辊筒状轴上的齿轮啮合，内轴传动电机通过联轴器直接与内轴相连，浸液辊转速与纤维速度一致，内轴传动转速大于浸液辊传动转速，且与浸液辊转动方向相反。浸泡在水洗槽内的浸液辊上设置有甩液孔，水洗液通过甩液孔进入浸液辊内部，漫过内轴上的翅片。翅片与内轴相连，内轴转动时，水洗液被翅片搅动通过甩液孔一方面喷射在浸液辊上的纤维，有助于打破“交换层”的物质浓度平衡，提高扩散效果，达到高效水洗的目的；另一方面喷射在水洗槽内的水洗液上，可以有效打破水洗液的层流状态，提高水洗效果。内轴上的翅片可根据不同类型特种纤维水洗工艺的要求，设置不同的结构形式，比如：螺旋式翅片。另外，内轴与浸液辊筒状轴间应设置必要的密封装置，防止水洗液的渗漏。
附图说明
图1是新式水洗机浸液辊部件结构示意图。 
部件名称：1内轴传动电动机；2浸液滚传动电动机；3联轴器；4减速机构；5甩液孔；6浸液辊；7内轴；8翅片；9水洗槽 
本发明与现有技术相比具有以下优点： 
1、提高水洗效率。 
2、降低水、汽、电的消耗。 
3、缩短生产线长度。 
4、减少污染。 
实施方式 
实施例1 
浸液辊传动电机选用三相异步电动机：5.5kw、四极，采用变频调速控制，通过减速机构与水洗辊连接，水洗辊转速10-60转/分钟；内轴传动电机选用三相异步电动机：2.2kw、四极异步电动机，通过联轴器直接与内轴相连。用于可聚糖纤维洗涤，在提高水洗效率，降低水、汽、电的消耗，减少污染，缩短生产线长度方面效果显著。 
实施例2 
浸液辊传动电机选用三相异步电动机：3.7kw、四极，采用变频调速控制，通过减速机构与水洗辊连接，水洗辊转速10-60转/分钟；内轴传动电机选用三相异步电动机：1.5kw、四极异步电动机，通过联轴器直接与内轴相连。用于可聚糖纤维洗涤，在提高水洗效率，降低水、汽、电的消耗，减少污染，缩短生产线长度方面效果显著。 

Claims (7)

1.一种水洗机浸液辊主要由浸液辊、内轴、齿轮、联轴器、电机等零部件组成，浸液辊传动电机通过齿轮与安装在浸液辊筒状轴上的齿轮啮合，内轴传动电机通过联轴器直接与内轴相连，浸液辊转速与纤维速度一致，内轴传动转速大于浸液辊传动转速，且与浸液辊转动方向相反；浸泡在水洗槽内的浸液辊上设置有甩液孔，水洗液通过甩液孔进入浸液辊内部，漫过内轴上的翅片；翅片与内轴相连，翅片可根据不同类型特种纤维水洗工艺的要求，设置不同的结构形式。
2.根据权利要求1所述的高效水洗辊，其特征是浸液辊传动电机选用三相异步电动机，采用变频调速控制，通过减速机构与浸液辊连接，浸液辊转速10-60转/分钟；
3.根据权利要求1所述的高效水洗辊，其特征是内轴传动电机选用三相异步电动机，通过联轴器直接与内轴相连。
4.根据权利要求1所述的高效水洗辊，其特征是内轴传动转速大于浸液辊传动转速，有较大的转速差。
5.根据权利要求1所述的高效水洗辊，其特征是内轴转动方向与浸液辊转动方向相反。
6.根据权利要求1所述的高效水洗辊，其特征是其特征是浸泡在水洗槽内的浸液辊上设置有甩液孔，水洗液通过甩液孔进入浸液辊内部，漫过内轴上的翅片。
7.根据权利要求1所述的高效水洗辊，其特征是其特征是内轴上的翅片可根据不同类型特种纤维水洗工艺的要求，设置不同的结构形式，比如：螺旋式翅片。
CN2011103496946A 2011-11-08 2011-11-08 一种双速内喷射涌流高效水洗辊 Pending CN103088575A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018040249A1 (zh) * 2016-09-02 2018-03-08 立信染整机械(深圳)有限公司 连续式平幅水洗设备的液下织物驱动机构
CN110967203A (zh) * 2018-09-29 2020-04-07 北京金风科创风电设备有限公司 失效检测装置及方法、计算机可读存储介质和计算装置

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Publication number Priority date Publication date Assignee Title
CN87215189U (zh) * 1987-12-15 1988-08-31 衡阳市塑料机械厂 脱水装置
CN2165151Y (zh) * 1993-09-07 1994-05-18 施一鸣 带有多翼式回转转子染色机
JPH07243185A (ja) * 1994-03-01 1995-09-19 Mitsubishi Heavy Ind Ltd 抄紙機用ロール
KR20040056755A (ko) * 2002-12-24 2004-07-01 정명규 포직물염색기용 가이드 롤러
CN101328681A (zh) * 2008-07-10 2008-12-24 张琦 新型双振荡转鼓水洗机
CN201321552Y (zh) * 2008-12-18 2009-10-07 嘉兴扬鑫机械有限公司 水洗振荡轮
CN101892567A (zh) * 2010-07-05 2010-11-24 江阴金田机械有限公司 无张力溢流水洗箱
CN102011202A (zh) * 2010-12-03 2011-04-13 西安航科等离子体科技有限公司 纤维丝束纺丝用水洗及热牵伸装置

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87215189U (zh) * 1987-12-15 1988-08-31 衡阳市塑料机械厂 脱水装置
CN2165151Y (zh) * 1993-09-07 1994-05-18 施一鸣 带有多翼式回转转子染色机
JPH07243185A (ja) * 1994-03-01 1995-09-19 Mitsubishi Heavy Ind Ltd 抄紙機用ロール
KR20040056755A (ko) * 2002-12-24 2004-07-01 정명규 포직물염색기용 가이드 롤러
CN101328681A (zh) * 2008-07-10 2008-12-24 张琦 新型双振荡转鼓水洗机
CN201321552Y (zh) * 2008-12-18 2009-10-07 嘉兴扬鑫机械有限公司 水洗振荡轮
CN101892567A (zh) * 2010-07-05 2010-11-24 江阴金田机械有限公司 无张力溢流水洗箱
CN102011202A (zh) * 2010-12-03 2011-04-13 西安航科等离子体科技有限公司 纤维丝束纺丝用水洗及热牵伸装置

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018040249A1 (zh) * 2016-09-02 2018-03-08 立信染整机械(深圳)有限公司 连续式平幅水洗设备的液下织物驱动机构
CN110967203A (zh) * 2018-09-29 2020-04-07 北京金风科创风电设备有限公司 失效检测装置及方法、计算机可读存储介质和计算装置
CN110967203B (zh) * 2018-09-29 2021-08-10 北京金风科创风电设备有限公司 失效检测装置及方法、计算机可读存储介质和计算装置

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