CN103088547B - Steel strand combing and bundling production line - Google Patents
Steel strand combing and bundling production line Download PDFInfo
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- CN103088547B CN103088547B CN201310035346.0A CN201310035346A CN103088547B CN 103088547 B CN103088547 B CN 103088547B CN 201310035346 A CN201310035346 A CN 201310035346A CN 103088547 B CN103088547 B CN 103088547B
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Abstract
The invention discloses a steel strand combing and bundling production line. The steel strand combing and bundling production line comprises multiple pay-off reels on which steel stands are arranged in parallel, wherein the single steel strand in each pay-off reel sequentially passes through a strand arrangement structure, a clamping and feeding mechanism, a counting mechanism, a cut-off mechanism and a strand guiding mechanism which are arranged in parallel according to an axial direction and have the same structure, then the multiple steel strands jointly penetrate into a strand pulling mechanism and a bundling mechanism arranged behind the strand pulling mechanism, and the steel strands bundled by the bundling mechanism are weaved and combed to be wound on a winding drum of the winding mechanism. The steel strand combing and bundling production line has the beneficial effects that the automatic production line is used for replacing a manual production manner to complete combing, sizing, cutting-off and coiling of the steel strands, the multiple steel strands are weaved and combed into coils to be cut, steel stand bundles with various lengths required by construction are efficiently produced in factories, the customized steel strand bundles are distributed to construction sites, the factory distribution of the sizing steel strand woven and combed products is realized, a construction method in the prior art is changed, and the efficiency and quality of prestress construction are improved.
Description
Technical field
What the present invention relates to is that many steel strands are made in order and combed a kind of steel strand comb volume bundle production line of weaving into bundle.
Background technology
Along with the high speed development of China's economic, at construction road and rail, with in the construction of bridge, prestress wire tension process is by a large amount of application.Prior art prestress wire tension process is: the steel strand wires of standard are passed after bridge preformed hole by root, the steel strand wires that expose two ends outside bridge preformed hole are carried out to drawing from two ends, thereby make steel strand wires in bridge, produce a prestressing force, meet the needs of engineering design.Many steel strand wires are repeatedly passed in bridge preformed hole process by root, often there is steel strand wires cross winding in prior art, large through difficulty; Simultaneously because the intersection of steel strand wires in preformed hole causes follow-up stretch-draw unbalance stress, cause the weak effect of steel strand prestress stretch-draw, certain root often occurring wherein can rupture due to winding in stretch-draw, affect construction quality and the life-span of bridge, the pre-stress construction that is restricting bridge, construction speed is influenced.
For overcoming above-mentioned defect of in bridge preformed hole, steel strand tension being constructed, in bridge preformed hole outside by manually suitable to a combing of many steel strand wires, two to same steel strand wires makes marks, then many steel strand wires entirety are passed to bridge preformed hole, load onto corresponding anchor slab stretch-draw according to being marked at steel strand wires two again, steel strand wires can obtain good stretch-draw effect like this, still exist labour intensity large but manually make in order to many steel strand wires, efficiency is low, ropy defect.
Summary of the invention
The object of the invention is to overcome the defect of prior art, provide one to make in order to compile to many steel strand wires and be combed into bundle, then length shearing is on demand compiled and restrainted production line around a kind of steel strand comb of coiling.
The technical scheme solving the problems of the technologies described above is: a kind of steel strand comb is compiled bundle production line, described steel strand comb is compiled bundle production line and is comprised: be set up in parallel multiple draw drums that steel strand wires are housed, single steel strand in each draw drum is arranged and the identical wire-packing mechanism of structure through pressing axially parallel respectively successively, clamp feed mechanism, counting mechanism, shut-off mechanism, after conducting mechanism, many steel strand wires collect and jointly penetrate lashing mechanism and be positioned at lashing mechanism banding mechanism below, steel strands-woven comb wrapping after banding mechanism is tied up is on the reel of rolling-up mechanism.
The invention has the beneficial effects as follows: the present invention overcomes the defect of prior art, adopting automatic production line of the present invention to substitute manually completes steel wire bundle and makes the production that fixed ruler cutting is coiled in order, it is disconnected that the present invention can be combed into cut roll by the size volume of setting many steel strand wires, solve the equipment bottleneck of the prestressing tendon dispensing of restriction bridge construction, can efficiently complete in factory the steel wire bundle of all lengths of construction needs, the various steel wire bundles of customization can be dispensed into each building site, realize batch production dispensing scale steel strands-woven comb product, change the construction method of the sector prior art, improve efficiency and the quality of pre-stress construction.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation that clamps feed mechanism in Fig. 1;
Fig. 3 is the structural representation of the structure of shut-off mechanism in this Fig. 1;
Fig. 4 is that in Fig. 3, steel strand wires are sheared rear view;
The structural representation of Tu5Shi Tu1Zhong lashing mechanism;
Fig. 6 is that in Fig. 5, lashing plate is circular cross-section structural representation;
Fig. 7 is that in Fig. 5, lashing plate is square cross schematic diagram.
" sequence number explanation in accompanying drawing "
1: draw drum; 2: wire-packing mechanism; 3: clamp feed mechanism; 4: counting mechanism; 5: shut-off mechanism; 6: conducting mechanism; 7: lashing mechanism; 7a: lashing hole; 8: encircling machine; 8a: baler; 9: banding mechanism; 10: rolling-up mechanism; 11: cut off slide rail; 12: buffer spring; 13: head end number sheet; 14: lashing plate; 15: end number sheet; 16: fixing tool rest; 17: clamping press plate; 18: shear oil cylinder; 19: movable blade; 20: steel strand wires; 21: the steel strand wires of cut-out; 22: steel strands-woven comb bundle; 23: clamping cylinder; 24: mainframe; 25: clamp and send cylinder to; 26: train wheel bridge; 27: lower plate; 28: clamp and send frame to; 29: clamp slide rail; 30: cut off frame; 31: head end number sheet clamp; 32: end number sheet clamp; 33: number sheet clamping cylinder; 34: multiple moving drive mechanism.
The specific embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described in further detail.
As shown in the figure, the invention provides a kind of steel strand comb and compile bundle production line, described steel strand comb is compiled bundle production line and is comprised: be set up in parallel multiple draw drums 1 that steel strand wires 20 are housed, single steel strand 20 in each draw drum 1 is arranged and the identical wire-packing mechanism 2 of structure through pressing axially parallel respectively successively, clamp feed mechanism 3, counting mechanism 4, shut-off mechanism 5, after conducting mechanism 6, many steel strand wires 20 collect and jointly penetrate lashing mechanism 7 and be positioned at lashing mechanism 7 banding mechanism 9 below, steel strands-woven comb bundle 22 after banding mechanism 9 is tied up is wrapped on the reel of rolling-up mechanism 10.
Described clamping feed mechanism 3 comprises: clamp and send frame 28 to, clamp and send cylinder 25 to; The top of sending frame 28 in clamping is provided with to clamp sends cylinder 25 to, clamps on the piston rod of sending cylinder 25 to and is fixed with train wheel bridge 26; Send frame 28 bottoms in clamping and be provided with the lower plate 27 corresponding with train wheel bridge 26 positions, sliding being fitted in of lower plate 27 clamps on slide rail 29, and described clamping slide rail 29 is fixed on mainframe 24.
Described shut-off mechanism 5 comprises: cut off frame 30, clamping cylinder 23 and shear oil cylinder 18; Be provided with clamping cylinder 23 on the top that cuts off frame 30 and shear oil cylinder 18; On the piston rod of described clamping cylinder 23, be fixed with clamping press plate 17; On the piston rod of described shearing oil cylinder 18, be fixed with movable blade 19; Be provided with the fixing tool rest 16 corresponding with clamping press plate 17 positions in described cut-out frame 30 bottoms, sliding being fitted in of described fixing tool rest 16 cut off on slide rail 11, and described cut-out slide rail 11 is fixed on mainframe 24; Between the fixing side of tool rest 16 and the side plate of mainframe 24, be provided with buffer spring 12.
The structural representation of Tu5Shi Tu1Zhong lashing mechanism; Fig. 6 is that in Fig. 5, lashing plate is circular cross-section structural representation; Fig. 7 is that in Fig. 5, lashing plate is square cross schematic diagram.
As shown in Fig. 5, Fig. 6, Fig. 7, described lashing mechanism 7 comprises: the lashing plate 14, end number sheet 15 and the head end number sheet 13 that set gradually; Described lashing plate 14 is metal forms that are fixed on mainframe 24, is provided with the lashing hole 7a that many steel strand wires 20 pass on lashing plate 14.Fig. 6 and Fig. 7 show that respectively lashing plate 7 is for circular cross-section and square-section difformity, show that many steel strand wires pass through lashing plates 14 comb volumes and make in order simultaneously.
Described head end number sheet 13 and end number sheet 15 are to be attached to respectively the initial end of steel strand wires 20 and the flexible thin of end, on head end number sheet 13 and end number sheet 15, be respectively arranged with the hole that steel strand wires 20 pass, in described head end number sheet 13 is separately positioned on end number sheet 15 the head end number sheet clamp 31 and end number sheet clamp 32 of splitting the identical both sides of structure; Head end number sheet clamp 31 is connected on the piston rod of the number sheet clamping cylinder 33 that structure is identical with the both sides of splitting on end number sheet clamp 32, and described number sheet clamping cylinder 33 is fixed on mainframe 24.
In particular, in order clearly to show putting in order of steel strands-woven comb bundle 22 on the reel of rolling-up mechanism 10, in the time that the reel of rolling-up mechanism 10 starts rolling, the clamp of head end number sheet clamp 31 both sides is driven and opens by number sheet clamping cylinder 33, and head end number sheet 13 moves the head end that is banded in steel strands-woven comb bundle 22 by banding mechanism 9 subsequently with the initial end of steel strand wires 20; In the time that the end of steel strands-woven comb bundle 22 moves to the reel of rolling-up mechanism 10, the clamp of end number sheet clamp 32 both sides is driven and opens by number sheet clamping cylinder 33, and end number sheet 15 moves the end that is banded in steel strands-woven comb bundle 22 by banding mechanism 9 subsequently with the end of steel strand wires 20; The present invention clearly shows and is compiled the suitable steel strand wires of combing at the two ends of steel strands-woven comb bundle 22, facilitates next step steel strand tension operation.
Described banding mechanism 9 comprises: encircling machine 8 and baler 8a; Described encircling machine 8 is that many steel strand wires 20 are bound; Described baler 8a is wound up as one to the many steel strand wires 20 after binding.
Described encircling machine 8, baler 8a outsourcing from the market.
The process of steel strand comb of the present invention being compiled to bundle is below explained as follows:
Draw drum 1 of the present invention is for holding coiling of multiple steel strand wires; The reason wire frame that described wire-packing mechanism 2 is tapers is every steel strand wires to be made in order to be evenly distributed to enter clamp feed mechanism 3; After described clamping feed mechanism 3 clamps each steel strand wires, steel strand wires are sent to successively by counting mechanism 4; Described counting mechanism 4 is encoders, for measuring the length of steel strand wires, for the action of shut-off mechanism 5 provides foundation; Described conducting mechanism 6 is conduits of guiding steel strand wires; Above-mentioned draw drum 1, reason wire frame, encoder and conduit are all prior aries conventional in building machinery.
The present invention is made in order every steel strand wires be evenly distributed to enter by wire-packing mechanism 2 by draw drum 1 every steel strand wires 20 out and clamps feed mechanism 3, described clamping is sent machine mechanism 3 to be connected to and is moved back and forth on driving mechanism 34, and this moves back and forth driving mechanism 34 and is arranged on mainframe 24; Under the drive that moves back and forth driving mechanism 34, clamp and send machine mechanism 3 to move back and forth, described in move back and forth the transmission device that driving mechanism 34 can be cylinder/oil cylinder, sprocket wheel chain/rack-and-pinion composition.
Move and drive steel strand wires to move owing to clamping feed mechanism 3, traction steel strand wires 20 move, and steel strand wires 20 are through counting mechanisms 4 until clamping press plate 17 places on shut-off mechanism 5, and clamping cylinder 23 is depressed, and clamping press plate 17 compresses steel strand wires 20.Clamp feed mechanism 3 come and go send to shut-off mechanism on clamping engagement steel strand wires are advanced past to conducting mechanism 6, lashing plate 14, end number sheet 15, head end number sheet 13, tie up through banding mechanism 9 again, finally enter on the reel of rolling-up mechanism 10, driving mechanism on rolling-up mechanism 10 starts, rolling-up mechanism 10 starts to start rolling action, now clamp feed mechanism 3 and unclamp, utilize subsequently the power of rolling-up mechanism 10 to pull steel wire bundle lashing.
Fig. 3 is the structural representation of the structure of shut-off mechanism in this Fig. 1; Fig. 4 is that in Fig. 3, steel strand wires are sheared rear view.
As shown in Figure 3, Figure 4, when steel strand wires 20 are compiled and advanced in process at comb, while arriving required size by the encoder feedback on counting mechanism 4, after the piston rod promotion clamping press plate 17 of clamping cylinder 23 is pressed on fixing tool rest 16 by steel strand wires 20, shearing oil cylinder 18 promotes movable blade 19 steel strand wires 20 is cut off as shown in Fig. 4 shows.Be clamped to movable blade 19 from clamping cylinder 23 and cut off in the time interval of steel strand wires 20, shut-off mechanism 5 can be driven along cutting off slide rail 11 and move by steel strand wires 20, after cutting off, is just cushioned spring 12 pushed home.
Coil diameter difference when every steel strand wires 20 rolling of the present invention, every steel strand wires 20 be sheared time of equal length size can be variant, therefore the present invention shears separately every steel strand wires, guaranteed like this neat of steel strand wires length, and the continuity of rolling.
Steel strand wires comb of the present invention is compiled bundle production line and has been realized the prestressing tendon batch production processing dispensing that bridge construction is used, and can complete automatically many combs with steel strand wires and compile: scale: after tying up bunchy after shearing, harvest finished product is coiled.Reduce the difficulty of site operation, improved efficiency and the quality of pre-stress construction.
Claims (5)
1. a steel strand comb is compiled bundle production line, it is characterized in that, described steel strand comb is compiled bundle production line and is comprised: be set up in parallel multiple draw drums (1) that steel strand wires (20) are housed, single steel strand (20) in each draw drum (1) is arranged and the identical wire-packing mechanism (2) of structure through pressing axially parallel respectively successively, clamp feed mechanism (3), counting mechanism (4), shut-off mechanism (5), after conducting mechanism (6), many steel strand wires (20) collect and jointly penetrate lashing mechanism (7) and be positioned at lashing mechanism (7) banding mechanism (9) below, steel strands-woven comb bundle (22) after banding mechanism (9) is tied up is wrapped on the reel of rolling-up mechanism (10).
2. compile bundle production line according to a kind of steel strand comb described in claim 1, it is characterized in that, described clamping feed mechanism (3) comprising: clamp and send frame (28) to, clamp and send cylinder (25) to; The top of sending frame (28) in clamping is provided with to clamp sends cylinder (25) to, clamps on the piston rod of sending cylinder (25) to and is fixed with train wheel bridge (26); Send frame (28) bottom in clamping and be provided with the lower plate (27) corresponding with train wheel bridge (26) position, sliding being fitted in of lower plate (27) clamps slide rail (29) above, and described clamping slide rail (29) is fixed on mainframe (24).
3. compile bundle production line according to a kind of steel strand comb described in claim 1, it is characterized in that, described shut-off mechanism (5) comprising: cut off frame (30), clamping cylinder (23) and shear oil cylinder (18); Be provided with clamping cylinder (23) on the top that cuts off frame (30) and shear oil cylinder (18); On the piston rod of described clamping cylinder (23), be fixed with clamping press plate (17); On the piston rod of described shearing oil cylinder (18), be fixed with movable blade (19); Be provided with the fixing tool rest (16) corresponding with clamping press plate (17) position in described cut-out frame (30) bottom, sliding being fitted in of described fixing tool rest (16) cut off slide rail (11) above, and described cut-out slide rail (11) is fixed on mainframe (24); Between the fixing side of tool rest (16) and the side plate of mainframe (24), be provided with buffer spring (12).
4. compile bundle production line according to a kind of steel strand comb described in claim 1, it is characterized in that, described lashing mechanism (7) comprising: the lashing plate (14), end number sheet (15) and the head end number sheet (13) that set gradually; Described lashing plate (14) is a metal form being fixed on mainframe (24), is provided with the lashing hole (7a) that many steel strand wires (20) pass on lashing plate (14); Described head end number sheet (13) and end number sheet (15) are to be attached to respectively the initial end of steel strand wires (20) and the flexible thin of end, on head end number sheet (13) and end number sheet (15), be respectively arranged with the hole that steel strand wires (20) pass, in described head end number sheet (13) is separately positioned on end number sheet (15) the head end number sheet clamp (31) and end number sheet clamp (32) of splitting the identical both sides of structure; Head end number sheet clamp (31) is connected on the piston rod of the number sheet clamping cylinder (33) that structure is identical with the both sides of splitting on end number sheet clamp (32), and described number sheet clamping cylinder (33) is fixed on mainframe (24).
5. compile bundle production line according to a kind of steel strand comb described in claim 1, it is characterized in that, described banding mechanism (9) comprising: encircling machine (8) and baler (8a); Described encircling machine (8) is that many steel strand wires (20) are bound; Described baler (8a) is that the many steel strand wires (20) after binding are wound up as to one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310035346.0A CN103088547B (en) | 2013-01-30 | 2013-01-30 | Steel strand combing and bundling production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310035346.0A CN103088547B (en) | 2013-01-30 | 2013-01-30 | Steel strand combing and bundling production line |
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| Publication Number | Publication Date |
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| CN103088547A CN103088547A (en) | 2013-05-08 |
| CN103088547B true CN103088547B (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310035346.0A Active CN103088547B (en) | 2013-01-30 | 2013-01-30 | Steel strand combing and bundling production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109677992B (en) * | 2018-12-21 | 2023-11-17 | 中国信息通信研究院 | Sample manufacturing system for crosstalk test |
| CN113235941B (en) * | 2021-06-11 | 2022-08-23 | 中国建筑土木建设有限公司 | Automatic beam penetrating machine for beam field |
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| US6851231B2 (en) * | 2001-06-27 | 2005-02-08 | Maher K. Tadros | Precast post-tensioned segmental pole system |
| CN201581644U (en) * | 2009-11-25 | 2010-09-15 | 王继成 | Bundle combing, knitting and lashing device for steel strand |
| CN102003072A (en) * | 2010-10-08 | 2011-04-06 | 天津滨海盈信投资有限公司 | Steel strand bundle-weaving and crossing construction method |
| CN201843261U (en) * | 2010-10-08 | 2011-05-25 | 天津滨海盈信投资有限公司 | Steel strands-woven bundle |
| CN202299134U (en) * | 2011-07-05 | 2012-07-04 | 成都川锚路桥机械有限公司 | Steel strand anchoring system |
| CN203096356U (en) * | 2013-01-30 | 2013-07-31 | 建科机械（天津）股份有限公司 | Equipment for producing steel strand combed bundle |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2794484B1 (en) * | 1999-06-03 | 2001-08-03 | Freyssinet Int Stup | DEVICE FOR ANCHORING A STRUCTURAL CABLE |
| JP3443734B2 (en) * | 2000-09-26 | 2003-09-08 | ブイ・エス・エル・ジャパン株式会社 | How to tension the tendon |
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2013
- 2013-01-30 CN CN201310035346.0A patent/CN103088547B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6851231B2 (en) * | 2001-06-27 | 2005-02-08 | Maher K. Tadros | Precast post-tensioned segmental pole system |
| CN201581644U (en) * | 2009-11-25 | 2010-09-15 | 王继成 | Bundle combing, knitting and lashing device for steel strand |
| CN102003072A (en) * | 2010-10-08 | 2011-04-06 | 天津滨海盈信投资有限公司 | Steel strand bundle-weaving and crossing construction method |
| CN201843261U (en) * | 2010-10-08 | 2011-05-25 | 天津滨海盈信投资有限公司 | Steel strands-woven bundle |
| CN202299134U (en) * | 2011-07-05 | 2012-07-04 | 成都川锚路桥机械有限公司 | Steel strand anchoring system |
| CN203096356U (en) * | 2013-01-30 | 2013-07-31 | 建科机械（天津）股份有限公司 | Equipment for producing steel strand combed bundle |
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| Title |
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| JP特开2002-97793A 2002.04.05 |
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