CN103086144A - Aerially overturning system and aerially overturning technology of lightweight aggregate extrusion forming building hollow board - Google Patents
Aerially overturning system and aerially overturning technology of lightweight aggregate extrusion forming building hollow board Download PDFInfo
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- CN103086144A CN103086144A CN2013100241446A CN201310024144A CN103086144A CN 103086144 A CN103086144 A CN 103086144A CN 2013100241446 A CN2013100241446 A CN 2013100241446A CN 201310024144 A CN201310024144 A CN 201310024144A CN 103086144 A CN103086144 A CN 103086144A
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Abstract
The invention provides an aerially overturning system and an aerially overturning technology of a lightweight aggregate extrusion forming building hollow board. The aerially overturning system of the lightweight aggregate extrusion forming building hollow board comprises an aerially overturning machine and a stacking overturning machine, wherein the aerially overturning machine comprises a belt transport overturning system, a hydraulic system, a lifting system and a walking system, the belt transport overturning system, the hydraulic system, the lifting system and the walking system of the aerially overturning machine are respectively installed on a fixed platform, the belt transport overturning system and the hydraulic system are placed at the lower portion of the fixed platform, the lifting system and the walking system of the aerially overturning machine are placed at the upper portion of the fixed platform, and the fixed platform can respectively move in the horizontal direction and the vertical direction corresponding to a fixed support of a combined system. The aerially overturning system and the aerially overturning technology of the lightweight aggregate extrusion forming building hollow board has the advantages of being capable of creating and achieving automatic assembly line work, not only ensuring quality and efficiency in the overturning process and the transmitting process, but also timely cleaning the system in work.
Description
Technical field
The invention relates to a kind of light-weight aggregate extrusion forming building hollow lath air overturn system and air overturn technique thereof.
Background technology
The main workshop section of light-weight aggregate extrusion forming building hollow lath batch production automatic production lines is air overturn, it make batten successively through setting to advance, erect again 5-6 minute, 90 degree upsets are set level again, final propelling maintenance cellar for storing things, the batten that guarantees the soft fragility of matter of firm extrusion forming in this process does not subside, nothing is damaged, and the piling batten in setting is indeformable, not crooked and guarantee that the planeness of batten is to realize the critical process of pipelining.If easy to clean cleaning when aloft overturning in addition, can be in production status at manufacturing line and clean cleaning, so not only be convenient to the maintenance and repair maintenance of equipment, determined equally prouctiveness and the quality of batten, therefore can clean cleaning when the batten air overturn is one of core technology of batten production.
Prior art, people are usually accelerating transmission belt to the process of upset near carrying out on ground from being expressed to, when upset, arrive first and erect upset on positioning machine one, then rise and fall to putting in place propelling, then on the positioning machine two that reclines, then positioning machine one advances backward and sets level return.Positioning machine one advance backward set level return in, positioning machine two 60CM (i.e. the yardstick of a template) that shrinks back, and then positioning machine two again 90 degree the batten that keeps flat is advanced on the carrier bar transport tape of curing kilns and enters the curing kilns maintenance.Adopt said method that three shortcomings are arranged: the one, reversal rate is slow, can not coordinate the production of whole conveyor line, can not improve the production efficiency of manufacturing line; The 2nd, erect the stepping inaccuracy, easily cause the unnecessary damage of batten also to affect the planeness of batten; The 3rd, turning rack needs cleaning cleaning and maintenance and repair maintenance under stopped status near ground.
The innovation and creation content
The purpose of the invention is to provide a kind of light-weight aggregate extrusion forming building hollow lath air overturn system and air overturn technique thereof, realized the automatic production line operation, not only can guarantee in switching process and transmitting procedure in quality and efficient, and can in time clean at work the cleaning system.
The technical scheme of the invention: light-weight aggregate extrusion forming building hollow lath air overturn system, comprise an air overturn machine and a piling positioning machine, wherein the air overturn machine comprises Belt Conveying overturn system, hydraulic efficiency pressure system, jacking system and running gear; In the air overturn machine, Belt Conveying overturn system, hydraulic efficiency pressure system, jacking system and running gear are installed on fixed way, wherein Belt Conveying overturn system, hydraulic efficiency pressure system are positioned at the below of fixed way, jacking system and running gear are positioned at the top of fixed way, and fixed way can move respectively in the horizontal direction with on vertical direction with respect to the group system fixed support;
In the air overturn machine, the Belt Conveying overturn system comprises that one is used for the delivery platform of carrying batten, and delivery platform is provided with horizontal clamping plate device, is used for realizing that the hydraulic efficiency pressure system of rotary movement is arranged on the back of delivery platform; Jacking system comprises a stepping motor and four ball-screw I, four ball-screw I be evenly distributed on stepping motor around, stepping motor is in transmission connection by the spiral bevel gear commutator I of transmission shaft and both sides, and spiral bevel gear commutator I is in transmission connection with ball-screw I by the lifting linkage groups of both sides is fit again; Running gear comprises a servomotor and two ball-screw II, two ball-screw II are distributed in the both sides of fixed way, the placement direction of two ball-screw II is vertical with delivery platform, servomotor is in transmission connection with walking linkage groups zoarium, the two ends of walking linkage groups zoarium are in transmission connection with two ball-screw II respectively by spiral bevel gear commutator II, and fixed way is by the combination of walking linear slider and group system fixed support sliding block joint;
In the piling positioning machine, batten piling bracing frame is captiveed joint with batten piling carriage is vertical, its junction is equipped with the upset turning cylinder, upset half tooth on upset turning cylinder and wallboard is in transmission connection, the overturn output gear engagement of half tooth and slowing-down brake motor is equipped with location sliding system and telescopic oil cylinder at the upset turning cylinder.
The upset technique of light-weight aggregate extrusion forming building hollow lath air overturn system comprises following concrete steps:
1) dead work: when the batten high pressure is extruded at the extrusion forming station, batten moves forward batten slowly by synchronous defeated belt, when batten arrives the setting size, automatic cutting machine disconnects the batten cutting, accelerate transmission belt this moment by without the live roll district, the batten of cutting open being accelerated to separate by accelerating transmission belt, accelerate transmission belt batten is delivered in the air overturn machine;
2) lifting, upset and walking work: the delivery platform of air overturn machine is taken over batten by the high-speed synchronous belt feeder, when batten arrives on delivery platform fully, high-speed synchronous belt feeder running part stops, this moment, the stepping motor of jacking system rotated, stepping motor is by the fit spiral bevel gear commutator I that drives of lifting linkage groups, spiral bevel gear commutator I drives ball-screw I and guidepost rises, hydraulic efficiency pressure system and running gear start simultaneously, delivery platform is being carried batten secretly and is being carried out 90 degree upsets, be turned to 45 when spending when carrying batten secretly, horizontal clamping plate device starts batten clamping and together upset, servomotor is by the fit spiral bevel gear commutator II that drives of walking linkage groups, spiral bevel gear commutator II drives ball-screw II and walking linear slider combination walking forward, when driving batten, hydraulic efficiency pressure system is turned to 90 when spending, running gear quits work,
3) according to the position of piling positioning machine, adjust adjustable height and the travel distance of air overturn machine, make batten Dock With Precision Position between piling positioning machine and air overturn machine, then batten is put on the batten piling carriage of piling positioning machine, horizontal clamping plate device unclamps automatically simultaneously;
4) running gear and jacking system retreat to initial position, and the delivery platform of Belt Conveying overturn system returns to turn over and sets level, and a whole set of full automaticity air overturn flow process is complete;
5) circulation step 2) to step 4), when on the batten piling carriage of piling positioning machine, accumulative total was to 5-6 piece batten, the piling positioning machine began action, realized the upset of 90 degree, after upset, piling batten and supporting plate together keep flat on the transmission carrier bar at maintenance cellar for storing things, send into maintenance cellar for storing things maintenance.
The beneficial effect of the invention: light-weight aggregate extrusion forming building hollow lath turns over workshop section's up-to-date technology in the air and mainly comprises an air overturn machine and a piling positioning machine, wherein the air overturn machine comprises Belt Conveying overturn system, hydraulic efficiency pressure system, jacking system and running gear, has guaranteed the realization of air overturn invention technology; If spending to turn to by the oil cylinder drive positioning machine 90 of hydraulic efficiency pressure system, the air overturn owner makes it to enter maintenance in kiln on the piling positioning machine; Running gear mainly adopts the modern times comparatively advanced and have the servomotor of degree of precision (precision can reach 0.001mm) and ball screw and duplicate rows rectilinear orbit and realize stepping; Jacking system mainly adopts the pilot bar that stepping motor, ball-screw and four axles are located to realize rising and down maneuver.the invention precise structure is accurate, setting at batten, walking, lifting, set level, in the process of transmission, harmonious between each each stepwise operation, the associating tacit agreement, front and back, the up and down accuracy rate is high, be difficult for et out of order, be difficult for making batten to damage, bring for simultaneously workshop site clearing cleaning convenient, mechanical equipment guarantee maintenance can be carried out under non-stop-machine state, safe and reliable, the product breakage rate is low, yield rate is high, whole-course automation, guaranteed the quality of bar board finished product, improved the degree of utilization of batten production efficient and automatic production lines, reduced productive costs, increased economic benefit, opened market for promoting automatic assembly line.
Another technological core of the invention is that batten 5-6 piece is a piling, so every batch of position of putting plate of running gear is all different, between plate and plate, the distance of a batten width to be arranged, this required distance is very strict, between the large batten in gap, the gap is arranged, turn over when setting level batten mutually between compressing, the little batten crimp in gap, or damaged fracture.Therefore, the walking of air overturn machine send the plate distance must be precisely errorless, the qualification rate of guarantee batten, the state-of-the-art equipment servo motor-driven of present domestic contrast of our employing of this system, adopt ball-screw and linear bearing transmission incompatible the completing that match, namely accurately again shockproof, can be described as perfect combination.
Description of drawings
Fig. 1 is the structural representation of the invention air overturn machine.
Fig. 2 is the structural representation of the invention piling positioning machine.
The 01-delivery platform; The horizontal clamping plate device of 02-; The 03-hydraulic efficiency pressure system; 04-group system fixed support; The 05-fixed way; 06-ball-screw I; The 07-guide pillar; 08-spiral bevel gear commutator I; The 09-stepping motor; The 10-servomotor; 11-ball-screw II; 12-spiral bevel gear commutator II; The combination of 13-walking linear slider; 14-lifting linkage groups is fit; 15-walking linkage groups is fit; 21-slowing-down brake motor; The 22-wallboard; 23-half tooth that overturns; The 24-turning cylinder that overturns; The 25-telescopic oil cylinder; 26-locates sliding system; 27-batten piling bracing frame; The 28-bearing; 29-batten piling carriage.
The specific embodiment
As shown in Figure 1, light-weight aggregate extrusion forming building hollow lath air overturn system comprises an air overturn machine and a piling positioning machine, and wherein the air overturn machine comprises Belt Conveying overturn system, hydraulic efficiency pressure system 03, jacking system and running gear; In the air overturn machine, Belt Conveying overturn system, hydraulic efficiency pressure system 03, jacking system and running gear are installed on fixed way 05, wherein Belt Conveying overturn system, hydraulic efficiency pressure system 03 are positioned at the below of fixed way 05, jacking system and running gear are positioned at the top of fixed way 05, and fixed way 05 can move respectively in the horizontal direction with on vertical direction with respect to group system fixed support 04;
In the air overturn machine, the Belt Conveying overturn system comprises that one is used for the delivery platform 01 of carrying batten, and delivery platform 01 is provided with horizontal clamping plate device 02, is used for realizing that the hydraulic efficiency pressure system 03 of rotary movement is arranged on the back of delivery platform 01; Jacking system comprises a stepping motor 09 and four ball-screw I6, four ball-screw I6 be evenly distributed on stepping motor 09 around, stepping motor 09 is in transmission connection by the spiral bevel gear commutator I08 of transmission shaft and both sides, and spiral bevel gear commutator I08 is in transmission connection with ball-screw I6 by the lifting linkage groups fit 14 of both sides again; Running gear comprises a servomotor 10 and two ball-screw II11, two ball-screw II11 are distributed in the both sides of fixed way 05, the placement direction of two ball-screw II11 is vertical with delivery platform 01, servomotor 10 is in transmission connection with walking linkage groups zoarium 15, the two ends of walking linkage groups zoarium 15 are in transmission connection with two ball-screw II11 respectively by spiral bevel gear commutator II12, and fixed way 05 is by the combination 13 of walking linear slider and group system fixed support 04 sliding block joint;
As shown in Figure 2, in the piling positioning machine, batten piling bracing frame 27 is vertically captiveed joint with batten piling carriage 29, its junction is equipped with upset turning cylinder 24, upset half tooth 23 on upset turning cylinder 24 and wallboard 22 is in transmission connection, the overturn output gear engagement of half tooth 23 and slowing-down brake motor 21 is equipped with location sliding system 26 and telescopic oil cylinder 25 at upset turning cylinder 24.
The upset technique of light-weight aggregate extrusion forming building hollow lath air overturn system comprises following concrete steps:
1) dead work: when the batten high pressure is extruded at the extrusion forming station, batten moves forward batten slowly by synchronous defeated belt, when batten arrives the setting size, automatic cutting machine disconnects the batten cutting, accelerate transmission belt this moment by without the live roll district, the batten of cutting open being accelerated to separate by accelerating transmission belt, accelerate transmission belt batten is delivered in the air overturn machine;
2) lifting, upset and walking work: the delivery platform 01 of air overturn machine is taken over batten by the high-speed synchronous belt feeder, when batten arrives on delivery platform 01 fully, high-speed synchronous belt feeder running part stops, this moment, the stepping motor 09 of jacking system rotated, stepping motor 09 drives spiral bevel gear commutator I08 by lifting linkage groups fit 14, spiral bevel gear commutator I08 drives ball-screw I06 and guidepost 07 rises, hydraulic efficiency pressure system 03 and running gear start simultaneously, delivery platform 01 is being carried batten secretly and is being carried out 90 degree upsets, be turned to 45 when spending when carrying batten secretly, horizontal clamping plate device 02 starts batten clamping and together upset, servomotor 10 drives spiral bevel gear commutator II12 by walking linkage groups fit 15, spiral bevel gear commutator II12 drives ball-screw II11 and walking linear slider combination 13 walkings forward, when driving batten, hydraulic efficiency pressure system 03 is turned to 90 when spending, running gear quits work,
3) according to the position of piling positioning machine, adjust adjustable height and the travel distance of air overturn machine, make batten Dock With Precision Position between piling positioning machine and air overturn machine, then batten is put on the batten piling carriage 29 of piling positioning machine, horizontal clamping plate device 02 unclamps automatically simultaneously;
4) running gear and jacking system retreat to initial position, and the delivery platform of Belt Conveying overturn system turns over for 01 time and sets level, and a whole set of full automaticity air overturn flow process is complete;
5) circulation step 2) to step 4), when on the batten piling carriage 29 of piling positioning machine, accumulative total was to 5-6 piece batten, the piling positioning machine began action, realized the upset of 90 degree, after upset, piling batten and supporting plate together keep flat on the transmission carrier bar at maintenance cellar for storing things, send into maintenance cellar for storing things maintenance.
Claims (2)
1. light-weight aggregate extrusion forming building hollow lath air overturn system, it is characterized in that: comprise an air overturn machine and a piling positioning machine, wherein the air overturn machine comprises Belt Conveying overturn system, hydraulic efficiency pressure system (03), jacking system and running gear; In the air overturn machine, Belt Conveying overturn system, hydraulic efficiency pressure system (03), jacking system and running gear are installed on fixed way (05), wherein Belt Conveying overturn system, hydraulic efficiency pressure system (03) are positioned at the below of fixed way (05), jacking system and running gear are positioned at the top of fixed way (05), and fixed way (05) can move respectively in the horizontal direction with on vertical direction with respect to group system fixed support (04);
In the air overturn machine, the Belt Conveying overturn system comprises that one is used for the delivery platform (01) of carrying batten, delivery platform (01) is provided with horizontal clamping plate device (02), is used for realizing that the hydraulic efficiency pressure system (03) of rotary movement is arranged on the back of delivery platform (01); Jacking system comprises a stepping motor (09) and four ball-screw I (6), four ball-screw I (6) be evenly distributed on stepping motor (09) around, stepping motor (09) is in transmission connection by the spiral bevel gear commutator I (08) of transmission shaft and both sides, and spiral bevel gear commutator I (08) is in transmission connection with ball-screw I (6) by the lifting linkage groups fit (14) of both sides again; running gear comprises a servomotor (10) and two ball-screw II (11), two ball-screw II (11) are distributed in the both sides of fixed way (05), the placement direction of two ball-screw II (11) is vertical with delivery platform (01), servomotor (10) is in transmission connection with walking linkage groups fit (15), the two ends of walking linkage groups fit (15) are in transmission connection with two ball-screw II (11) respectively by spiral bevel gear commutator II (12), fixed way (05) is by walking linear slider combination (13) and group system fixed support (04) sliding block joint,
In the piling positioning machine, batten piling bracing frame (27) is vertically captiveed joint with batten piling carriage (29), its junction is equipped with upset turning cylinder (24), upset half tooth (23) on upset turning cylinder (24) and wallboard (22) is in transmission connection, the overturn output gear engagement of half tooth (23) and slowing-down brake motor (21) is equipped with location sliding system (26) and telescopic oil cylinder (25) at upset turning cylinder (24).
2. the upset technique of light-weight aggregate extrusion forming building hollow lath air overturn system as claimed in claim 1, is characterized in that, comprises following concrete steps:
1) dead work: when the batten high pressure is extruded at the extrusion forming station, batten moves forward batten slowly by synchronous defeated belt, when batten arrives the setting size, automatic cutting machine disconnects the batten cutting, accelerate transmission belt this moment by without the live roll district, the batten of cutting open being accelerated to separate by accelerating transmission belt, accelerate transmission belt batten is delivered in the air overturn machine;
2) lifting, upset and walking work: the delivery platform of air overturn machine (01) is taken over batten by the high-speed synchronous belt feeder, when batten arrives on delivery platform (01) fully, high-speed synchronous belt feeder running part stops, this moment, the stepping motor (09) of jacking system rotated, stepping motor (09) drives spiral bevel gear commutator I (08) by lifting linkage groups fit (14), spiral bevel gear commutator I (08) drives ball-screw I (06) and guidepost (07) rises, hydraulic efficiency pressure system (03) and running gear start simultaneously, delivery platform (01) is being carried batten secretly and is being carried out 90 degree upsets, be turned to 45 when spending when carrying batten secretly, horizontal clamping plate device (02) starts batten clamping and together upset, servomotor (10) drives spiral bevel gear commutator II (12) by walking linkage groups fit (15), spiral bevel gear commutator II (12) drives ball-screw II (11) and walking linear slider combination (13) is walked forward, when driving batten, hydraulic efficiency pressure system (03) is turned to 90 when spending, running gear quits work,
3) according to the position of piling positioning machine, adjust adjustable height and the travel distance of air overturn machine, make batten Dock With Precision Position between piling positioning machine and air overturn machine, then batten is put on the batten piling carriage (29) of piling positioning machine, horizontal clamping plate device (02) unclamps automatically simultaneously;
4) running gear and jacking system retreat to initial position, and the delivery platform of Belt Conveying overturn system (01) returns to turn over and sets level, and a whole set of full automaticity air overturn flow process is complete;
5) circulation step 2) to step 4), when the batten piling carriage (29) of piling positioning machine upward adds up to 5-6 piece batten, the piling positioning machine begins action, realize the upset of 90 degree, after upset, piling batten and supporting plate together keep flat on the transmission carrier bar at maintenance cellar for storing things, send into maintenance cellar for storing things maintenance.
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Cited By (6)
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| CN103978470A (en) * | 2014-05-22 | 2014-08-13 | 无锡华联科技集团有限公司 | Multi-angle position changing machine |
| CN108706433A (en) * | 2018-06-15 | 2018-10-26 | 武汉理工大学 | Symmetrical displacement type doube bridge crane |
| CN110040520A (en) * | 2019-05-23 | 2019-07-23 | 六盘水恒帆建筑材料有限公司 | A kind of overturning stacking apparatus of gypsum sheet material automatic production line |
| CN112706287A (en) * | 2020-12-08 | 2021-04-27 | 苏州良浦住宅工业有限公司 | Processing technology of assembled composite heat-insulation external wall board component |
| CN112938320A (en) * | 2020-12-15 | 2021-06-11 | 中建八局第三建设有限公司 | Vertical conveying mechanism for aluminum formwork building formwork |
| CN113428644A (en) * | 2021-08-02 | 2021-09-24 | 威海海洋职业学院 | PLC control assembly line type full-automatic light carrying device |
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| CN113428644B (en) * | 2021-08-02 | 2023-05-26 | 威海海洋职业学院 | Full-automatic light-duty handling device of PLC control pipelined |
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Inventor after: Chen Zhuang Inventor after: Huang Naiqi Inventor after: Zhao Ruilin Inventor after: Huang Naiyong Inventor after: Chen Dawei Inventor after: Wang Guogang Inventor before: Chen Zhuang Inventor before: Huang Naiqi Inventor before: Zhao Ruilin Inventor before: Huang Naiyong Inventor before: Chen Dawei |
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Effective date of registration: 20170814 Address after: 301800 Tianjin city Baodi District East Street on the eastern side of the road (black forest wolf mouth opposite the post office) Patentee after: Tianjin gift Jincheng Building Materials Co., Ltd. Address before: 300000 Dongli District Tianjin city in North Hua Ming Jie Bao Cun Xi Huan Lu Bei Chi Patentee before: Tianjin Encikairui Building Materials Co., Ltd. |
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Granted publication date: 20150909 Termination date: 20170123 |
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