CN103086144B - Light-weight aggregate extrusion forming building hollow lath air overturn system and upset technique thereof - Google Patents
Light-weight aggregate extrusion forming building hollow lath air overturn system and upset technique thereof Download PDFInfo
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- CN103086144B CN103086144B CN201310024144.6A CN201310024144A CN103086144B CN 103086144 B CN103086144 B CN 103086144B CN 201310024144 A CN201310024144 A CN 201310024144A CN 103086144 B CN103086144 B CN 103086144B
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Abstract
The invention provides a kind of light-weight aggregate extrusion forming to build hollow lath air overturn system and air overturn technique thereof, comprise an air overturn machine and a piling positioning machine, wherein air overturn machine comprises Belt Conveying overturn system, hydraulic efficiency pressure system, jacking system and running gear; In air overturn machine, Belt Conveying overturn system, hydraulic efficiency pressure system, jacking system and running gear are installed on fixed way, wherein Belt Conveying overturn system, hydraulic efficiency pressure system are positioned at the below of fixed way, jacking system and running gear are positioned at the top of fixed way, and fixed way can move respectively in the horizontal direction with on vertical direction relative to group system fixed support.The invention achieves automatic production line operation, not only can ensure the quality in switching process and in transmitting procedure and efficiency, and can clean cleaning system in time at work.
Description
Technical field
The invention relates to a kind of light-weight aggregate extrusion forming building hollow lath air overturn system and air overturn technique thereof.
Background technology
The main workshop section of light-weight aggregate extrusion forming building hollow lath batch production automatic production lines is air overturn, it make batten successively through setting advance, again erect 5-6 minute, again 90 degree of upsets set level, final propelling maintenance cellar for storing things, ensure that the batten of the soft fragility of matter of firm extrusion forming in this process does not subside, without damaged, the planeness that is indeformable, bending and guarantee batten of the piling batten in setting is the critical process realizing pipelining.If during upset aloft, easy to clean cleans in addition, then can be in production status at manufacturing line and carry out clean cleaning, so not only be convenient to the maintenance and repair maintenance of equipment, determine prouctiveness and the quality of batten equally, therefore, it is possible to carrying out clean cleaning when batten air overturn is one of core technology of batten production.
Prior art, people are carrying out accelerating the process of transmission belt to upset, when overturning from being expressed to usually on ground, arrive first on positioning machine one and erect upset, then rise whereabouts to put in place propelling, then recline on positioning machine two, then positioning machine one advances backward and sets level return.While positioning machine one advances backward and sets level return, positioning machine two shrinks back 60CM (i.e. the yardstick of one piece of template), and then positioning machine two again 90 degree the batten kept flat advanced the carrier bar transport tape of supporting and protecting Kiln enters to support and protects Kiln maintenance.Said method is adopted to have three shortcomings: one is that reversal rate is slow, can not coordinate the production of whole conveyor line, can not improve the production efficiency of manufacturing line; Two is erect stepping inaccuracy, easily causes the unnecessary damage of batten also to affect the planeness of batten; Three is that turning rack need clear up clean and maintenance and repair maintenance under stopped status near ground.
Innovation and creation content
The object of the invention is to provide a kind of light-weight aggregate extrusion forming building hollow lath air overturn system and air overturn technique thereof, achieve automatic production line operation, not only can ensure the quality in switching process and in transmitting procedure and efficiency, and cleaning system can be cleaned in time at work.
The technical scheme of the invention: light-weight aggregate extrusion forming building hollow lath air overturn system, comprise an air overturn machine and a piling positioning machine, wherein air overturn machine comprises Belt Conveying overturn system, hydraulic efficiency pressure system, jacking system and running gear; In air overturn machine, Belt Conveying overturn system, hydraulic efficiency pressure system, jacking system and running gear are installed on fixed way, wherein Belt Conveying overturn system, hydraulic efficiency pressure system are positioned at the below of fixed way, jacking system and running gear are positioned at the top of fixed way, and fixed way can move respectively in the horizontal direction with on vertical direction relative to group system fixed support;
In air overturn machine, Belt Conveying overturn system comprises one for carrying the delivery platform of batten, and delivery platform is provided with horizontal clamping plate device, and the hydraulic efficiency pressure system for realizing rotary movement is arranged on the back of delivery platform; Jacking system comprises a stepping motor and four ball-screw I, four ball-screw I are evenly distributed on around stepping motor, stepping motor is in transmission connection by the spiral bevel gear commutator I of transmission shaft and both sides, and spiral bevel gear commutator I is in transmission connection with ball-screw I by the lifting linkage groups of both sides is fit again; Running gear comprises a servomotor and two ball-screw II, two ball-screw II are distributed in the both sides of fixed way, the placement direction of two ball-screw II is vertical with delivery platform, servomotor is in transmission connection with walking linkage groups zoarium, the two ends of walking linkage groups zoarium are in transmission connection with two ball-screw II respectively by spiral bevel gear commutator II, and fixed way is by the combination of walking linear slider and group system fixed support sliding block joint;
In piling positioning machine, batten piling bracing frame is vertically fixedly connected with batten piling bracket, its junction is provided with upset turning cylinder, upset half tooth overturn on turning cylinder and wallboard is in transmission connection, overturn half tooth to engage with the output gear of slowing-down brake motor, at upset turning cylinder, location sliding system and telescopic oil cylinder are installed.
The upset technique of light-weight aggregate extrusion forming building hollow lath air overturn system, comprises following concrete steps:
1) dead work: when batten high pressure is extruded by extrusion forming station, batten is moved forward by synchronous defeated belt by batten slowly, when batten arrives setting size, batten cutting disconnects by automatic cutting machine, now accelerating transmission belt by being accelerated to separate by accelerating transmission belt by the batten cut open without live roll district, accelerating transmission belt and batten being delivered in air overturn machine;
2) be elevated, upset and walking work: batten is taken over by high-speed synchronous belt feeder by the delivery platform of air overturn machine, when batten arrives on delivery platform completely, high-speed synchronous belt feeder running part stops, now the stepping motor of jacking system rotates, stepping motor drives spiral bevel gear commutator I by lifting linkage groups zoarium, spiral bevel gear commutator I drives ball-screw I and guidepost to rise, hydraulic efficiency pressure system and running gear start simultaneously, delivery platform is entrained with batten and carries out 90 degree of upsets, when being entrained with batten and being turned to 45 degree, horizontal clamping plate device starts batten clamping and together overturns, servomotor drives spiral bevel gear commutator II by walking linkage groups zoarium, spiral bevel gear commutator II drives ball-screw II and the combination of walking linear slider to walk forward, when hydraulic efficiency pressure system drives batten to be turned to 90 degree, running gear quits work,
3) according to the position of piling positioning machine, the adjustable height of adjustment air overturn machine and travel distance, make batten Dock With Precision Position between piling positioning machine and air overturn machine, then batten is put on the batten piling bracket of piling positioning machine, horizontal clamping plate device unclamps automatically simultaneously;
4) running gear and jacking system retreat to initial position, and the delivery platform of Belt Conveying overturn system returns to turn over and sets level, and a whole set of full automaticity air overturn flow process is complete;
5) circulation step 2) to step 4), when adding up on the batten piling bracket of piling positioning machine to 5-6 block batten, piling positioning machine starts action, realizes the upset of 90 degree, after upset, piling batten and supporting plate together keep flat on the transmission carrier bar at maintenance cellar for storing things, send into maintenance cellar for storing things maintenance.
The beneficial effect of the invention: light-weight aggregate extrusion forming building hollow lath turns over workshop section's up-to-date technology in the air and mainly comprises an air overturn machine and a piling positioning machine, wherein air overturn machine comprises Belt Conveying overturn system, hydraulic efficiency pressure system, jacking system and running gear, ensure that the realization of air overturn invention technology; If air overturn owner leans on the oil cylinder of hydraulic efficiency pressure system to drive positioning machine 90 degree to turn on piling positioning machine and makes it to enter maintenance in kiln; Running gear mainly adopts the modern times comparatively advanced and has the servomotor of degree of precision (precision can reach 0.001mm) and ball screw and duplicate rows rectilinear orbit and realizes stepping; The pilot bar that jacking system mainly adopts stepping motor, ball-screw and four axles to locate realizes rising and down maneuver.The invention precise structure is accurate, in the setting of batten, walking, lifting, set level, in the process of transmission, harmonious between each each stepwise operation, associating tacit agreement, front and back, upper and lower accuracy rate is high, not easily et out of order, batten is not easily made to damage, give simultaneously workshop site clearing clean bring convenient, make mechanical equipment guarantee to keep in good repair maintenance to carry out under non-stop-machine state, safe and reliable, product breakage rate is low, yield rate is high, whole-course automation, ensure that the quality of bar board finished product, improve the degree of utilization of strand lumber product production efficiency and automatic production lines, reduce productive costs, add economic benefit, market is opened for promoting automatic assembly line.
Another technological core of the invention is batten 5-6 block is a piling, so the position that running gear every batch puts plate is all different, the distance of one piece of batten width will be had between plate and plate, this required distance is very strict, gap is had between the large batten in gap, turn over when setting level batten mutually between compressing, the little batten crimp in gap, or damaged fracture.Therefore, the walking of air overturn machine send plate distance must be precisely errorless, the qualification rate of guarantee batten, the state-of-the-art equipment servo motor of current domestic contrast of our employing of this system drives, ball-screw and linear bearing transmission is adopted to match incompatible completing, not only accurate but also shockproof, can be described as perfect combination.
Accompanying drawing explanation
Fig. 1 is the structural representation of the invention air overturn machine.
Fig. 2 is the structural representation of the invention piling positioning machine.
01-delivery platform; The horizontal clamping plate device of 02-; 03-hydraulic efficiency pressure system; 04-group system fixed support; 05-fixed way; 06-ball-screw I; 07-guide pillar; 08-spiral bevel gear commutator I; 09-stepping motor; 10-servomotor; 11-ball-screw II; 12-spiral bevel gear commutator II; Linear slider of walking 13-combines; It is fit that 14-is elevated linkage groups; 15-walking linkage groups is fit; 21-slowing-down brake motor; 22-wallboard; 23-overturns half tooth; 24-overturns turning cylinder; 25-telescopic oil cylinder; 26-locates sliding system; 27-batten piling bracing frame; 28 bearings; 29 batten piling brackets.
Detailed description of the invention
As shown in Figure 1, light-weight aggregate extrusion forming building hollow lath air overturn system, comprise an air overturn machine and a piling positioning machine, wherein air overturn machine comprises Belt Conveying overturn system, hydraulic efficiency pressure system 03, jacking system and running gear; In air overturn machine, Belt Conveying overturn system, hydraulic efficiency pressure system 03, jacking system and running gear are installed on fixed way 05, wherein Belt Conveying overturn system, hydraulic efficiency pressure system 03 are positioned at the below of fixed way 05, jacking system and running gear are positioned at the top of fixed way 05, and fixed way 05 can move respectively in the horizontal direction with on vertical direction relative to group system fixed support 04;
In air overturn machine, Belt Conveying overturn system comprises one for carrying the delivery platform 01 of batten, and delivery platform 01 is provided with horizontal clamping plate device 02, and the hydraulic efficiency pressure system 03 for realizing rotary movement is arranged on the back of delivery platform 01; Jacking system comprises a stepping motor 09 and four ball-screw I 06, four ball-screw I 06 are evenly distributed on stepping motor 09 around, stepping motor 09 is in transmission connection by the spiral bevel gear commutator I 08 of transmission shaft and both sides, and spiral bevel gear commutator I 08 is in transmission connection with ball-screw I 06 by the lifting linkage groups fit 14 of both sides again; Running gear comprises a servomotor 10 and two ball-screw II 11, two ball-screw II 11 are distributed in the both sides of fixed way 05, the placement direction of two ball-screw II 11 is vertical with delivery platform 01, servomotor 10 is in transmission connection with walking linkage groups zoarium 15, the two ends of walking linkage groups zoarium 15 are in transmission connection with two ball-screw II 11 respectively by spiral bevel gear commutator II 12, and fixed way 05 is by walking linear slider combination 13 and group system fixed support 04 sliding block joint;
As shown in Figure 2, in piling positioning machine, batten piling bracing frame 27 is vertically fixedly connected with batten piling bracket 29, its junction is provided with upset turning cylinder 24, upset turning cylinder 24 is in transmission connection with upset half tooth 23 on wallboard 22, overturn half tooth 23 to engage with the output gear of slowing-down brake motor 21, at upset turning cylinder 24, location sliding system 26 and telescopic oil cylinder 25 are installed.
The upset technique of light-weight aggregate extrusion forming building hollow lath air overturn system, comprises following concrete steps:
1) dead work: when batten high pressure is extruded by extrusion forming station, batten is moved forward by synchronous defeated belt by batten slowly, when batten arrives setting size, batten cutting disconnects by automatic cutting machine, now accelerating transmission belt by being accelerated to separate by accelerating transmission belt by the batten cut open without live roll district, accelerating transmission belt and batten being delivered in air overturn machine;
2) be elevated, upset and walking work: batten is taken over by high-speed synchronous belt feeder by the delivery platform 01 of air overturn machine, when batten arrives on delivery platform 01 completely, high-speed synchronous belt feeder running part stops, now the stepping motor 09 of jacking system rotates, stepping motor 09 drives spiral bevel gear commutator I 08 by lifting linkage groups fit 14, spiral bevel gear commutator I 08 drives ball-screw I 06 and guidepost 07 to rise, hydraulic efficiency pressure system 03 and running gear start simultaneously, delivery platform 01 is entrained with batten and carries out 90 degree of upsets, when being entrained with batten and being turned to 45 degree, horizontal clamping plate device 02 starts batten clamping and together overturns, servomotor 10 drives spiral bevel gear commutator II 12 by walking linkage groups fit 15, spiral bevel gear commutator II 12 drives ball-screw II 11 and walking linear slider combination 13 to walk forward, when hydraulic efficiency pressure system 03 drives batten to be turned to 90 degree, running gear quits work,
3) according to the position of piling positioning machine, the adjustable height of adjustment air overturn machine and travel distance, make batten Dock With Precision Position between piling positioning machine and air overturn machine, then batten is put on the batten piling bracket 29 of piling positioning machine, horizontal clamping plate device 02 unclamps automatically simultaneously;
4) running gear and jacking system retreat to initial position, and the delivery platform of Belt Conveying overturn system turns over for 01 time to be set level, and a whole set of full automaticity air overturn flow process is complete;
5) circulation step 2) to step 4), when adding up on the batten piling bracket 29 of piling positioning machine to 5-6 block batten, piling positioning machine starts action, realize the upset of 90 degree, after upset, piling batten and supporting plate together keep flat on the transmission carrier bar at maintenance cellar for storing things, send into maintenance cellar for storing things maintenance.
Claims (2)
1. light-weight aggregate extrusion forming building hollow lath air overturn system, it is characterized in that: comprise an air overturn machine and a piling positioning machine, wherein air overturn machine comprises Belt Conveying overturn system, hydraulic efficiency pressure system (03), jacking system and running gear; In air overturn machine, Belt Conveying overturn system, hydraulic efficiency pressure system (03), jacking system and running gear are installed on fixed way (05), wherein Belt Conveying overturn system, hydraulic efficiency pressure system (03) are positioned at the below of fixed way (05), jacking system and running gear are positioned at the top of fixed way (05), and fixed way (05) can move respectively in the horizontal direction with on vertical direction relative to group system fixed support (04);
In air overturn machine, Belt Conveying overturn system comprises one for carrying the delivery platform (01) of batten, delivery platform (01) is provided with horizontal clamping plate device (02), and the hydraulic efficiency pressure system (03) for realizing rotary movement is arranged on the back of delivery platform (01), jacking system comprises a stepping motor (09) and four ball-screw I (06), four ball-screw I (06) are evenly distributed on stepping motor (09) around, stepping motor (09) is in transmission connection by the spiral bevel gear commutator I (08) of transmission shaft and both sides, and spiral bevel gear commutator I (08) is in transmission connection with ball-screw I (06) by the lifting linkage groups zoarium (14) of both sides again, running gear comprises a servomotor (10) and two ball-screw II (11), two ball-screw II (11) are distributed in the both sides of fixed way (05), the placement direction of two ball-screw II (11) is vertical with delivery platform (01), servomotor (10) is in transmission connection with walking linkage groups zoarium (15), the two ends of walking linkage groups zoarium (15) are in transmission connection with two ball-screw II (11) respectively by spiral bevel gear commutator II (12), fixed way (05) is by walking linear slider combination (13) and group system fixed support (04) sliding block joint,
In piling positioning machine, batten piling bracing frame (27) is vertically fixedly connected with batten piling bracket (29), its junction is provided with upset turning cylinder (24), upset turning cylinder (24) is in transmission connection with upset half tooth (23) on wallboard (22), overturn half tooth (23) to engage with the output gear of slowing-down brake motor (21), in upset turning cylinder (24), location sliding system (26) and telescopic oil cylinder (25) are installed.
2. light-weight aggregate extrusion forming builds the upset technique of hollow lath air overturn system as claimed in claim 1, it is characterized in that, comprises following concrete steps:
1) dead work: when batten high pressure is extruded by extrusion forming station, batten is moved forward by synchronous defeated belt by batten slowly, when batten arrives setting size, batten cutting disconnects by automatic cutting machine, now accelerating transmission belt by being accelerated to separate by accelerating transmission belt by the batten cut open without live roll district, accelerating transmission belt and batten being delivered in air overturn machine;
2) be elevated, upset and walking work: batten is taken over by high-speed synchronous belt feeder by the delivery platform (01) of air overturn machine, when batten arrives on delivery platform (01) completely, high-speed synchronous belt feeder running part stops, now the stepping motor (09) of jacking system rotates, stepping motor (09) drives spiral bevel gear commutator I (08) by lifting linkage groups zoarium (14), spiral bevel gear commutator I (08) drives ball-screw I (06) and guidepost (07) to rise, hydraulic efficiency pressure system (03) and running gear start simultaneously, delivery platform (01) is entrained with batten and carries out 90 degree of upsets, when being entrained with batten and being turned to 45 degree, horizontal clamping plate device (02) starts batten clamping and together overturns, servomotor (10) drives spiral bevel gear commutator II (12) by walking linkage groups zoarium (15), spiral bevel gear commutator II (12) drives ball-screw II (11) and walking linear slider combination (13) to walk forward, when hydraulic efficiency pressure system (03) drives batten to be turned to 90 degree, running gear quits work,
3) according to the position of piling positioning machine, the adjustable height of adjustment air overturn machine and travel distance, make batten Dock With Precision Position between piling positioning machine and air overturn machine, then batten is put on the batten piling bracket (29) of piling positioning machine, horizontal clamping plate device (02) is unclamped automatically simultaneously;
4) running gear and jacking system retreat to initial position, and the delivery platform (01) of Belt Conveying overturn system returns to turn over to be set level, and a whole set of full automaticity air overturn flow process is complete;
5) circulation step 2) to step 4), when adding up on the batten piling bracket (29) of piling positioning machine to 5-6 block batten, piling positioning machine starts action, realize the upset of 90 degree, after upset, piling batten and supporting plate together keep flat on the transmission carrier bar at maintenance cellar for storing things, send into maintenance cellar for storing things maintenance.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103978470B (en) * | 2014-05-22 | 2016-08-24 | 无锡华联科技集团有限公司 | Multi-angle positioner |
| CN108706433B (en) * | 2018-06-15 | 2019-09-10 | 武汉理工大学 | Symmetrical displacement type doube bridge crane |
| CN110040520A (en) * | 2019-05-23 | 2019-07-23 | 六盘水恒帆建筑材料有限公司 | A kind of overturning stacking apparatus of gypsum sheet material automatic production line |
| CN112706287B (en) * | 2020-12-08 | 2022-06-21 | 苏州良浦住宅工业有限公司 | Assembled composite insulation external wallboard component processingequipment |
| CN112938320B (en) * | 2020-12-15 | 2022-06-14 | 中建八局第三建设有限公司 | Vertical conveying mechanism for aluminum formwork building formwork |
| CN113428644B (en) * | 2021-08-02 | 2023-05-26 | 威海海洋职业学院 | Full-automatic light-duty handling device of PLC control pipelined |
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| US20110106293A1 (en) * | 2009-10-29 | 2011-05-05 | Steven Joseph Croghan | Book processing line inversion systems and methods |
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