CN103073301A - Automatic foot waxing device for daily ceramic bowl body - Google Patents
Automatic foot waxing device for daily ceramic bowl body Download PDFInfo
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- CN103073301A CN103073301A CN2012104223103A CN201210422310A CN103073301A CN 103073301 A CN103073301 A CN 103073301A CN 2012104223103 A CN2012104223103 A CN 2012104223103A CN 201210422310 A CN201210422310 A CN 201210422310A CN 103073301 A CN103073301 A CN 103073301A
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- base substrate
- waxing
- wax
- bowl class
- class base
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Abstract
The invention discloses an automatic foot waxing device used in a production line for daily ceramics production. The device is installed between body transmission belts, and comprises a bowl body transmission system and a waxing device. Two parallel belts of the transmission system are driven by three idler wheels in a shape of an inverted Chinese character ''pin'' to rotate together with a bowl body transmission belt; a heater is arranged on a bracket of the waxing device; when the body is right above the waxing device, a lifting device is triggered, and the waxing device rises to lift the body; body foot contacts with a wax suction cloth on the top of the waxing device to complete waxing; then the lifting device drives the waxing device to descend; and the body is restored to the transmission belt for a next process. Foot glazing process is controlled automatically to avoid the adverse impacts, such as low yield and nonuniform waxing, caused by human factors; and the invention has the advantages of simple structure, durability, thriftiness and tangible benefits.
Description
Technical field
Automatically upper pin wax equipment on the production line that the present invention relates to adopt in a kind of household porcelain production process.
Background technology
The domestic ceramics bowl class course of processing comprises: the repairing of washing in a pan mud-pile mud-throwing-hand-pressing-repaired biscuit-picture base-glazing-firing-one-tenth porcelain-one-tenth porcelain defective.Draw between base and the operation glazing in operation; often need pin wax on the ceramic bowl class base substrate; the purpose of upper pin wax is protection bowl class base substrate foot; because foot is when the firing operation; can not speckle with glaze water; otherwise can affect the stationarity of ceramic bowl finished product, also bring a lot of inconvenience to sintering circuit, make things convenient for subsequent handling processing.
All by manually finishing, labor strength is very big for pin wax operation traditionally, and production efficiency is extremely low; Artificial give pin wax on the bowl base, inefficiency, the pin wax of going up inhomogeneous, bring very large trouble to subsequent handling; High to workman's technical requirements, and since the friability of ceramic body can not guarantee than high rate of finished products.
At present existing invention technical study for the operation of waxing seldom, and versatility is poor.Be utility model patent " but waxing attachment of automatic fine tuning the " (Granted publication number: CN2218076) of CN94220912.5 such as the patent No., its principle is that the pressing mechanism that is positioned at wax rumble top in the waxing attachment is provided with several pressing plates, each pressing plate utilizes respectively a pin joint seat to be articulated on the square pipe support, consist of press surface, wherein each pressing plate is equiped with the screw rod of an adjustment pressing plate and wax rumble spacing in the upside place near leading edge, in be equiped with a press surface spring down that orders about pressing plate near trailing edge upside place, in order to work piece is bestowed suitable pressure, and then guarantee to wax evenly, but this waxing attachment extrudability is applicable to gluey wax body, mechanism is complicated, apply to pin wax on the ceramic machining production line, the craftsmanship is required height, and difficulty operates.
The patent No. is utility model patent " the twice waxing device of two-for-one twister " (Granted publication number: CN201411523), mainly comprise frame, be provided with two waxing machines in frame of CN200920121449.8.Be provided with the passage of waxing by two waxing machines, wax passage and two S-shaped settings of waxing machine.Waxing machine comprises the chassis, is provided with column on the chassis, at the column cover rotating wax stone is arranged.Yarn is in the passage of waxing, and during first waxing machine of yarn process, yarn can contact with the wax stone right side, during through second waxing machine, contacts with the wax stone left side, is S shape and arranges, and has guaranteed the homogeneity of waxing.Though this waxing attachment can guarantee the homogeneity of waxing, but can't apply to pottery processing, because two waxing machine is S-type, complicated to pin wax simple procedures on the ceramic bowl class base substrate, and the waxing attachment of S type slightly has misoperation, can affect ceramic bowl class yield rate.
In addition, the research expenditure of these patented technologies is expensive, and use range is relatively narrow and small, in Production of Ceramics streamline processing industry, more need a kind of simple to operate, level of automation is high, guarantee the automatically upper pin wax apparatus than high rate of finished products.
Summary of the invention
The technical problems such as the technology of the present invention solves mainly on the ceramic course of processing in the pin wax operation that conventional art labour intensity is large, inefficiency, yield rate are low.
Technical scheme of the present invention is: domestic ceramics bowl class base substrate production line is automatically gone up the pin wax apparatus and is installed between the base substrate transport tape, comprise bowl class base substrate transfer system and the device of waxing, two parallel strip lines of described transfer system under three drives of form " product " font roller with the at the uniform velocity transmission of bowl class base substrate transport tape, article two, the parallel strip line width is less than bowl class base substrate the rim of a bowl diameter, and base substrate is maked somebody a mere figurehead at travelling belt and transmitted; Under the bowl class base substrate process device of waxing is installed, the described device of waxing comprises base, carriage, carriage moves up and down in the base sleeve by the lifting device that is installed in base, be provided with well heater above the carriage, the well heater top is placed with the suction cerecloth, inhale cerecloth and contact with the wax water that is melted by well heater also wax water is attracted the device top of waxing that contacts with base substrate foot, optoelectronic switch is arranged near bowl class base substrate, and detection base substrate position is also controlled lifting device and moved up and down.
Lifting device power adopts cylinder, cam or hydraulic gear to drive, optoelectronic switch be installed in the base substrate working direction directly over, optoelectronic switch triggers lifting device in the time of directly over base substrate is positioned at the device of waxing, described wax is industrial wax, in order fully to absorb wax water, inhale cerecloth and adopt the very strong cloth of adsorptivity.
When being positioned at, base substrate triggers lifting device when the present invention waxes directly over the device, the device rising jack-up base substrate of waxing, thereby base substrate foot contacts to finish with the suction cerecloth at the device top of waxing and waxes, and lifting device drives the device decline of waxing afterwards, and base substrate reverts to a top to bottm operation of travelling belt.Because upper pin glaze operation has realized automatization control, not high, the inhomogeneous detrimentally affect of waxing of the yield rate of having avoided human factor to bring has simple in structure, sturdy durable, economical and practical advantage.
Description of drawings
Fig. 1 is that domestic ceramics bowl class base substrate of the present invention is gone up pin wax apparatus structural representation automatically;
Fig. 2 is that domestic ceramics bowl class base substrate of the present invention is gone up pin wax apparatus A-A sectional view automatically;
Wherein, 1-base; 2-roller; 3-bowl class base substrate; 4-travelling belt; 5-lifting device; 6-optoelectronic switch; 7-suction cerecloth; 8-carriage; 9-well heater; 10-wax water.
Embodiment
As shown in Figure 1, 2, base 1 is fixed under the travelling belt by fastening piece, be positioned at down in the middle of three rollers 2 of ' product ' font, the degree of tightness of travelling belt 4 can realize by regulating lower surface roller, lifting device 5 bottoms are fixed by fastening piece and base, top and the device mechanical connection of waxing, and the included optoelectronic switch 6 of the device of waxing, to inhale between cerecloth 7, carriage 8, the well heater 9 be that welding or fastening piece connect, wax water 10 is melted in the electric trough, is inhaled cerecloth and draws.
Bowl class base substrate 3 is along with travelling belt moves from right to left, when not having bowl class base substrate through the optoelectronic switch below, and the device of waxing
Be in the energising armed state, at this moment, the lifting device motion bar is in minimum working position, and industrial wax is the wax water state under the electricradiator heating.
When optoelectronic switch detects a bowl class base substrate and is positioned at directly over the device of waxing, trigger optoelectronic switch, the conducting pull up circuit is given working pulse of lifting device, lifting device work one-period, i.e. a lifting; The lifting device motion bar rises, and lifts the device of waxing, and the carriage of the device of waxing is upwards motion in the sleeve guide rail, and electricradiator, suction cerecloth, wax water rise together; Inhale cerecloth wax water is drawn onto the upper surface of hot plate, in the uphill process, through above the hot plate time, the suction cerecloth at waxing attachment top is run into a bowl class base substrate foot, reaches automatically to pin wax purpose in the bowl class base substrate foot at bowl class base substrate.The wax water that sticks to bowl class base substrate leaves the very fast meeting of electricradiator cooled and solidified, and after upper pin glaze operation was finished, a bowl class base substrate continued to be sent to next glazing operation.
The present invention is by simple and reliable Design of Mechanical Structure, can automatically finish pin wax operation, through test, on the flow production line of 20000 bowls of a daily output, according to the working of working in three shifts, per tour 4 people are behind use the present invention, save 12 labor forces every day, working efficiency, yield rate increase substantially.Solved artificial upper pin wax problem, reduced manufacturing cost, brought larger benefit to enterprise, the operation of waxing contrasts such as following table before and after using by the work of working in three shifts:
As seen from the above table, the present invention reduces production costs to improving the finished product rate, and significant technique effect is arranged.
Claims (5)
1. a domestic ceramics bowl class base substrate is gone up the pin wax apparatus automatically, be installed between the base substrate transport tape, it is characterized in that: described automatically upper pin wax apparatus comprises bowl class base substrate transfer system and the device of waxing, two parallel strip lines (4) of described transfer system under three drives of form " product " font roller (2) with the at the uniform velocity transmission of bowl class base substrate transport tape, article two, parallel strip line (4) width is less than bowl class base substrate (3) the rim of a bowl diameter, and base substrate is maked somebody a mere figurehead at travelling belt (4) and transmitted; Under bowl class base substrate (3) process device of waxing is installed, the described device of waxing comprises base (1), carriage (8), carriage (8) moves up and down in the base sleeve by the lifting device (5) that is installed in base (1), be provided with well heater (9) above the carriage, well heater (9) top is placed with inhales cerecloth (7), inhaling cerecloth (7) contacts with the wax water (10) that is melted by well heater, optoelectronic switch (6) is arranged near bowl class base substrate, detects the base substrate position and control lifting device to move up and down.
2. described domestic ceramics bowl class base substrate is gone up the pin wax apparatus automatically according to claim 1, it is characterized in that: described lifting device (5) power adopts cylinder, cam or hydraulic gear to drive.
3. described domestic ceramics bowl class base substrate is gone up the pin wax apparatus automatically according to claim 1, it is characterized in that: described optoelectronic switch (6) be installed in the base substrate working direction directly over, optoelectronic switch triggers lifting device (5) in the time of directly over base substrate is positioned at the device of waxing.
4. described domestic ceramics bowl class base substrate is gone up the pin wax apparatus automatically according to claim 1, it is characterized in that described wax is industrial wax.
5. described domestic ceramics bowl class base substrate is gone up the pin wax apparatus automatically according to claim 1, it is characterized in that described suction cerecloth is the strong cloth of adsorptivity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210422310.3A CN103073301B (en) | 2012-10-30 | 2012-10-30 | Automatic foot waxing device for daily ceramic bowl body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210422310.3A CN103073301B (en) | 2012-10-30 | 2012-10-30 | Automatic foot waxing device for daily ceramic bowl body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103073301A true CN103073301A (en) | 2013-05-01 |
| CN103073301B CN103073301B (en) | 2014-09-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210422310.3A Expired - Fee Related CN103073301B (en) | 2012-10-30 | 2012-10-30 | Automatic foot waxing device for daily ceramic bowl body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103073301B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104140295A (en) * | 2014-07-31 | 2014-11-12 | 广西北流仲礼瓷业有限公司 | Bowl foot waxing device for ceramic bowl |
| CN107825573A (en) * | 2017-12-16 | 2018-03-23 | 钦州华竹食品有限公司 | Ceramic glazing-applied base substrate wipes bottom device |
| CN113149711A (en) * | 2021-04-07 | 2021-07-23 | 广东皓达科技有限公司 | Automatic glazing line |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2170921Y (en) * | 1993-02-19 | 1994-07-06 | 吕宪昆 | Automatic device for boxing labelling and sealing wax of traditional Chinese medicine pill |
| CN200939660Y (en) * | 2006-08-09 | 2007-08-29 | 广东科达机电股份有限公司 | Waxing brush disk and waxing machine |
| CN202440597U (en) * | 2012-02-17 | 2012-09-19 | 陈国才 | Automatic high-precision wax oil coating device |
| CN202895440U (en) * | 2012-10-30 | 2013-04-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramic bowl-type green body automatic waxing device |
-
2012
- 2012-10-30 CN CN201210422310.3A patent/CN103073301B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2170921Y (en) * | 1993-02-19 | 1994-07-06 | 吕宪昆 | Automatic device for boxing labelling and sealing wax of traditional Chinese medicine pill |
| CN200939660Y (en) * | 2006-08-09 | 2007-08-29 | 广东科达机电股份有限公司 | Waxing brush disk and waxing machine |
| CN202440597U (en) * | 2012-02-17 | 2012-09-19 | 陈国才 | Automatic high-precision wax oil coating device |
| CN202895440U (en) * | 2012-10-30 | 2013-04-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramic bowl-type green body automatic waxing device |
Non-Patent Citations (1)
| Title |
|---|
| 池红亮: "蜡染在针织物印染工艺中的运用", 《针织工业》, no. 1, 31 December 1989 (1989-12-31) * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104140295A (en) * | 2014-07-31 | 2014-11-12 | 广西北流仲礼瓷业有限公司 | Bowl foot waxing device for ceramic bowl |
| CN107825573A (en) * | 2017-12-16 | 2018-03-23 | 钦州华竹食品有限公司 | Ceramic glazing-applied base substrate wipes bottom device |
| CN113149711A (en) * | 2021-04-07 | 2021-07-23 | 广东皓达科技有限公司 | Automatic glazing line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103073301B (en) | 2014-09-10 |
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Granted publication date: 20140910 Termination date: 20171030 |
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| CF01 | Termination of patent right due to non-payment of annual fee |