CN205112070U - Synchronous body stitch -separating machine - Google Patents
Synchronous body stitch -separating machine Download PDFInfo
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Abstract
一种同步坯体分缝机,是现代化制砖生产线上的重要设备之一,有效地解决了坯体编组分缝过程中,乱坯倒坯,分缝后坯体间距不等,下道工序码坯夹掉坯的问题。同步坯体分缝机主要由合缝机构、进坯托辊机构、升降机构、上分缝机构、下分缝机构和机架部分组成,主要用途是将不同宽度的坯体整齐横向拉缝,以备下一步更好地码坯,干燥或焙烧。工作过程是:坯体先被合缝机构进行合缝整理,然后运送到进坯托辊机构上,下分缝机构上升,坯体被上分缝机构和下分缝机构夹紧,之后上、下两组分缝气缸无杆腔进气,活塞杆伸出,同步滚子链机构工作,拽着第一支架和第二支架沿直线导轨副同步向两侧行走,实现坯体同步分缝的功能。
A synchronous green body splitting machine is one of the important equipment in the modern brick production line, which effectively solves the problem of chaotic billet inversion, uneven distance between green bodies after splitting, and problems in the next process. The problem of pinching blanks in code blanks. The synchronous body splitting machine is mainly composed of a seam joint mechanism, a billet feeding roller mechanism, a lifting mechanism, an upper seam splitting mechanism, a lower seam splitting mechanism and a frame. In order to prepare for the next step to better code the billet, dry or roast. The working process is: the green body is firstly seamed by the joint mechanism, and then transported to the blank feeding roller mechanism, the lower seam mechanism rises, the green body is clamped by the upper seam mechanism and the lower seam mechanism, and then the upper and lower seam The rodless cavity of the lower two sets of seaming cylinders takes in air, the piston rod extends out, and the synchronous roller chain mechanism works, dragging the first bracket and the second bracket to walk synchronously to both sides along the linear guide pair, realizing the synchronous splitting of the green body. Features.
Description
所属技术领域 Technical field
本发明涉及一种新型建材机械产品,特别是涉及一种现代化空心砖生产线中坯体码坯前的编组分缝设备。 The invention relates to a new type of building material machinery product, in particular to a weaving and grouping seam equipment before blanks are stacked in a modern hollow brick production line.
背景技术 Background technique
本发明是现代化制砖生产线上的重要设备之一,我公司在2002年进行了相关设备的实用新型专利申请,一种新型坯体分缝机,专利号:ZL02243762.2,现有技术存在的主要缺陷是:分缝时坯体上面没有压紧,有乱坯倒坯的现象,分缝后坯体间距不等,下道工序码坯机夹坯时有掉坯的现象,并且只能为一种宽度坯体进行分缝。同步坯体分缝机的研制成功很好地克服了上述缺点,可以为不同宽度坯体进行分缝,分缝前先对坯体进行合缝整理,分缝时坯体的上、下表面同时被压紧,然后上、下分缝机构同时分缝,分缝效果好,坯体方阵整齐。本发明技术含量高,性能稳定,结构紧凑,国内尚未见有关于同步坯体分缝机的技术资料进行公示。 This invention is one of the important equipment on the modern brick production line. In 2002, our company filed a utility model patent application for related equipment. It is a new type of green body splitting machine. The patent number is ZL02243762.2, which exists in the prior art The main defects are: there is no pressing on the top of the billet when the seam is divided, there is a phenomenon of chaotic billet flipping, the distance between the billet is not equal after the seam is divided, and there is a phenomenon of billet falling when the billet is clamped by the coder machine in the next process, and it can only be used for One width blanks are split. The successful development of the synchronous green body splitting machine has overcome the above shortcomings, and it can divide the green bodies with different widths. It is pressed tightly, and then the upper and lower seam splitting mechanisms simultaneously split the seams, the seam splitting effect is good, and the square matrix of the green body is neat. The invention has high technical content, stable performance, and compact structure. There is no technical information on the synchronous body splitting machine for publicity in China.
发明内容 Contents of the invention
本发明的目的是为了解决坯体分缝过程中乱坯倒坯,下道工序码坯夹掉坯,只能为一种宽度坯体进行分缝的问题,提供一种分缝效果好,技术含量高,结构紧凑,功能齐全,性能稳定,全自动控制,动作灵活准确,产品价格适中的一种同步坯体分缝机。 The purpose of the present invention is to solve the problem that the blanks are chaotically reversed during the seam splitting process, and the code blanks are clipped in the next process, and only one width of the blanks can be seamed. High content, compact structure, complete functions, stable performance, fully automatic control, flexible and accurate action, a kind of synchronous body splitting machine with moderate product price.
本发明解决技术问题所采用的技术方案是:同步坯体分缝机包括合缝机构、进坯托辊机构、升降机构、上分缝机构、下分缝机构和机架部分。 The technical solution adopted by the present invention to solve the technical problem is: the synchronous blank seam splitting machine includes a seam closing mechanism, a billet feeding idler mechanism, a lifting mechanism, an upper seam dividing mechanism, a lower seam dividing mechanism and a frame part.
合缝机构包括合缝气缸、支架、叉头、后挡板、连杆、前挡板、导向平键、滑槽、小轴、轴承和导向块。合缝气缸前法兰通过螺栓固定在支架上,杆头螺纹旋入叉头螺纹孔,叉头通过销轴与后挡板的连接板相连。连杆通过销轴与前挡板和后挡板的耳板组成平行四杆机构,后挡板两侧有两列沉孔,导向平键通过螺钉与后挡板相连。小轴一端支在轴承上,轴端用挡板和螺钉固定,另一端通过螺栓固定在前挡板两侧耳板上;合缝气缸无杆腔进气,活塞杆伸出,拽着后挡板两侧导向平键沿着支架的滑槽向下行走,前挡板两侧轴承沿着支架的导向块向下前行,前挡板对坯体进行合缝整理。支架两端通过螺栓固定在机架的连接板上。 The stitching mechanism comprises a stitching cylinder, a support, a fork, a rear baffle, a connecting rod, a front baffle, a guide flat key, a chute, a small shaft, a bearing and a guide block. The front flange of the seaming cylinder is fixed on the bracket by bolts, the rod head thread is screwed into the threaded hole of the yoke, and the yoke is connected with the connecting plate of the rear baffle through a pin shaft. The connecting rod forms a parallel four-bar mechanism with the lug plates of the front baffle and the rear baffle through pin shafts. There are two columns of counterbore holes on both sides of the rear baffle, and the guide flat keys are connected with the rear baffle by screws. One end of the small shaft is supported on the bearing, the shaft end is fixed with a baffle and screws, and the other end is fixed to the lug plates on both sides of the front baffle by bolts; the joint cylinder has no rod cavity, and the piston rod is stretched out, pulling the rear baffle The guide flat keys on both sides walk down along the chute of the bracket, the bearings on both sides of the front baffle move down along the guide blocks of the bracket, and the front baffle performs seam finishing on the blank. The two ends of the bracket are fixed on the connecting plate of the frame by bolts.
进坯托辊机构包括托辊、托辊轴、支座板、从动链轮、双排滚子链、减速电机、主动链轮、压链板和聚苯乙烯条。进坯托辊采用断辊形式,中间两辊轴端半圆轴对接支在轴承上,托辊轴支在轴承上,轴承嵌在支座板内,支座板通过螺栓固定在机架上。从动链轮通过键与托辊轴相连,双排滚子链绕过所有托辊上的从动链轮和减速电机轴端的主动链轮,防止跳链的压链板通过螺栓固定在支座板上,压链的聚苯乙烯条通过沉头螺钉固定在压链板上。 The billet feeding idler mechanism includes idler rollers, idler shafts, support plates, driven sprockets, double row roller chains, geared motors, driving sprockets, chain pressure plates and polystyrene strips. The feeding roller adopts the form of broken roller. The semicircular shafts of the middle two rollers are supported on the bearings. The driven sprocket is connected to the shaft of the idler through a key, and the double-row roller chain bypasses the driven sprocket on all idlers and the driving sprocket at the shaft end of the deceleration motor. On the plate, the polystyrene strips of the pressure chain are fixed to the pressure chain plate by countersunk screws.
升降机构包括第一曲柄、连杆、第二曲柄、关节轴承、调节杆和升降气缸。第一曲柄和第二曲柄的短柄通过销轴和带座轴承与下分缝机构的第二托架的底部连接板相连,第一曲柄通过连杆、关节轴承、销轴与第二曲柄相连,升降气缸杆头通过关节轴承和销轴与第一曲柄的长柄相连,尾部双耳通过销轴与调节杆相连,调节杆通过螺母与机架的支板相连。升降气缸无杆腔进气,活塞杆伸出,推着整个曲柄连杆机构旋转下分缝机构升起,坯体被上分缝机构和下分缝机构同时压紧。 The lifting mechanism includes a first crank, a connecting rod, a second crank, a joint bearing, an adjusting rod and a lifting cylinder. The short handles of the first crank and the second crank are connected with the bottom connecting plate of the second bracket of the lower seam mechanism through the pin shaft and the bearing with seat, and the first crank is connected with the second crank through the connecting rod, the joint bearing and the pin shaft , the head of the lifting cylinder is connected with the long handle of the first crank through the joint bearing and the bearing pin, the two ears of the tail are connected with the adjusting rod through the bearing pin, and the adjusting rod is connected with the support plate of the frame through a nut. The rodless chamber of the lift cylinder takes in air, and the piston rod stretches out, pushing the entire crank connecting rod mechanism to rotate the lower seam mechanism to rise, and the green body is pressed simultaneously by the upper seam mechanism and the lower seam mechanism.
上分缝机构包括丝杆、丝母座、第一托架、直线导轨副、第一支架、第一中间定位座、尼龙带、第一气缸座、第一分缝气缸、第一耳板、压杆、弹簧、链轮轴、主动链轮、同步链轮、张紧链轮、立轴和滚子链。丝杆竖直安装在机架的支座板上,杆端用开槽螺母固定,丝母座与丝杆配合,丝母座通过螺栓固定在第一托架上;直线导轨副的滑轨通过螺栓与第一托架的下面连接板相连,直线导轨副的滑块通过螺栓固定在第一支架上面的连接板上。第一中间定位座通过螺栓固定在第一托架中间的第一支板上,全扣螺栓旋入第一支架两端侧面的螺纹孔,根据砖坯高度调整第一支架间的最小间距,之后用螺母把全扣螺栓固定,第一压板、尼龙带通过螺钉与第一支架端部连接板相连,实现所有第一支架之间软连接。第一气缸座通过螺栓与第一托架的连接板相连,第一分缝气缸前端法兰通过螺栓固定在第一汽缸座上,第一分缝气缸的杆头关节轴承通过销轴分别与两侧第一支架的第一耳板相连。压杆通过螺母和弹簧固定在第一支架上,第一支架上压杆之间的间距由坯体长度决定。链轮轴支在带座轴承上,带座轴承通过螺栓固定在机架的侧连接板上,主动链轮和同步链轮通过键与链轮轴相连,张紧链轮内嵌轴承支在立轴上,立轴另一端通过螺母固定在第一托架的支撑座上,全扣螺栓旋入支撑座侧面螺纹孔顶着立轴,同步滚子链绕过主动链轮、张紧链轮,链端与两侧第一支架的链板相连。旋转丝杆,丝母座带着第一托架和第一支架上下移动,使设备具有为不同宽度坯体进行分缝的功能。 The upper parting mechanism includes a screw rod, a screw nut seat, a first bracket, a linear guide pair, a first bracket, a first intermediate positioning seat, a nylon belt, a first cylinder seat, a first parting cylinder, a first ear plate, Pressure rods, springs, sprocket shafts, driving sprockets, timing sprockets, tensioning sprockets, vertical shafts and roller chains. The screw rod is vertically installed on the support plate of the frame, the rod end is fixed with a slotted nut, the screw nut seat is matched with the screw rod, and the screw nut seat is fixed on the first bracket by bolts; the slide rail of the linear guide rail pair passes through Bolts are connected with the lower connecting plate of the first bracket, and the slide block of the linear guide pair is fixed on the connecting plate above the first bracket by bolts. The first intermediate positioning seat is fixed on the first support plate in the middle of the first bracket by bolts, and the full-bolt bolts are screwed into the threaded holes on both ends of the first bracket, and the minimum distance between the first brackets is adjusted according to the height of the bricks, and then used The nut fixes the full buckle bolts, and the first pressing plate and the nylon strap are connected to the connecting plate at the end of the first bracket through screws, so as to realize the soft connection between all the first brackets. The first cylinder base is connected with the connecting plate of the first bracket through bolts, the front end flange of the first split cylinder is fixed on the first cylinder base through bolts, and the joint bearing of the rod head of the first split cylinder is respectively connected to the two through pin shafts. The first ear plate of the first bracket on the side is connected. The pressing rods are fixed on the first bracket through nuts and springs, and the distance between the pressing rods on the first bracket is determined by the length of the green body. The sprocket shaft is supported on the bearing with seat, and the bearing with seat is fixed on the side connection plate of the frame through bolts. The driving sprocket and synchronous sprocket are connected to the sprocket shaft through keys, and the embedded bearing of the tensioning sprocket is supported on the vertical shaft. The other end of the vertical shaft is fixed on the supporting seat of the first bracket through a nut, and the full-bolt is screwed into the threaded hole on the side of the supporting seat to support the vertical shaft. The synchronous roller chain bypasses the driving sprocket and the tensioning sprocket. The chain plates of the first bracket are connected. When the screw is rotated, the nut seat moves up and down with the first bracket and the first bracket, so that the equipment has the function of dividing the blanks with different widths.
下分缝机构的结构原理与上分缝机构相同,包括由直线导轨副、第二托架、第二支架、第二中间定位座、尼龙带、第二气缸座、第二分缝气缸、第二耳板、滚子链及张紧链轮。直线导轨副的滑轨通过螺栓固定在第二托架的上面连接板上,直线导轨副的滑块通过螺栓与第二支架下面的连接板相连。第二中间定位座通过螺栓固定在第二托架中间的第二支板上,全扣螺栓旋入第二支架两端侧面的螺纹孔,根据坯体高度调整第二支架间的最小间距,之后用螺母把全扣螺栓固定,第二压板,尼龙带通过螺钉与第二支架端部连接板相连,实现所有第二支架之间软连接。第二气缸座通过螺栓与第二托架的连接板相连,第二分缝气缸前端法兰通过螺栓固定在第二气缸座上,第二分缝气缸的杆头关节轴承通过销轴分别与两侧第二支架的第二耳板相连。第二支架上焊有一排方管钢,方管钢上面钢板封头,钢板上粘有上表面开槽的橡胶板,第二支架上方管钢的间距由坯体长度决定。下分缝机构的张紧链轮与上分缝机构的相同,安装在第二托架的支撑架上,同步滚子链绕过同步链轮、张紧链轮,链端与两侧第二支架的链板相连。第一分缝气缸和第二分缝气缸同时工作,无杆腔进气,活塞杆伸出,同步滚子链机构工作,拽着第一支架和第二支架沿直线导轨副同步向两侧行走,实现坯体同步分缝的功能。第一分缝气缸和第二分缝气缸前后终端带可调缓冲装置,工作稳定性能好。 The structure principle of the lower splitting mechanism is the same as that of the upper splitting mechanism, including the linear guide pair, the second bracket, the second bracket, the second intermediate positioning seat, the nylon belt, the second cylinder seat, the second splitting cylinder, the second Two lugs, roller chains and tensioning sprockets. The slide rail of the linear guide pair is fixed on the upper connecting plate of the second bracket by bolts, and the slide block of the linear guide pair is connected with the connecting plate below the second bracket by bolts. The second intermediate positioning seat is fixed on the second support plate in the middle of the second bracket by bolts, and the full bolts are screwed into the threaded holes at both ends of the second bracket, and the minimum distance between the second brackets is adjusted according to the height of the blank, and then Fix the bolts with nuts, the second pressure plate, and the nylon strap are connected with the connecting plate at the end of the second bracket through screws, so as to realize the soft connection between all the second brackets. The second cylinder base is connected with the connecting plate of the second bracket through bolts, the front end flange of the second split cylinder is fixed on the second cylinder base through bolts, and the joint bearing of the rod head of the second split cylinder is respectively connected to the two through pin shafts. The second ear plate of the second bracket on the side is connected. A row of square tube steel is welded on the second bracket, the steel plate head is on the square tube steel, and the rubber plate with grooved upper surface is glued on the steel plate, and the spacing of the tube steel above the second bracket is determined by the length of the green body. The tensioning sprocket of the lower splitting mechanism is the same as that of the upper splitting mechanism, and it is installed on the support frame of the second bracket. The synchronous roller chain bypasses the synchronous sprocket and the tensioning sprocket. The chain plates of the bracket are connected. The first split cylinder and the second split cylinder work at the same time, air enters the rodless chamber, the piston rod extends, and the synchronous roller chain mechanism works, pulling the first bracket and the second bracket to walk synchronously to both sides along the linear guide pair , to realize the function of synchronous splitting of the green body. The front and rear terminals of the first split cylinder and the second split cylinder are equipped with adjustable buffer devices, which have good working stability.
本发明是在考察国外先进技术和现有坯体分缝经验的基础上,研发的一种全新的坯体分缝设备,设备技术先进,结构紧凑,性能稳定,分缝效果好,全自动控制,且价格适中。 The present invention is a brand-new green body splitting equipment developed on the basis of investigating foreign advanced technology and existing green body splitting experience. The equipment is advanced in technology, compact in structure, stable in performance, good in splitting effect, and fully automatic control. , and the price is moderate.
本发明的有益效果是全新的同步坯体分缝机实现了分缝前先对坯体进行合缝整理,分缝时坯体的上、下表面同时被压紧,然后上、下分缝机构同时分缝,分缝后的坯体方阵整齐,间距相同,并且具有为不同高度坯体进行分缝的功能。此项技术的发明成功整体提升了我国新型墙体材料空心砖生产线设备的技术水平,提高了公司产品的市场竞争力。 The beneficial effect of the present invention is that the brand-new synchronous body splitting machine realizes the jointing of the body before the seam is divided, and the upper and lower surfaces of the body are pressed at the same time when the seam is divided, and then the upper and lower seam separation mechanisms At the same time, the slits are divided, and the square matrix of the blanks after the slits is neat, with the same spacing, and it has the function of slits for different heights. The successful invention of this technology has improved the technical level of my country's new wall material hollow brick production line equipment as a whole, and improved the market competitiveness of the company's products.
附图说明 Description of drawings
下面结合附图对本发明进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的结构主视图 Fig. 1 is a structural front view of the present invention
图2是本发明的结构左视图 Fig. 2 is the structure left view of the present invention
图3是本发明的A-A剖视图 Fig. 3 is A-A sectional view of the present invention
图4是图3的B-B剖视图 Fig. 4 is a B-B sectional view of Fig. 3
图5是本发明合缝机构的结构主视图 Fig. 5 is a structural front view of the sewing mechanism of the present invention
图6是本发明合缝机构C-C剖视图 Fig. 6 is a C-C sectional view of the sewing mechanism of the present invention
图7是本发明合缝机构D-D剖视图 Fig. 7 is a D-D sectional view of the sewing mechanism of the present invention
图8是图7的I部放大图 Fig. 8 is an enlarged view of part I of Fig. 7
图9是图7的II部放大图 Figure 9 is an enlarged view of Part II of Figure 7
图10是图7的III部放大图 Fig. 10 is an enlarged view of part III of Fig. 7
图11是本发明上分缝结构的主视图 Fig. 11 is the front view of the upper parting structure of the present invention
图12是本发明上分缝结构的左视图 Fig. 12 is a left view of the upper parting structure of the present invention
图13是本发明上分缝结构的俯视图 Fig. 13 is a top view of the upper parting structure of the present invention
图14是图13的E-E剖视图 Fig. 14 is the E-E sectional view of Fig. 13
图15是图13的F-F剖视图 Fig. 15 is a sectional view of F-F of Fig. 13
图16是本发明下分缝结构的主视图 Fig. 16 is the front view of the lower parting structure of the present invention
图17是本发明下分缝结构的左视图 Fig. 17 is a left view of the lower parting structure of the present invention
图18是本发明下分缝结构的俯视图 Figure 18 is a top view of the lower parting structure of the present invention
图中1、合缝气缸2、支架3、叉头4、后挡板5、连接板6、连杆7、前挡板8、耳板9、导向平键10、小轴11、轴承12、耳板13、滑槽14、导向块15机架16、进坯托辊17、托辊轴18、支座板19、从动链轮20、双排滚子链21、减速电机22、主动链轮23、压链板24、聚苯乙烯条25、第一曲柄26、短柄27、第二托架28、连接板29、升降气缸30、长柄31、调节杆32、支板33、丝杆34、支座板35、丝母座36、第一托架37、直线导轨副38、第一支架39、第一中间定位座40、第一支板41、全扣螺栓42、第一压板43、尼龙带44、第一气缸座45、第一分缝气缸46、第一耳板47、压杆48、弹簧49、链轮轴50、带座轴承51、主动链轮52、同步链轮53、张紧链轮54、立轴55、支撑座56、滚子链57、链板58、直线导轨副59、第二托架60、第二支架61、第二中间定位座62、第二支板63、全扣螺栓64、第二压板65、尼龙带66、气缸座67、第二分缝气缸68、第二耳板69、方管钢70、橡胶板71、张紧链轮72、支撑架、73、滚子链74、链板75、第二曲柄76、连杆 In the figure 1, joint cylinder 2, bracket 3, fork head 4, rear baffle 5, connecting plate 6, connecting rod 7, front baffle 8, ear plate 9, guide flat key 10, small shaft 11, bearing 12, Ear plate 13, chute 14, guide block 15, frame 16, billet feeding idler 17, idler shaft 18, support plate 19, driven sprocket 20, double row roller chain 21, reduction motor 22, driving chain Wheel 23, chain pressure plate 24, polystyrene strip 25, first crank 26, short handle 27, second bracket 28, connecting plate 29, lifting cylinder 30, long handle 31, adjusting rod 32, support plate 33, wire Rod 34, support plate 35, screw nut seat 36, first bracket 37, linear guide pair 38, first bracket 39, first intermediate positioning seat 40, first support plate 41, full buckle bolt 42, first pressure plate 43. Nylon belt 44, first cylinder seat 45, first split cylinder 46, first lug plate 47, pressure rod 48, spring 49, sprocket shaft 50, belt seat bearing 51, drive sprocket 52, synchronous sprocket 53 , tensioning sprocket 54, vertical shaft 55, support seat 56, roller chain 57, chain plate 58, linear guide pair 59, second bracket 60, second bracket 61, second intermediate positioning seat 62, second support plate 63. Full buckle bolt 64, second pressure plate 65, nylon belt 66, cylinder seat 67, second split cylinder 68, second ear plate 69, square tube steel 70, rubber plate 71, tensioning sprocket 72, support frame , 73, roller chain 74, chain plate 75, second crank 76, connecting rod
具体实施方式 detailed description
本发明同步坯体分缝机,包括合缝机构、进坯托辊机构、升降机构、上分缝机构、下分缝机构和机架部分。 The synchronous body splitting machine of the present invention comprises a seam closing mechanism, a blank feeding idler mechanism, a lifting mechanism, an upper seam dividing mechanism, a lower seam dividing mechanism and a frame part.
合缝机构包括合缝气缸、支架、叉头、后挡板、连杆、前挡板、导向平键、滑槽、小轴、轴承和导向块。合缝气缸1前法兰通过螺栓固定在支架2上,杆头螺纹旋入叉头3螺纹孔,叉头3通过销轴与后挡板4的连接板5相连。连杆6通过销轴与前挡板7和后挡板4的耳板8组成平行四杆机构,后挡板4两侧有两列沉孔,导向平键9通过螺钉与后挡板4相连。小轴10一端支在轴承11上,轴端用挡板和螺钉固定,另一端通过螺栓固定在前挡板7两侧耳板12上;合缝气缸1无杆腔进气,活塞杆伸出,拽着后挡板4两侧导向平键9沿着支架2的滑槽13向下行走,前挡板7两侧轴承沿着支架2的导向块14向下前行,前挡板7对坯体进行合缝整理。支架2两端通过螺栓连接固定在机架15的连接板上。 The stitching mechanism comprises a stitching cylinder, a support, a fork, a rear baffle, a connecting rod, a front baffle, a guide flat key, a chute, a small shaft, a bearing and a guide block. The front flange of the joint cylinder 1 is fixed on the support 2 by bolts, and the rod head is screwed into the threaded hole of the yoke 3, and the yoke 3 links to each other with the connecting plate 5 of the tailgate 4 by a bearing pin. The connecting rod 6 forms a parallel four-bar mechanism with the front baffle 7 and the lug 8 of the rear baffle 4 through the pin shaft. There are two rows of counterbore holes on both sides of the rear baffle 4, and the guide flat key 9 is connected with the rear baffle 4 through screws. . One end of the small shaft 10 is supported on the bearing 11, the shaft end is fixed with a baffle plate and a screw, and the other end is fixed on the ear plates 12 on both sides of the front baffle plate 7 by bolts; Pull the guide flat keys 9 on both sides of the rear baffle 4 to walk downward along the chute 13 of the bracket 2, the bearings on both sides of the front baffle 7 move downward along the guide blocks 14 of the bracket 2, and the front baffle 7 is aligned with the blank body for seam finishing. The two ends of the support 2 are fixed on the connecting plate of the frame 15 through bolt connection.
进坯托辊机构包括托辊、托辊轴、支座板、从动链轮、双排滚子链、减速电机、主动链轮、压链板和聚苯乙烯条。进坯托辊16采用断辊形式,中间两辊轴端半圆轴对接支在轴承上,托辊轴17支在轴承上,轴承嵌在支座板18内,支座板18通过螺栓固定在机架15上。从动链轮19通过键与托辊轴17相连,双排滚子链20绕过所有托辊16上的从动链轮19和减速电机21轴端的主动链轮22,防止跳链的压链板23通过螺栓固定在支座板18上,压链的聚苯乙烯条24通过沉头螺钉固定在压链板23上。 The billet feeding idler mechanism includes idler rollers, idler shafts, support plates, driven sprockets, double row roller chains, geared motors, driving sprockets, chain pressure plates and polystyrene strips. The billet feeding idler 16 is in the form of a broken roller, the semicircular shafts of the middle two rollers are supported on the bearing, the idler shaft 17 is supported on the bearing, the bearing is embedded in the bearing plate 18, and the bearing plate 18 is fixed on the Rack 15. The driven sprocket 19 is connected to the idler shaft 17 through a key, and the double-row roller chain 20 bypasses the driven sprocket 19 on all the idler rollers 16 and the driving sprocket 22 at the shaft end of the reduction motor 21 to prevent chain skipping. The plate 23 is fixed on the support plate 18 by bolts, and the polystyrene strip 24 of the pressure chain is fixed on the pressure chain plate 23 by countersunk screws.
升降机构包括第一曲柄、连杆、第二曲柄、关节轴承、调节杆和升降气缸。第一曲柄25和第二曲柄75的短柄26通过销轴和带座轴承与下分缝机构的第二托架27的底部连接板28相连,第一曲柄25通过连杆76、关节轴承、销轴与第二曲柄75相连,升降气缸29杆头通过关节轴承和销轴与第一曲柄25的长柄30相连,尾部双耳通过销轴与调节杆31相连,调节杆31通过螺母与机架15的支板32相连。升降气缸29无杆腔进气,活塞杆伸出,推着整个曲柄连杆机构旋转下分缝机构升起,坯体被上分缝机构和下分缝机构同时压紧。 The lifting mechanism includes a first crank, a connecting rod, a second crank, a joint bearing, an adjusting rod and a lifting cylinder. The short handle 26 of the first crank 25 and the second crank 75 links to each other with the bottom connecting plate 28 of the second bracket 27 of the lower seam mechanism by pin shaft and belt seat bearing, and the first crank 25 is by connecting rod 76, joint bearing, The bearing pin links to each other with the second crank 75, and the rod head of the lift cylinder 29 links to each other with the long handle 30 of the first crank 25 through the joint bearing and the bearing pin, and the ears of the tail are connected with the adjusting rod 31 through the bearing pin, and the adjusting rod 31 is connected to the machine by a nut. The support plate 32 of the frame 15 is connected. Lifting cylinder 29 rodless cavity air intake, piston rod stretches out, pushes whole crank-link mechanism to rotate lower seam mechanism and rises, and green body is compressed by upper seam mechanism and lower seam mechanism simultaneously.
上分缝机构包括丝杆、丝母座、第一托架、直线导轨副、第一支架、第一中间定位座、尼龙带、第一气缸座、第一分缝气缸、第一耳板、压杆、弹簧、链轮轴、主动链轮、同步链轮、张紧链轮、立轴和滚子链。丝杆33竖直安装在机架15的支座板34上,杆端用开槽螺母固定,丝母座35与丝杆33配合,丝母座35通过螺栓固定在第一托架36上;直线导轨副37的滑轨通过螺栓与第一托架36的下面连接板相连,直线导轨副37的滑块通过螺栓固定在第一支架38上面的连接板上。第一中间定位座39通过螺栓固定在第一托架36中间的第一支板40上,全扣螺栓41旋入第一支架38两端侧面的螺纹孔,根据坯体高度调整第一支架38间的最小间距,之后用螺母把全扣螺栓41固定,第一压板42、尼龙带43通过螺钉与第一支架38端部连接板相连,实现所有第一支架38之间软连接。第一气缸座44通过螺栓与第一托架36的连接板相连,第一分缝气缸45前端法兰通过螺栓固定在第一汽缸座44上,第一分缝气缸45的杆头关节轴承通过销轴分别与两侧第一支架38的第一耳板46相连。压杆47通过螺母和弹簧48固定在第一支架38上,第一支架38上压杆47之间的间距由坯体长度决定。链轮轴49支在带座轴承50上,带座轴承50通过螺栓固定在机架15的侧连接板上,主动链轮51和同步链轮52通过键与链轮轴49相连,张紧链轮53内嵌轴承支在立轴54上,立轴54另一端通过螺母固定在第一托架36的支撑座55上,全扣螺栓旋入支撑座55侧面螺纹孔顶着立轴54,同步滚子链56绕过主动链轮51、张紧链轮53,链端与两侧第一支架38的链板57相连。旋转丝杆33,丝母座35带着第一托架36和第一支架38上下移动,使设备具有为不同宽度坯体进行分缝的功能。 The upper parting mechanism includes a screw rod, a screw nut seat, a first bracket, a linear guide pair, a first bracket, a first intermediate positioning seat, a nylon belt, a first cylinder seat, a first parting cylinder, a first ear plate, Pressure rods, springs, sprocket shafts, driving sprockets, timing sprockets, tensioning sprockets, vertical shafts and roller chains. Screw mandrel 33 is vertically installed on the bearing plate 34 of frame 15, and the rod end is fixed with slotted nut, and screw nut seat 35 cooperates with screw mandrel 33, and screw nut seat 35 is fixed on the first bracket 36 by bolt; The slide rail of the linear guide rail pair 37 is connected to the connecting plate below the first bracket 36 by bolts, and the slide block of the linear guide rail pair 37 is fixed on the connecting plate above the first bracket 38 by bolts. The first intermediate positioning seat 39 is fixed on the first support plate 40 in the middle of the first bracket 36 by bolts, and the full bolt 41 is screwed into the threaded holes on the sides of the first bracket 38, and the first bracket 38 is adjusted according to the height of the green body. Afterwards, the full buckle bolts 41 are fixed with nuts, and the first pressing plate 42 and the nylon band 43 are connected to the connecting plate at the end of the first bracket 38 by screws to realize soft connection between all the first brackets 38. The first cylinder block 44 links to each other with the connecting plate of the first bracket 36 by bolts, the front end flange of the first split cylinder 45 is fixed on the first cylinder block 44 by bolts, and the rod head joint bearing of the first split cylinder 45 passes through The pin shafts are respectively connected with the first ear plates 46 of the first brackets 38 on both sides. Depression rods 47 are fixed on the first support 38 by nuts and springs 48, and the distance between the depression rods 47 on the first support 38 is determined by the length of the green body. The sprocket shaft 49 is supported on the belt seat bearing 50, and the belt seat bearing 50 is fixed on the side connection plate of the frame 15 by bolts. The driving sprocket 51 and the synchronous sprocket 52 are connected to the sprocket shaft 49 by a key, and the tension sprocket 53 The built-in bearing is supported on the vertical shaft 54, and the other end of the vertical shaft 54 is fixed on the support seat 55 of the first bracket 36 through a nut, and the full button bolt is screwed into the threaded hole on the side of the support seat 55 to support the vertical shaft 54, and the synchronous roller chain 56 is wound Through the driving sprocket 51 and the tensioning sprocket 53, the chain ends are connected to the chain plates 57 of the first brackets 38 on both sides. Rotate the screw mandrel 33, and the screw nut seat 35 moves up and down with the first bracket 36 and the first support 38, so that the equipment has the function of dividing the blanks with different widths.
下分缝机构的结构原理与上分缝机构相同,包括直线导轨副、第二托架、第二支架、第二中间定位座、尼龙带、第二气缸座、第二分缝气缸、第二耳板、滚子链及张紧链轮。直线导轨副58的滑轨通过螺栓固定在第二托架59的上面连接板上,直线导轨副58的滑块通过螺栓与第二支架60下面的连接板相连。第二中间定位座61通过螺栓固定在第二托架59中间的第二支板62上,全扣螺栓63旋入第二支架60两端侧面的螺纹孔,根据坯体高度调整第二支架60间的最小间距,之后用螺母把全扣螺栓63固定,第二压板64、尼龙带65通过螺钉与第二支架60端部连接板相连,实现所有第二支架60之间软连接。第二气缸座66通过螺栓与第二托架59的连接板相连,第二分缝气缸67前端法兰通过螺栓固定在第二气缸座66上,第二分缝气缸67的杆头关节轴承通过销轴分别与两侧第二支架60的第二耳板68相连。第二支架60上焊有一排方管钢69,方管钢69上面钢板封头,钢板上粘有上表面开槽的橡胶板70,第二支架60上方管钢69的间距由坯体长度决定。下分缝机构的张紧链轮71与上分缝机构的相同,安装在第二托架59的支撑架72上,同步滚子链73绕过同步链轮52、张紧链轮71,链端与两侧第二支架60的链板74相连。第一分缝气缸45和第二分缝气缸67同时工作,无杆腔进气,活塞杆伸出,同步滚子链机构工作,拽着第一支架38和第二支架60沿直线导轨副同步向两侧行走,实现坯体同步分缝的功能。第一分缝气缸45和第二分缝气缸67前后终端带可调缓冲装置,工作稳定性能好。 The structure principle of the lower seam mechanism is the same as that of the upper seam mechanism, including the linear guide pair, the second bracket, the second bracket, the second middle positioning seat, the nylon belt, the second cylinder seat, the second seam cylinder, the second Lugs, roller chains and tensioning sprockets. The slide rail of the linear guide rail pair 58 is fixed on the upper connection plate of the second bracket 59 by bolts, and the slide block of the linear guide rail pair 58 is connected with the connection plate below the second support 60 by bolts. The second intermediate positioning seat 61 is fixed on the second support plate 62 in the middle of the second bracket 59 by bolts, and the full-thread bolts 63 are screwed into the threaded holes on the two ends of the second bracket 60, and the second bracket 60 is adjusted according to the height of the green body. Afterwards, the full buckle bolts 63 are fixed with nuts, and the second pressing plate 64 and the nylon band 65 are connected to the connecting plate at the end of the second bracket 60 by screws to realize soft connection between all the second brackets 60. The second cylinder base 66 links to each other with the connecting plate of the second bracket 59 by bolts, and the flange of the front end of the second split cylinder 67 is fixed on the second cylinder base 66 by bolts, and the rod head joint bearing of the second split cylinder 67 passes through The pin shafts are respectively connected with the second ear plates 68 of the second brackets 60 on both sides. A row of square tube steel 69 is welded on the second bracket 60, the steel plate head is on the square tube steel 69, the rubber plate 70 with grooves on the upper surface is glued to the steel plate, and the distance between the tube steel 69 above the second bracket 60 is determined by the length of the green body . The tensioning sprocket 71 of the lower seaming mechanism is the same as that of the upper seaming mechanism, and is installed on the support frame 72 of the second bracket 59. The synchronous roller chain 73 walks around the synchronous sprocket 52, the tensioning sprocket 71, and the chain The ends are connected with the chain plates 74 of the second brackets 60 on both sides. The first split cylinder 45 and the second split cylinder 67 work at the same time, the air in the rodless cavity, the piston rod stretches out, and the synchronous roller chain mechanism works, dragging the first bracket 38 and the second bracket 60 along the linear guide rail pair synchronously Walk to both sides to realize the function of synchronous splitting of the green body. The front and rear terminals of the first split cylinder 45 and the second split cylinder 67 are equipped with adjustable buffer devices, and the working stability is good.
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| CN201520434721.3U CN205112070U (en) | 2015-06-24 | 2015-06-24 | Synchronous body stitch -separating machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107651433A (en) * | 2017-09-06 | 2018-02-02 | 安徽同步自动化科技有限公司 | A kind of dry body arranges conveyer |
| CN108974441A (en) * | 2018-09-08 | 2018-12-11 | 王贤淮 | The vanning clutch transmission device of container and lid |
| CN110938790A (en) * | 2019-12-13 | 2020-03-31 | 张彩仲 | High-automation-degree profile steel hot galvanizing system |
-
2015
- 2015-06-24 CN CN201520434721.3U patent/CN205112070U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107651433A (en) * | 2017-09-06 | 2018-02-02 | 安徽同步自动化科技有限公司 | A kind of dry body arranges conveyer |
| CN107651433B (en) * | 2017-09-06 | 2019-10-22 | 安徽同步自动化科技有限公司 | A kind of dry body arrangement conveyer |
| CN108974441A (en) * | 2018-09-08 | 2018-12-11 | 王贤淮 | The vanning clutch transmission device of container and lid |
| CN110938790A (en) * | 2019-12-13 | 2020-03-31 | 张彩仲 | High-automation-degree profile steel hot galvanizing system |
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Address after: 155100 No. 57 Changhong Road, pointed mountain, Heilongjiang, Shuangyashan Patentee after: CECEP ORIENTAL SHUANGYASHAN BUILDING MATERIAL EQUIPMENT CO.,LTD. Patentee after: BEIJING ORIENTAL XINQIANG EQUIPMENT MANUFACTURE CO.,LTD. Address before: 155100 No. 57 Changhong Road, pointed mountain, Heilongjiang, Shuangyashan Patentee before: Shuangyashan Oriental Wall Material Group Co.,Ltd. Patentee before: BEIJING ORIENTAL XINQIANG EQUIPMENT MANUFACTURE CO.,LTD. |
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Granted publication date: 20160330 |