CN202440597U - Automatic high-precision wax oil coating device - Google Patents
Automatic high-precision wax oil coating device Download PDFInfo
- Publication number
- CN202440597U CN202440597U CN2012200529859U CN201220052985U CN202440597U CN 202440597 U CN202440597 U CN 202440597U CN 2012200529859 U CN2012200529859 U CN 2012200529859U CN 201220052985 U CN201220052985 U CN 201220052985U CN 202440597 U CN202440597 U CN 202440597U
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- Prior art keywords
- wax oil
- wax
- gear pump
- synchronous
- synchronous wheel
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- 239000011248 coating agent Substances 0.000 title abstract 7
- 238000000576 coating method Methods 0.000 title abstract 7
- 230000001360 synchronised effect Effects 0.000 claims abstract description 29
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000004018 waxing Methods 0.000 claims description 17
- 238000010438 heat treatment Methods 0.000 claims description 15
- 230000005693 optoelectronics Effects 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 10
- 238000012360 testing method Methods 0.000 claims description 7
- 238000009941 weaving Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 61
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000012937 correction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The utility model provides an automatic high-precision wax oil coating device comprising a stepping motor, a gear pump, a hot runner type wax coating mechanism, a wax oil input pipe, a wax oil output pipe, a synchronous detection mechanism and a control circuit module. The power output shaft of the stepping motor is connected with the power input end of the gear pump; the wax oil input pipe is connected with a wax oil input end of the gear pump; the wax oil input pipe is provided with a temperature difference sensor; the wax oil output end of the gear pump is connected with the wax oil input opening of the hot runner type wax coating mechanism through the wax oil output pipe; two wax oil output holes are arranged on the hot runner type wax coating mechanism; the synchronous detection mechanism consists of a synchronous wheel, a synchronous wheel shaft and a sensed type approach switch; the synchronous wheel is connected with the side of the hot runner type wax coating mechanism through the synchronous wheel shaft; a plurality of round through holes are uniformly arranged on the synchronous wheel; and the sensed type approach switch is arranged at the side of the synchronous wheel corresponding to the round holes. The automatic high-precision wax oil coating device provided by the utility model has the advantages of high automation, high machining precision and low cost.
Description
Technical field
The utility model relates to a kind of automation equipment of the system line industry of weaving, and is specifically related to a kind of wax oil device of going up.
Background technology
The wax oil device all is to adopt traditional oil tanker to roll to go up the wax oil mode basically on the product line of the line of weaving system in the prior art, industry.In process; Not only need carry out open type to whole wax oil container and heat, warm-up time is long, power consumption is big, also need regularly add wax oil to guarantee the uniformity of liquid level; Take up the container bottom wax oil and can not make full use of and cause waste, the utilization rate of wax oil is not high; The runner that oils can not be followed the tracks of Trace speed; In case oil temperature, wax oil liquid level and Trace speed changes and can not be controlled timely and accurately; Just be difficult to comparatively even with last fuel-flow control, have a strong impact on the olein degree of waxing, make the color of product and degree of lubrication receive bigger influence.Though the precision height that oils of the external high-end equipment that oils, it costs an arm and a leg, and function singleness, even needs a whole set of central control system of outfit to use, and is unfavorable for large-scale promotion.
The utility model content
The purpose of the utility model is to overcome deficiency of the prior art, and wax oil device on the automatic, high precision that a kind of automaticity is high, machining accuracy is high, with low cost is provided.
The purpose of the utility model realizes through following scheme: wax oil device on a kind of automatic, high precision; Comprise stepper motor, gear pump, hot flow path formula heating waxing mechnism, wax oil input pipe, wax oil efferent duct, synchronous detecting mechanism, motor speed testing agency and control circuit module; The power output shaft of said stepper motor is connected with the power intake of said gear pump; Said wax oil input pipe is connected in the wax oil input of said gear pump; Said wax oil input pipe is provided with and is used to detect the temperature sensor that whether wax oil is full of in the wax oil input pipe; The wax oil output of said gear pump is connected through the wax oil input port of said wax oil efferent duct with said hot flow path formula heating waxing mechnism; Said hot flow path formula heating waxing mechnism is provided with two wax oil delivery outlets that are used for to wax oil on the weaving product line; Said synchronous detecting mechanism is by synchronizing wheel, wheel shaft and induction type constitute near switch synchronously; Said synchronizing wheel is installed on the side that said hot flow path formula heats waxing mechnism through said synchronous wheel shaft, and said synchronizing wheel evenly is provided with a plurality of manholes, and said induction type is arranged at the side of said synchronizing wheel corresponding to these manholes near switch; Said motor speed testing agency is made up of motor speed detection dish and optoelectronic switch with the coaxial installation of said stepper motor; Said motor speed detection dish is arranged at the rear side of said stepper motor, and said optoelectronic switch is arranged at the side of said motor speed detection dish, and said stepper motor, said temperature sensor, said induction type all are electrically connected with said control circuit module near switch, said optoelectronic switch.
Said synchronous wheel shaft is the synchronous wheel shaft of lever interconnection system, and the tail end of said synchronous wheel shaft is provided with magnetic texure, and the side of said magnetic texure is provided with Hall element, and said Hall element is electrically connected with said control circuit module.
The advantage of the utility model is: the utility model has high-precision temperature control, the output of high accuracy wax oil, automatic tracking Control, line length is measured control accurately, broken string detects, lacks multinomial utility functions such as the automatic detection of wax automatically.With respect to traditional last wax oil device, the utility model precision is high, function is strong, also have energy-efficient, practice thrift the advantage that wax oil, volume Xiao Yi are installed in a large number; And with respect to external high-end devices, the utlity model has diverse in function, price is low, use is flexible, can be single independent advantage of installing.The utility model suitable with prior art in all wire bonder types be used.
Description of drawings
Fig. 1 is the Facad structure sketch map of the utility model;
Fig. 2 is the left side structural representation of Fig. 1;
Fig. 3 is the right side structural representation of Fig. 1.
In the drawings: the 1-stepper motor; The 2-gear pump; 3-hot flow path formula heating waxing mechnism; 4-wax oil delivery outlet; 5-wax oil input pipe; The 6-temperature sensor; 7-wax oil efferent duct; The 8-synchronizing wheel; The 9-manhole; The synchronous wheel shaft of 10-; The 11-induction type is near switch; The 12-control circuit module; The 13-Hall element; The 14-optoelectronic switch; 15-motor speed detection dish.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further specified.
Like Fig. 1, Fig. 2, shown in Figure 3; Wax oil device on a kind of automatic, high precision; Comprise stepper motor 1, gear pump 2, hot flow path formula heating waxing mechnism 3, wax oil input pipe 5, wax oil efferent duct 7, synchronous detecting mechanism, motor speed testing agency and control circuit module 12; The power output shaft of stepper motor 1 is connected with the power intake of gear pump 2; Wax oil input pipe 5 is connected in the wax oil input of gear pump 2; Wax oil input pipe 5 is provided with and is used to detect the temperature sensor 6 that whether wax oil is full of in the wax oil input pipe 5, and the wax oil output of gear pump 2 is connected through the wax oil input port of wax oil efferent duct 7 with hot flow path formula heating waxing mechnism 3, and hot flow path formula heating waxing mechnism 3 is provided with two wax oil delivery outlets 4 that are used for to wax oil on the weaving product line; Synchronous detecting mechanism is made up of near switch 11 synchronizing wheel 8, synchronous wheel shaft 10 and induction type; Synchronizing wheel 8 is installed on the side that the hot flow path formula heats waxing mechnism 3 through synchronous wheel shaft 10, and synchronizing wheel 8 evenly is provided with a plurality of manholes 9, and induction type is arranged at the side of synchronizing wheel 8 corresponding to these manholes 9 near switch 11; Motor speed testing agency is made up of with optoelectronic switch 14 the motor speed detection dish 15 with stepper motor 1 coaxial installation; Motor speed detection dish 15 is arranged at the rear side of stepper motor 1, and optoelectronic switch 14 is arranged at the side of motor speed detection dish 15, and stepper motor 1, temperature sensor 6, induction type all are electrically connected with control circuit module 12 near switch 11, optoelectronic switch 14.
In the utility model, adopt hot flow path formula heating waxing mechnism 3, PWM, pid control algorithm to realize the high accuracy and the Stability Control of temperature; The pump speed of gear pump 2 and the control of synchronizing wheel 8 input pulses coupling, the linear speed free position all can be exported wax oil by the actual Trace speed of setting value high precision tracking; Drive the pulse cumulant of synchronizing wheel 8 generations and combine the length correction algorithm to measure track lengths through cabling, can be used as the high precision length controller and use separately; Detect the row operation of going forward side by side through temperature sensor 6 and judge whether be full of wax in the wax oil input pipe 5, detect when undesired output stopping signal and alarm signal to prevent unexpected scarce wax; Controlling machine through the output switching value during fault stops in case producing bad product; Output stopping signal when winding length reaches preseting length then automatically resets and prepares next computation of Period.
As shown in Figure 2, wheel shaft 10 is the synchronous wheel shaft 10 of lever interconnection system synchronously, and the tail end of wheel shaft 10 is provided with magnetic texure synchronously, and the side of magnetic texure is provided with Hall element 13, and Hall element 13 is electrically connected with control circuit module 12.The moment that produces during lever principle reflection cabling through synchronous wheel shaft 10; And judge broken string or off-line with the magnetic strength that Hall element 13 detects synchronous wheel shaft 10 tail ends; And stop wax oil output and stop line length calculating and the maintenance measuring length, provide stopping signal and alarm signal simultaneously.
As shown in Figure 3, the motor speed testing agency that is used to detect this stepper motor 1 rotating speed is installed on the rear side of stepper motor 1.Optoelectronic switch 14 detections through being installed in stepper motor 1 rear end judge with this stepper motor 1 coaxial motor speed detection dish 15 whether stepper motor 1 rotates by the calculated value coupling; And obtain the output quantity with Trace speed coupling; In case detect mismatch signal, output stopping signal and alarm signal are to prevent unexpected wax and the protection stepper motor 1 of lacking.
When work, at first the amount of waxing is set (like 15 gram/kms), the kind of wax is set wax temperature (like 65 degree) again if need heat then, if need the control length of wire bonding also will be set (as 3500 meters).After configuring above-mentioned value, be withdrawn into runnable interface, device just begins initialization; The warming module of hot flow path formula heating waxing mechnism 3 begins to heat, and increases the time that wax oil stops let wax oil be able to abundant heating in module, the wax oil that temperature sensor 6 is judged in the wax oil input pipes 5 through designing long hot flow path; Wax oil is full of, after wax oil abundance, temperature reach setting value, start; Ready light Chang Liang, and closed starting-up signal is prepared start.When wire bonder brings into operation; Line on the synchronizing wheel 8 can drive wheel turns and detected the manhole 9 on the synchronizing wheels 8 and change into real-time pulse near switch 11 by induction type and calculate track lengths and speed; Output quantity through central processing unit calculates coupling by setting value is come control gear pump 2; Gear pump 2 is compressed into heating module with wax oil; Heating module is to being heated to setting value by the wax oil of gear pump 2 input, and the pressure of gear pump 2 inputs pass through down two wax oil delivery outlets 4 with the wax oil extrusion to cabling.The moment that the synchronizing wheel 8 that is taken up by cabling simultaneously produces to top offset; Depress at lever principle effect lower tail through rotating synchronous wheel shaft 10; The magnetic texure of wheel shaft 10 tail ends can and be judged wired the operation thus away from the Hall element that detects its magnetic strength 13 synchronously, otherwise can not export wax oil and calculate track lengths and can judge accidents such as broken string or off-line.Value and the calculated value of setting after 14 pairs of motor speed detections of optoelectronic switch dish 15 detects in service judges relatively whether stepper motor 1 does not change or whether stepper motor 1 actual rotation speed is correct; If stepper motor 1 does not change or actual rotation speed then can be shut down and report to the police when inaccurate, with protective device with prevent that output error from producing defective products.
Should be noted that at last; Above content is only in order to explain the technical scheme of the utility model; But not to the restriction of the utility model protection domain; The simple modification that those of ordinary skill in the art carries out the technical scheme of the utility model perhaps is equal to replacement, does not all break away from the essence and the scope of the utility model technical scheme.
Claims (2)
1. wax oil device on the automatic, high precision; It is characterized in that: the wax oil device comprises stepper motor, gear pump, hot flow path formula heating waxing mechnism, wax oil input pipe, wax oil efferent duct, synchronous detecting mechanism, motor speed testing agency and control circuit module on the said automatic, high precision; The power output shaft of said stepper motor is connected with the power intake of said gear pump; Said wax oil input pipe is connected in the wax oil input of said gear pump; Said wax oil input pipe is provided with and is used to detect the temperature sensor that whether wax oil is full of in the wax oil input pipe; The wax oil output of said gear pump is connected through the wax oil input port of said wax oil efferent duct with said hot flow path formula heating waxing mechnism; Said hot flow path formula heating waxing mechnism is provided with two wax oil delivery outlets that are used for to wax oil on the weaving product line; Said synchronous detecting mechanism is by synchronizing wheel, wheel shaft and induction type constitute near switch synchronously; Said synchronizing wheel is connected in the side that said hot flow path formula heats waxing mechnism through said synchronous wheel shaft, and said synchronizing wheel evenly is provided with a plurality of manholes, and said induction type is arranged at the side of said synchronizing wheel corresponding to these manholes near switch; Said motor speed testing agency is made up of motor speed detection dish and optoelectronic switch with the coaxial installation of said stepper motor; Said motor speed detection dish is arranged at the rear side of said stepper motor, and said optoelectronic switch is arranged at the side of said motor speed detection dish, and said stepper motor, said temperature sensor, said induction type all are electrically connected with said control circuit module near switch, said optoelectronic switch.
2. according to wax oil device on the described automatic, high precision of claim 1; It is characterized in that: said synchronous wheel shaft is the synchronous wheel shaft of lever interconnection system; The tail end of said synchronous wheel shaft is provided with magnetic texure; The side of said magnetic texure is provided with Hall element, and said Hall element is electrically connected with said control circuit module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200529859U CN202440597U (en) | 2012-02-17 | 2012-02-17 | Automatic high-precision wax oil coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200529859U CN202440597U (en) | 2012-02-17 | 2012-02-17 | Automatic high-precision wax oil coating device |
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| Publication Number | Publication Date |
|---|---|
| CN202440597U true CN202440597U (en) | 2012-09-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200529859U Expired - Fee Related CN202440597U (en) | 2012-02-17 | 2012-02-17 | Automatic high-precision wax oil coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202440597U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103073301A (en) * | 2012-10-30 | 2013-05-01 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic foot waxing device for daily ceramic bowl body |
| CN105565077A (en) * | 2014-11-05 | 2016-05-11 | 江苏景盟针织企业有限公司 | Automatic yarn waxing method |
| CN105621158A (en) * | 2014-11-05 | 2016-06-01 | 江苏景盟针织企业有限公司 | Yarn waxing device |
| CN109365212A (en) * | 2016-08-20 | 2019-02-22 | 王永超 | A kind of more uniform efficient Wax applyor of shoemaking fabric of waxing |
| CN109898199A (en) * | 2018-04-04 | 2019-06-18 | 里特机械公司 | Waxing method, waxing equipment and the such textile machine of textile machine |
| CN112301482A (en) * | 2020-10-26 | 2021-02-02 | 孙发三 | Spinning twisting device based on machine self-rotating speed uniform waxing |
-
2012
- 2012-02-17 CN CN2012200529859U patent/CN202440597U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103073301A (en) * | 2012-10-30 | 2013-05-01 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic foot waxing device for daily ceramic bowl body |
| CN103073301B (en) * | 2012-10-30 | 2014-09-10 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic foot waxing device for daily ceramic bowl body |
| CN105565077A (en) * | 2014-11-05 | 2016-05-11 | 江苏景盟针织企业有限公司 | Automatic yarn waxing method |
| CN105621158A (en) * | 2014-11-05 | 2016-06-01 | 江苏景盟针织企业有限公司 | Yarn waxing device |
| CN109365212A (en) * | 2016-08-20 | 2019-02-22 | 王永超 | A kind of more uniform efficient Wax applyor of shoemaking fabric of waxing |
| CN109898199A (en) * | 2018-04-04 | 2019-06-18 | 里特机械公司 | Waxing method, waxing equipment and the such textile machine of textile machine |
| CN112301482A (en) * | 2020-10-26 | 2021-02-02 | 孙发三 | Spinning twisting device based on machine self-rotating speed uniform waxing |
| CN112301482B (en) * | 2020-10-26 | 2021-11-12 | 浙江伊兰文科技股份有限公司 | Spinning twisting device based on machine self-rotating speed uniform waxing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170628 Address after: 402, D, building 22, seven Guangzhou street, Yongping street, Yongtai village, Baiyun District, Baiyun District, Guangdong, 510000 Patentee after: Guangzhou run road electrical and Mechanical Technology Co., Ltd. Address before: 606 room 15, 510000 Nanyuan street, Haizhuqu District, Guangdong, Guangzhou Patentee before: Chen Guocai |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120919 Termination date: 20200217 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |