Summary of the invention
Technical problem to be solved by this invention is just to provide a kind of storage battery cast-welding utmost point group and enters box automaton, simple in structure, is swift in motion, and has improved efficiency, has reduced cost.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: a kind of storage battery cast-welding utmost point group enters box automaton, comprise frame, frame front is provided with into mould and mould emptier, it is characterized in that: described frame is provided with utmost point group fixture horizontal feed structure, described frame is provided with utmost point group fixture exhaustion mechanism at utmost point group fixture horizontal feed structure front-end position, described frame is provided with utmost point group fixture position limiting structure at utmost point group fixture horizontal feed structure middle section position, described frame is provided with above utmost point group fixture position limiting structure presses box structure, described frame is provided with climax group structure below utmost point group fixture position limiting structure, utmost point group fixture exhaustion mechanism is by the utmost point group fixture pull-out after cast welding extremely in group's fixture horizontal feed structure, utmost point group fixture position limiting structure rests between pressure box structure and climax group structure the utmost point group fixture of carrying in utmost point group fixture horizontal feed structure, described pressure box structure presses down battery case, the utmost point group in utmost point group fixture is headed into battery case by climax group structure, described utmost point group fixture exhaustion mechanism comprises arm-tie, arm-tie rear end connects pull-out cylinder, described arm-tie front end is provided with manipulator, described enter mould and mould emptier comprise portal body, support body crossbeam top is provided with a upper cylinder, support body crossbeam below is provided with a lower cylinder, the piston rod of upper cylinder stretches to support body crossbeam below and connects lower cylinder, the piston rod jockey location structure of lower cylinder, utmost point group fixture after the cast welding demoulding is positioned on utmost point group fixture location structure.
Preferably, described press flask structure comprises presses box frame, described pressure box frame upper vertical arranges a pressure box cylinder, the piston-rod lower end of described pressure box cylinder connects a briquetting, and described briquetting is circular slab, and on briquetting, planar central is provided with a projection, described projection is connected with the piston rod thread of pressing box cylinder, described climax group structure comprises a vertically disposed climax group cylinder, and the piston rod upper end of described climax group cylinder connects a utmost point group jacking block, the utmost point group in the corresponding utmost point group of described utmost point group jacking block fixture.
Preferably, described utmost point group fixture horizontal feed structure comprises the drive sprocket of being located at frame rear and front end, driving chain is installed on drive sprocket, and described frame is provided with a drive sprocket below the drive sprocket of rear end, and described drive sprocket is connected with a motor by chain drive-belt.
Preferably, described utmost point group fixture position limiting structure comprises the cylinder that stops being horizontally placed in frame, described frame arranges a rear inductive switch above stopping cylinder, frame arranges a front inductive switch in rear inductive switch front, before being delivered in utmost point group fixture horizontal feed structure, the utmost point group fixture when inductive switch position, stops that the piston rod of cylinder stretches out, in the time that utmost point group fixture is blocked cylinder piston rod and withstands, rear inductive switch senses utmost point group fixture, and utmost point group fixture horizontal feed structure stops.
Preferably, described manipulator comprises and is horizontally disposed with two arms, two arm left and right are parallel, between two arm front ends, be provided with a finger axle, the described finger axle left and right sides is respectively equipped with a finger, finger relies on self gravitation sagging under nature, described manipulator is provided with simultaneously and prevents that finger is by the upset position limiting structure of front turning over, described finger axle is thin ends and thick middle multidiameter structure, transfer on arm in finger axle two ends, finger switching is at finger axle two ends and be positioned at inboard arm.
Preferably, described finger is L-shaped, points and comprises vertical main part and horizontal joint component, and the transit point of finger and finger axle is positioned at the link position below of vertical main part and horizontal joint component.
Preferably, described upset position limiting structure is the locating shaft of being located at inboard arm, and described locating shaft is arranged on finger and the transit point rear side of pointing axle, and finger horizontal joint component under nature is supported on locating shaft.
Preferably, width and the length of the vertical main part of described finger are all greater than horizontal joint component, vertical main part lower end is provided with drag hook, and the length of described locating shaft protrusion inboard arm is greater than the broadband of finger, and described finger axle two ends pass arm outside spacing by split pin.
Preferably, described fixture location structure comprises fixture stand, the described fixture stand left and right sides is respectively equipped with the fixture location notch of a longitudinal extension, article two, fixture location notch is parallel to each other, described fixture stand comprises two horizontally disposed fixture location-plates being located at respectively the fixture stand left and right sides, fixture location notch is located at fixture location-plate below, fixture location-plate upper horizontal arranges a upper backup pad, the upper backup pad left and right sides is connected with fixture location-plate by connecting plate, it is L shaped location notch profile plate that described fixture location-plate below connects a cross section, location notch profile plate side top and fixture location-plate bottom surface are fixed, between location notch profile plate base and fixture location-plate, form breach.
Preferably, described lower cylinder top is fixed on the cylinder connecting plate of a level, and a guide rod is vertically fixed respectively in the cylinder connecting plate left and right sides, and the described support body crossbeam left and right sides is respectively equipped with a guide pin bushing, and described leader casing is connected in described guide pin bushing.
The present invention by utmost point group fixture exhaustion mechanism by the utmost point group fixture pull-out after the cast welding demoulding extremely in group's fixture horizontal feed structure, the utmost point group fixture completing after cast welding is carried extremely group's fixture position limiting structure by utmost point group fixture horizontal feed structure, then press box structure to coordinate and pack the utmost point group in utmost point group fixture into battery case with climax group structure, simple in structure, be swift in motion, improve efficiency, reduced cost.
Embodiment
Illustrate storage battery cast-welding utmost point group and enter the embodiment of box automaton below in conjunction with Fig. 1 to Fig. 6, this automaton comprises frame 50, described frame is provided with utmost point group fixture horizontal feed structure 53, described frame is provided with utmost point group fixture exhaustion mechanism 4 at utmost point group fixture horizontal feed structure 53 front-end positions, described frame 50 is provided with utmost point group fixture position limiting structure at utmost point group fixture horizontal feed structure 53 middle section positions, described frame 50 is provided with above utmost point group fixture position limiting structure presses box structure 51, described frame 50 is provided with climax group structure 52 below utmost point group fixture position limiting structure, utmost point group fixture exhaustion mechanism 4 pulls out the utmost point group fixture 20 after cast welding extremely in group's fixture horizontal feed structure 53, utmost point group fixture position limiting structure rests between pressure box structure 51 and climax group structure 52 utmost point group fixture of carrying in utmost point group fixture horizontal feed structure, described pressure box structure 51 presses down battery case 514, the utmost point group in utmost point group fixture is headed into battery case by climax group structure 52.
Described pressure box structure 51 comprises presses box frame 510, described pressure box frame upper vertical arranges a pressure box cylinder 511, the piston-rod lower end of described pressure box cylinder connects a briquetting 512, described briquetting 512 is circular slab, on briquetting, planar central is provided with a projection 513, described projection is connected with the piston rod thread of pressing box cylinder, described climax group structure 52 comprises a vertically disposed climax group cylinder 522, the piston rod upper end of described climax group cylinder 522 connects a utmost point group jacking block 521, the utmost point group in the corresponding utmost point group fixture 20 of described utmost point group jacking block 521.
Described utmost point group fixture horizontal feed structure 53 comprises the drive sprocket 535 of being located at frame 50 rear and front ends, driving chain 534 is installed on drive sprocket, driving chain 534 is arranged side by side two, described frame is provided with a drive sprocket 533 below the drive sprocket of rear end, and described drive sprocket 533 is connected with a motor 531 by chain drive-belt 532.
Described utmost point group fixture position limiting structure comprises being horizontally placed on and stops cylinder 503 in frame 50, described frame arranges a rear inductive switch 502 above stopping cylinder 503, frame 50 arranges a front inductive switch 501 in rear inductive switch 502 fronts, before utmost point group fixture 20 is delivered in utmost point group fixture horizontal feed structure 53 when inductive switch 501 position, the piston rod that stops cylinder 503 stretches out, in the time that utmost point group fixture 20 is blocked cylinder piston rod and withstands, rear inductive switch 502 senses utmost point group fixture and feeds back to control system, then control system control utmost point group fixture horizontal feed structure stops.
Utmost point group fixture exhaustion mechanism 4 comprises arm-tie 40, arm-tie rear end connects cylinder 45, described arm-tie front end is provided with manipulator, described manipulator comprises and is horizontally disposed with two arms 41, two arm left and right are parallel, are provided with a finger axle 42 between two arm front ends, and the described finger axle left and right sides is respectively equipped with a finger 43, finger relies on self gravitation sagging under nature, and described manipulator is provided with simultaneously and prevents that finger is by the upset position limiting structure of front turning over.
Described finger axle 42 is thin ends and thick middle multidiameter structure, transfers on arm in finger axle two ends, and finger 43 switchings are at finger axle two ends and be positioned at inboard arm.Described finger 43 is L-shaped, points and comprises vertical main part 46 and horizontal joint component 47, and the transit point of finger and finger axle is positioned at the link position below of vertical main part and horizontal joint component.Described upset position limiting structure is the locating shaft 44 of being located at inboard arm, and described locating shaft is arranged on finger and the transit point rear side of pointing axle, and finger horizontal joint component under nature is supported on locating shaft.The width of the vertical main part 46 of described finger and length are all greater than horizontal joint component 47, and vertical main part lower end is provided with drag hook 48.Vertical main part 46 lower ends of finger are ladder structure of right angle, and the oblique waist of right-angled trapezium is positioned at downside anterior position, and vertical main part 46 rear sides are just provided with a groove 49 to oblique waist position, and this groove 49 has formed drag hook 48.
The length that described locating shaft 44 protrudes arm 41 inner sides is greater than the broadband of finger.Described finger axle 42 two ends pass arm 41 outsides spacing by split pin.
Described cylinder 45 is three axle cylinders, and three the axis of the piston front ends of three axle cylinders are individually fixed in arm-tie 40 left sides, middle part and right side, and described two arms 41 are located between the axis of the piston of the three axle cylinder left and right sides.
Utmost point group fixture location structure is located on mould and mould emptier; enter mould and mould emptier and comprise portal body 3; support body crossbeam 30 tops are provided with a upper cylinder 31; support body crossbeam below is provided with a lower cylinder 32; the piston rod of upper cylinder stretches to support body crossbeam below and connects lower cylinder, the piston rod jockey location structure of lower cylinder.Portal body 3 bottoms are provided with base plate 35.
Described lower cylinder 32 tops are fixed on the cylinder connecting plate 37 of a level, and a guide rod 33 is vertically fixed respectively in the cylinder connecting plate left and right sides, and described support body crossbeam 30 left and right sides are respectively equipped with a guide pin bushing 34, and described leader casing is connected in described guide pin bushing 34.Can improve the precision that lower cylinder, utmost point group fixture, mould move up and down.
Described utmost point group fixture location structure comprises fixture stand 2, and 23, two fixture location notchs of fixture location notch that described fixture stand 2 left and right sides are respectively equipped with a longitudinal extension are parallel to each other.
Described fixture stand 2 comprises two horizontally disposed fixture location-plates 21 being located at respectively the fixture stand left and right sides, fixture location notch 23 is located at fixture location-plate 21 belows, fixture location-plate 23 upper horizontal arrange a upper backup pad 26, and upper backup pad 26 left and right sides are connected with fixture location-plate 21 by connecting plate 25.
It is L shaped location notch profile plate 22 that described fixture location-plate 21 belows connect a cross section, and location notch profile plate 22 side tops and fixture location-plate 21 bottom surfaces are fixed, and between location notch profile plate 22 bases and fixture location-plate, form breach.Location notch profile plate 22 has surrounded fixture location notch 23 with fixture location-plate 21.
Described fixture stand 2 left and right sides, rear end are respectively equipped with a fixture dog screw 1, and described fixture dog screw 1 comprises screw body, and described screw body end is provided with strong magnet 10.Described fixture location-plate rear end is provided with extension board 24, and extension board extends to the space between two fixture location-plates 21, and described dog screw 1 is threaded on extension board.Described screw body end center offers cylinder groove, and described strong magnet 10 is cylindrical and is embedded in described cylinder groove.Described cylindrical strong magnet is adhered in described cylinder groove by glue.Or strong magnet is truncated cone-shaped, truncated cone-shaped groove is offered at screw body end center, and truncated cone-shaped groove outboard end bore is large, is convenient to like this strong magnet and puts into.
Utmost point group fixture 20 tops are provided with two flanks, utmost point group fixture two flanks insert fixture location notch 23 and realize fixture location, utmost point group fixture inserts then to slide from fixture location notch 23 front ends and enters fixture location notch 23, when utmost point group fixture 20 is during near fixture dog screw 1, strong magnet 10 holds utmost point group fixture 20 effectively.Utmost point group fixture is put into after fixture location notch like this, and strong magnet holds utmost point group fixture effectively, and the location of utmost point group fixture is reliable, has also prevented rocking of utmost point group fixture, and structure is also very simple, only needs to increase the fixture dog screw with strong magnet.And, because dog screw 1 is threaded on extension board 24, can regulate the front and back position of dog screw.
Upper cylinder 31 can drive lower cylinder 32, fixture 20, mould 36 to move up and down simultaneously, and lower cylinder 32 also can move up and down separately to coordinate upper cylinder 31 to move cast welding.
After cast welding completes and enters mould and mould emptier utmost point group fixture 20 is pulled out from mould 36, utmost point group fixture exhaustion mechanism 4 moves, first, pull-out cylinder 45 drives arm-tie 40 to move forward, manipulator arm 41 drives finger 43 to move, due to stopping of utmost point group fixture 20, finger 43 can flip an angle clockwise, then point 43 while moving to utmost point group fixture 20 front, finger 43 relies on self gravitation sagging, while pulling out utmost point group fixture before and after manipulator arm like this, finger has just in time hooked utmost point group fixture, and due to the effect of locating shaft 44, finger acts on utmost point group fixture and completes the pull-out process of fixture.Thereby fixture exhaustion mechanism pull-out utmost point group fixture only needs to do expanding-contracting action, the finger of manipulator can hook utmost point group fixture automatically, simple in structure, is swift in motion.
Utmost point group fixture exhaustion mechanism 4 is positioned at utmost point group fixture horizontal feed structure 53 transporting flat tops, utmost point group fixture exhaustion mechanism 4 is just in time pulled to utmost point group fixture 20 in the plane of driving chain 534, driving chain 534 is provided with two side by side, and two flanks on utmost point group fixture 20 tops are just in time overlapped in the plane of two chains 534.
Utmost point group fixture exhaustion mechanism 4 pulls out the utmost point group fixture 20 after cast welding extremely in group's fixture horizontal feed structure 53, before utmost point group fixture 20 is delivered in the utmost point group fixture horizontal feed structure when inductive switch 501 position, the piston rod that stops cylinder 503 stretches out, in the time that utmost point group fixture 20 is blocked cylinder piston rod and withstands, rear inductive switch 502 senses utmost point group fixture, and utmost point group fixture horizontal feed structure stops.Then press box structure 51 that battery case 514 is pressed down, the utmost point group in utmost point group fixture 20 is headed into battery case 514 by climax group structure 52, finally, press box cylinder 511, climax group cylinder 522 and stop cylinder 503 returns, utmost point group fixture horizontal feed structure 53 continues to carry battery case.