CN103065538B - Indoor drilling accident and well control technology simulation test device - Google Patents
Indoor drilling accident and well control technology simulation test device Download PDFInfo
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Abstract
本发明公开了一种室内钻井事故及井控技术模拟装置,该装置包括井喷模拟试验台、液压循环控制系统两个组成部分。其中井喷模拟试验台包括井架、防喷器组、套管、钻具、水龙头等模拟组件;液压循环控制系统包括流量表、压力表、电控阀门等组件,可以实现对典型钻井事故及其相应井控措施的模拟。模拟装置在实验室内构建,装置整体位于地面,无需打井作业;模拟装置采用有机玻璃管设计,可以直接观察事故模拟过程中套管内油气输运特性;模拟装置采用液压循环系统模拟事故流程中的油气流动,可以较为真实的模拟井喷事故的发生、发展过程。
The invention discloses an indoor drilling accident and well control technology simulation device, which comprises two components of a blowout simulation test bench and a hydraulic circulation control system. Among them, the blowout simulation test bench includes derrick, blowout preventer group, casing, drilling tools, faucets and other simulation components; the hydraulic circulation control system includes flow meters, pressure gauges, electronic control valves and other components, which can realize typical drilling accidents and their corresponding Simulation of well control measures. The simulation device is built in the laboratory, and the device is located on the ground as a whole, without drilling operations; the simulation device is designed with a plexiglass tube, which can directly observe the oil and gas transportation characteristics in the casing during the accident simulation process; the simulation device uses a hydraulic circulation system to simulate the accident process. The oil and gas flow can simulate the occurrence and development process of blowout accident more realistically.
Description
技术领域 technical field
本发明涉及钻井事故模拟与井控技术培训系统,更具体地说,是一种能够安装在室内的,可以实现对钻井液循环、钻井液正常沉降、井漏、抽吸、溢流、油侵井喷、气侵井喷等常规钻井事故流程以及相应井控技术进行模拟的试验装置。The invention relates to a drilling accident simulation and well control technology training system, more specifically, a system that can be installed indoors and can realize drilling fluid circulation, normal drilling fluid settlement, lost circulation, suction, overflow, and oil invasion A test device for simulating conventional drilling accident processes such as blowout and gas invasion blowout and corresponding well control technology.
背景技术 Background technique
钻井事故是影响油气安全生产的重要事故形式之一,随着油田大开发战略的实施,钻井事故的发生越来越频繁,危害越来越大。因此,石油行业对钻井事故及其相应井控技术研究越来越重视。钻井事故及井控技术模拟装置就是为减小钻井事故发生频率,增加井控成功率,减少事故损失而开发的实验装置:一方面,可以为研究分析钻井事故发生流程、研究改进井控技术提供实验条件;另一方面,可以为现场岗位员工熟悉钻井事故流程、提高井控技术实战能力提供培训条件。Drilling accidents are one of the important accident forms that affect the safe production of oil and gas. With the implementation of the oilfield development strategy, drilling accidents occur more and more frequently, and the damage is becoming more and more serious. Therefore, the oil industry pays more and more attention to the research on drilling accidents and corresponding well control technology. The drilling accident and well control technology simulation device is an experimental device developed to reduce the frequency of drilling accidents, increase the success rate of well control, and reduce accident losses. On the other hand, it can provide training conditions for on-site employees to familiarize themselves with the drilling accident process and improve the actual combat ability of well control technology.
传统的钻井事故及井控技术模拟试验装置主要分为两大类:一种为虚拟实验平台,通过计算机模拟构建各种钻井事故井下压力平衡状态,通过虚拟改变程序参数模拟井控技术实现;另一类为实验井模拟平台,通过构建上百米深的实验井模拟钻井事故及相应井控技术,实验井平台具有与真实油气井几乎相同的结构,只是地层内油气压力采用油泵和空气压缩机提供。Traditional drilling accident and well control technology simulation test devices are mainly divided into two categories: one is a virtual experiment platform, which builds various drilling accident downhole pressure balance states through computer simulation, and simulates well control technology by virtual changing program parameters; the other One is the experimental well simulation platform, which simulates drilling accidents and corresponding well control technology by constructing experimental wells with a depth of hundreds of meters. The experimental well platform has almost the same structure as the real oil and gas wells, except that the oil and gas pressure in the formation uses oil pumps and air compressors supply.
然而,虚拟实验平台无法给参与培训人员直观的认识,所有压力条件建立过程都是通过程序实现,无法直观反映其建立过程,井控技术操作感不强;实验井平台则由于需要构建类似于真实井的实验井环境,存在投资较大,难以普及的主要缺点,且由于井下套管内油气状态无法直接观察,对钻井事故建立过程的展示性不强。However, the virtual experimental platform cannot give the trainees an intuitive understanding. All the establishment process of pressure conditions is realized through the program, which cannot directly reflect the establishment process, and the operation sense of well control technology is not strong; The experimental well environment of the well has the main disadvantages of large investment and difficulty in popularization, and because the oil and gas state in the downhole casing cannot be directly observed, the demonstration of the drilling accident establishment process is not strong.
可见,现有的钻井事故及井控技术模拟平台不能很好的满足现有钻井事故及井控技术模拟培训的需求,亟需一种可以弥补上述缺点的钻井事故及井控技术试验装置。It can be seen that the existing drilling accident and well control technology simulation platform cannot well meet the needs of the existing drilling accident and well control technology simulation training, and there is an urgent need for a drilling accident and well control technology test device that can make up for the above shortcomings.
发明内容 Contents of the invention
本发明的目的在于,针对现有钻井事故模拟试验平台的不足之处,提供一种可以安装在室内的,无需打井作业的,能够对常见钻井事故提供可视化模拟的,低成本的钻井事故及井控技术模拟试验装置。The object of the present invention is to, aiming at the deficiencies of the existing drilling accident simulation test platform, provide a low-cost drilling accident and monitoring platform that can be installed indoors, does not require drilling operations, and can provide visual simulation for common drilling accidents. Well control technology simulation test device.
本发明通过以下的技术方案实现:一种室内钻井事故模拟装置,包括:钻井事故模拟试验台架与液压循环系统,所述钻井事故模拟试验台架包括:钻具牵引电机组、钻具装配体、排气管、上连接法兰、地面模拟板、下连接法兰、有机玻璃套管、二层台模拟台架和井架模拟台架,所述钻具牵引电机组固定在井架模拟台架上,并且通过传动机构与钻具装配体连接,所述钻具牵引电机组通过正反转带动所述钻具装配体的上提和下放;所述上连接法兰固定在所述二层台模拟台架上,所述排气管贯穿所述上连接法兰;其特征在于:所述有机玻璃套管通过所述上连接法兰和所述下连接法兰固定安装到所述二层台模拟台架上,所述钻井事故模拟试验台架还包括相互独立的多个钻井液进出口,所述多个钻井液进出口与所述液压循环系统连接所述液压循环系统通过泵和阀的调节控制,在所述模拟装置内构建不同的压力平衡条件,以实现对井喷事故流程及相应井控技术的模拟。The present invention is realized through the following technical solutions: an indoor drilling accident simulation device, including: a drilling accident simulation test bench and a hydraulic circulation system, and the drilling accident simulation test bench includes: a drilling tool traction motor unit, a drilling tool assembly , an exhaust pipe, an upper connection flange, a ground simulation board, a lower connection flange, a plexiglass casing, a two-story platform simulation platform and a derrick simulation platform, and the drilling tool traction motor unit is fixed on the derrick simulation platform , and is connected with the drilling tool assembly through a transmission mechanism, the drilling tool traction motor unit drives the lifting and lowering of the drilling tool assembly through forward and reverse rotation; the upper connecting flange is fixed on the second-floor table On the bench, the exhaust pipe runs through the upper connecting flange; it is characterized in that: the plexiglass casing is fixedly installed on the second-floor platform through the upper connecting flange and the lower connecting flange On the bench, the drilling accident simulation test bench also includes a plurality of drilling fluid inlets and outlets independent of each other, and the plurality of drilling fluid inlets and outlets are connected to the hydraulic circulation system. The hydraulic circulation system is regulated by pumps and valves. Controlling, constructing different pressure balance conditions in the simulation device, so as to realize the simulation of the blowout accident process and the corresponding well control technology.
根据本发明的另一个方面,有机玻璃套管的管壁厚度及内径设计符合压力容器的强度标准。According to another aspect of the present invention, the wall thickness and inner diameter of the plexiglass sleeve are designed to meet the strength standards of pressure vessels.
根据本发明的另一个方面,所述下连接法兰采用不锈钢材质,在下连接法兰上设置与所述液压循环系统连接的6个钻井液进出口。According to another aspect of the present invention, the lower connecting flange is made of stainless steel, and six drilling fluid inlets and outlets connected to the hydraulic circulation system are arranged on the lower connecting flange.
根据本发明的另一个方面,所述钻具装配体包括方钻杆、钻铤、方钻杆钻铤连接头、导向螺栓、钻杆、钻头、弹簧,其中所述方钻杆连接钻铤,并通过方钻杆钻铤连接头与钻杆连接,钻杆连接钻头,其中所述方钻杆、钻铤,钻杆是中空的,方钻杆顶部设置钻井液注入口,该钻井液注入口是所述多个钻井液进出口之一,钻井液进入该钻井液注入口并流向钻杆内部后通过钻杆下端的开孔进入有机玻璃套管内,通过下连接法兰上设置的钻井液抽出口被抽出有机玻璃套管,该钻井液抽出口是所述多个钻井液进出口之一。According to another aspect of the present invention, the drilling tool assembly includes a kelly, a drill collar, a kelly joint, a guide bolt, a drill pipe, a drill bit, and a spring, wherein the kelly is connected to the drill collar, And connect the drill pipe through the kelly drill collar joint head, the drill pipe is connected to the drill bit, wherein the kelly, the drill collar, and the drill pipe are hollow, and the top of the kelly is provided with a drilling fluid injection port, and the drilling fluid injection port It is one of the multiple drilling fluid inlets and outlets. The drilling fluid enters the drilling fluid injection port and flows to the inside of the drill pipe. The port is drawn out of the plexiglass casing, and the drilling fluid pumping port is one of the plurality of drilling fluid inlets and outlets.
根据本发明的另一个方面,所述钻具装配体还包括压力密封环,压力密封环位于方钻杆钻铤连接头与钻杆之间,密封钻具装配体与有机玻璃套管,使得钻具装配体上下移动的过程中不破坏已在有机玻璃套管内建立起来的压力平衡,其中所述压力密封环主体为不锈钢材质,其周围设置密封橡胶圈。According to another aspect of the present invention, the drilling tool assembly further includes a pressure sealing ring, which is located between the kelly joint and the drill pipe, and seals the drilling tool assembly and the plexiglass casing so that the drill The pressure balance established in the plexiglass sleeve is not damaged during the up and down movement of the assembly. The main body of the pressure sealing ring is made of stainless steel, and a sealing rubber ring is arranged around it.
根据本发明的另一个方面,导向螺栓通过螺纹连接固定在压力密封环上,并穿过方钻杆钻铤连接头,为压力密封环相对于钻杆的轴向运动提供导向作用;弹簧安装在方钻杆钻铤连接头与压力密封环之间,在钻井液充满有机玻璃套管形成稳定的压力环境时保证弹簧未完全压缩,使得在方钻杆钻铤连接头与压力密封环之间留下一定的行程空间,为下放钻杆提供缓冲环节,防止钻具牵引电机组超载负荷而烧毁,同时保证钻具装配体能够在压力环境下模拟起下钻。According to another aspect of the present invention, the guide bolt is fixed on the pressure seal ring through threaded connection, and passes through the kelly drill collar joint to provide guidance for the axial movement of the pressure seal ring relative to the drill pipe; the spring is installed on the Between the kelly joint and the pressure seal ring, ensure that the spring is not fully compressed when the drilling fluid is filled with the plexiglass casing to form a stable pressure environment, so that there is a gap between the kelly joint and the pressure seal ring. A certain stroke space is provided to provide a buffer link for the lowering of the drill pipe, so as to prevent the drilling tool traction motor unit from being burnt due to overload, and at the same time ensure that the drilling tool assembly can simulate tripping in a pressure environment.
根据本发明的另一个方面,所述液压循环系统包括:油箱,液位计,钻井液输入泵,减压阀,节流电磁阀,单向阀,压力传感器,液体流量计,比例溢流阀,空气压缩机,气体流量计,溢流阀,无泄漏电磁阀,安全泄压阀,气体单向阀,气体减压阀,针阀,气体节流阀,钻井液抽出泵,安全溢流阀,油层模拟泵和喷嘴。According to another aspect of the present invention, the hydraulic circulation system includes: an oil tank, a liquid level gauge, a drilling fluid input pump, a pressure reducing valve, a throttling solenoid valve, a check valve, a pressure sensor, a liquid flow meter, and a proportional overflow valve , air compressor, gas flow meter, relief valve, non-leakage solenoid valve, safety relief valve, gas check valve, gas pressure reducing valve, needle valve, gas throttle valve, drilling fluid extraction pump, safety relief valve , reservoir simulation pumps and nozzles.
本发明的室内钻井事故及井控技术模拟装置的控制方法通过以下技术方案来实现:The control method of the indoor drilling accident and well control technology simulation device of the present invention is realized by the following technical solutions:
通过液压循环系统中的钻井液输入泵和第一节流电磁阀调节控制钻井液注入流量,通过液压循环系统中的钻井液抽出泵和第二节流电磁阀调节控制钻井液抽出流量,第一流量计测量所述钻井液注入流量,第二流量计测量所述钻井液抽出流量,当第一流量计和第二流量计示数相同时,在有机玻璃套管内形成稳定循环的钻井液。The drilling fluid injection flow is adjusted and controlled by the drilling fluid input pump and the first throttle solenoid valve in the hydraulic circulation system, and the drilling fluid pumping flow is adjusted and controlled by the drilling fluid extraction pump and the second throttle solenoid valve in the hydraulic circulation system. The flowmeter measures the injection flow rate of the drilling fluid, and the second flowmeter measures the extraction flow rate of the drilling fluid. When the readings of the first flowmeter and the second flowmeter are the same, a stable circulating drilling fluid is formed in the plexiglass casing.
根据本发明的另一个方面,通过在液压循环系统中设置溢流阀溢流压力模拟地层承受压力,在液压循环系统中设置压力表,测量有机玻璃套管内钻井液压力,当所述钻井液压力大于所述溢流压力时,模拟地层压开,发生井漏事故。According to another aspect of the present invention, by setting the relief valve overflow pressure in the hydraulic circulation system to simulate the pressure of the formation, a pressure gauge is set in the hydraulic circulation system to measure the drilling fluid pressure in the plexiglass casing, when the drilling fluid pressure When it is greater than the overflow pressure, the simulated formation is depressed and a lost circulation accident occurs.
根据本发明的另一个方面,通过调节第三节流电磁阀模拟地层空洞容积,所述有机玻璃套管内钻井液液面下降模拟钻井液沉降,通过调节第一节流电磁阀,增加钻井液注入流量,模拟钻井液沉降事故。According to another aspect of the present invention, by adjusting the third throttling solenoid valve to simulate the formation cavity volume, the drilling fluid level in the plexiglass casing drops to simulate the drilling fluid settlement, and by adjusting the first throttling solenoid valve, the injection of drilling fluid is increased flow, to simulate the drilling fluid settlement accident.
根据本发明的另一个方面,快速上提所述钻杆时,所述有机玻璃套管空间内压力下降形成负压,液压循环系统中设置的单向阀开启,外界空气通过单向阀进入所述有机玻璃套管环空模拟抽吸事故。According to another aspect of the present invention, when the drill pipe is lifted up quickly, the pressure in the space of the plexiglass casing drops to form a negative pressure, the check valve set in the hydraulic circulation system opens, and the outside air enters the drill pipe through the check valve. A simulated suction accident in the annulus of the plexiglass casing.
根据本发明的另一个方面,通过控制液压循环系统中的油层模拟泵,并调节第四节流电磁阀,第一减压阀模拟控制地层内储油层压力侵入所述有机玻璃套管,通过设置第一减压阀的压力高于第二减压阀的压力,模拟井喷事故模拟;通过关闭第五节流电磁阀模拟在钻进事故模拟试验台架上设置的防喷器的关闭,使得井喷事故得到控制。According to another aspect of the present invention, by controlling the oil layer simulation pump in the hydraulic circulation system and adjusting the fourth throttling solenoid valve, the first pressure reducing valve simulates and controls the pressure of the oil reservoir in the formation to invade the plexiglass casing, by setting The pressure of the first pressure reducing valve is higher than the pressure of the second pressure reducing valve, simulating the simulation of blowout accident; by closing the fifth throttling solenoid valve, simulating the closing of the blowout preventer set on the drilling accident simulation test bench, so that the blowout The accident is under control.
根据本发明的另一个方面,通过控制空气压缩机,调节气体减压阀,气体节流阀模拟控制地层内储气层压力入侵所述有机玻璃套管,模拟气侵过程。According to another aspect of the present invention, by controlling the air compressor, adjusting the gas decompression valve, and the gas throttle valve, the pressure of the gas reservoir in the formation is simulated and controlled to invade the organic glass casing to simulate the gas invasion process.
附图说明 Description of drawings
图1为本发明的钻井事故及井控技术模拟试验装置整体图;Fig. 1 is the whole figure of drilling accident and well control technology simulation test device of the present invention;
图2为本发明的钻井事故及井控技术模拟试验装置的液压循环控制系统图;Fig. 2 is the hydraulic cycle control system diagram of the drilling accident and well control technology simulation test device of the present invention;
图3为本发明的钻具装配体结构图;Fig. 3 is a structural diagram of the drilling tool assembly of the present invention;
图4为本发明的钻井液循环过程模拟示意图;Fig. 4 is the simulation schematic diagram of the drilling fluid circulation process of the present invention;
图5为本发明的钻井液正常沉降过程模拟示意图;Fig. 5 is the simulation schematic diagram of the drilling fluid normal settlement process of the present invention;
图6为本发明的井漏过程模拟示意图;Fig. 6 is a schematic diagram of simulation of lost circulation process of the present invention;
图7为本发明的抽吸过程模拟示意图;Fig. 7 is a schematic diagram of the simulation of the suction process of the present invention;
图8为本发明的溢流过程模拟示意图;Fig. 8 is the simulation schematic diagram of overflow process of the present invention;
图9为本发明的井喷井涌过程模拟示意图;Fig. 9 is a schematic diagram of the simulation of the blowout and kick process of the present invention;
图10为本发明的气侵井喷过程模拟示意图。Fig. 10 is a schematic diagram of the simulation of the gas invasion blowout process of the present invention.
附图标号:Figure number:
1、钻具牵引电机组 2、钻具装配体 3、排气管1. Drilling tool traction motor unit 2. Drilling tool assembly 3. Exhaust pipe
4、上连接法兰 5、环形防喷器 6、单闸板防喷器4. Upper connecting flange 5. Annular blowout preventer 6. Single ram blowout preventer
7、地面模拟板 8、下连接法兰 9、有机玻璃套管7. Ground simulation board 8. Lower connection flange 9. Plexiglass casing
10、二层台模拟台架 11、井架模拟台架 12、方钻杆10. Two-story platform simulation platform 11. Derrick simulation platform 12. Kelly
13、钻铤 14、方钻杆钻铤连接头 15、导向螺栓13. Drill collar 14. Kelly drill collar connector 15. Guide bolt
16、压力密封环 17、钻杆 18、钻头16. Pressure seal ring 17. Drill pipe 18. Drill bit
19、弹簧19. Spring
具体实施方式 Detailed ways
下面结合附图,详细描述本发明的具体实施方式,本发明不受下述实施案例限制,可根据本发明的技术方案与实际情况确定具体的实施方式。在描述中,在此所使用的某些术语仅用于参照,并不意味着进行限制。The specific implementation of the present invention will be described in detail below in conjunction with the accompanying drawings. The present invention is not limited by the following examples, and the specific implementation can be determined according to the technical solutions and actual conditions of the present invention. In the description, certain terms are used herein for reference only and are not meant to be limiting.
室内钻井事故及井控技术模拟装置,其由钻井事故模拟试验台架与液压循环系统组成。如图1所示,钻井事故模拟试验台架根据陆上石油钻井平台进行结构简化、尺寸缩小设计,为了便于室内地面安装,通过构建平台将模拟地面抬升,使得整个井下套管段位于室内地面上方。其包括:固定在井架模拟台架11上的钻具牵引电机组1,采用钻具牵引电机组1代替传统的缆绳机构实现钻具起下钻,可以克服模拟钻具自重不够的缺点,钻具装配体2,牵引电机组1和钻具装配体2通过传动机构连接,其中,传动机构可以是与牵引电机组1相连接的具有外螺纹的杆件和与钻具装配体2相连接的具有内螺纹的套件组成,通过牵引电机组1的正反转带动钻具装配体2的上提和下放。模拟实验台架还具有上连接法兰4、其固定在二层台模拟台架10上,排气管3贯穿上连接法兰4,用以收集并处理模拟过程中产生的由天然气、甲烷、氢气等可燃气体组成的混合气体。地面模拟板7上方设置有环形防喷器5和单闸板防喷器6,防喷器也可以由单闸板、双闸板、环形和旋转防喷器任意一种和几种组合使用。通过多根固定柱固定连接于上连接法兰4上的下连接法兰8,下连接法兰8采用不锈钢材质,为了便于事故模拟过程中进行观察,采用有机玻璃套管9模拟实际套管,应用压力容器标准对有机玻璃套管的内径及厚度进行设计校核,有机玻璃套管9通过上连接法兰4和下连接法兰8固定安装到二层台模拟台架10上,采用有机玻璃套管可以使使用者可以清楚的看到钻井事故的状态,有机玻璃套管9的管壁厚度及内径设计符合压力容器的强度标准,模拟实验台架还包括9个钻井液进出口,其中所述钻具装配体上设置有第一钻井液注入口和第二钻井液/空气抽出口,所述下连接法兰上设置有第三钻井液抽出口、第四钻井液注入口、第五空气注入口、第六钻井液抽出口、第七钻井液抽出口、第八空气注入口,所述上连接法兰上设置第九空气注入口,这9个钻井液进出口通过高压软管与液压循环系统连接,所述液压循环系统通过泵和阀的调节控制,在所述模拟试验台架内构建不同的压力平衡条件,以实现对井喷事故流程及相应井控技术的模拟。钻井液进出口相互独立,这里的相互独立是指每个钻井液进出口都可以被独立控制,并且可以与其它钻井液进出口组合起来协同工作,以模拟不同的钻井事故。The indoor drilling accident and well control technology simulation device is composed of a drilling accident simulation test bench and a hydraulic circulation system. As shown in Figure 1, the drilling accident simulation test bench is designed according to the onshore oil drilling platform with simplified structure and reduced size. In order to facilitate indoor ground installation, the simulated ground is lifted by building a platform so that the entire downhole casing section is located above the indoor ground. It includes: the drill tool traction motor unit 1 fixed on the derrick simulation platform 11, the drill tool traction motor unit 1 is used instead of the traditional cable mechanism to realize the tripping of the drill tool, which can overcome the shortcoming of the simulated drill tool’s insufficient weight. The assembly 2, the traction motor unit 1 and the drilling tool assembly 2 are connected through a transmission mechanism, wherein the transmission mechanism can be a rod with an external thread connected to the traction motor unit 1 and a rod with an external thread connected to the drilling tool assembly 2. It consists of a set of internal threads, and the lifting and lowering of the drilling tool assembly 2 is driven by the positive and negative rotation of the traction motor unit 1 . The simulation test bench also has an upper connecting flange 4, which is fixed on the second-story platform simulation bench 10, and the exhaust pipe 3 runs through the upper connecting flange 4 to collect and process the natural gas, methane, A mixture of combustible gases such as hydrogen. An annular blowout preventer 5 and a single ram blowout preventer 6 are arranged above the ground simulation board 7, and the blowout preventer can also be used by any one or combination of single ram, double ram, annular and rotary blowout preventers. The lower connecting flange 8 fixedly connected to the upper connecting flange 4 through a plurality of fixing columns, the lower connecting flange 8 is made of stainless steel, and in order to facilitate observation during the accident simulation process, a plexiglass casing 9 is used to simulate the actual casing. Apply the pressure vessel standard to design and check the inner diameter and thickness of the plexiglass sleeve. The plexiglass sleeve 9 is fixedly installed on the second-story simulation platform 10 through the upper connecting flange 4 and the lower connecting flange 8. The casing allows the user to clearly see the state of the drilling accident. The wall thickness and inner diameter of the plexiglass casing 9 are designed to meet the strength standards of the pressure vessel. The simulation test bench also includes 9 drilling fluid inlets and outlets. The drilling tool assembly is provided with a first drilling fluid injection port and a second drilling fluid/air extraction port, and the lower connecting flange is provided with a third drilling fluid extraction port, a fourth drilling fluid injection port, a fifth air The injection port, the sixth drilling fluid outlet, the seventh drilling fluid outlet, and the eighth air injection port, the ninth air injection port is set on the upper connecting flange, and the nine drilling fluid inlets and outlets are connected by high-pressure hoses and hydraulic pressure. The circulation system is connected, and the hydraulic circulation system is adjusted and controlled by pumps and valves, and different pressure balance conditions are constructed in the simulation test bench to realize the simulation of the blowout accident process and the corresponding well control technology. The import and export of drilling fluid are independent of each other. The mutual independence here means that each import and export of drilling fluid can be controlled independently, and can be combined with other drilling fluid import and export to work together to simulate different drilling accidents.
为了模拟多种钻井事故及其相应井控技术,本发明设计了如图2所示的液压循环系统,通过各个电磁阀门、流量计、压力表的联合工作,控制有机玻璃套管内压力平衡状态,实现对各个钻井事故及其相应井控技术模拟,如图2所示,所述液压循环系统包括:顺序连接的钻井液注入泵3与减压阀4.1、节流电磁阀5.1、单向阀6.1、高精度压力传感器7.1、流量计8.1,并与钻井液注入口①连接,用于控制钻井液注入;钻井液/空气抽出口②依次连接比例溢流阀9、节流电磁阀5.7和喷嘴26,在油侵或气侵过程中可通过喷嘴26观察井喷事故,通过调节节流电磁阀5.7模拟防喷器组关闭,控制井喷事故。钻井液抽出口③依次连接节流电磁阀23、钻井液抽出泵22、液体流量计8.2、高精度压力传感器7.2、节流电磁阀5.2,用于钻井液的抽出;钻井液注入口④依次连接液体流量计8.3、高精度压力传感器7.3、单向阀6.2、节流电磁阀5.3、减压阀4.2和油层模拟泵25,用于模拟油层压力侵入;空气注入口⑤依次连接气体单向阀18、气体流量计12、低精度压力传感器11、气体节流阀21、针阀20、气体减压阀19和空气压缩机10,用以模拟气侵;钻井液抽出口⑥依次连接安全溢流阀24、液体流量计8.4、压力表14.1、节流电磁阀5.5,用以模拟地层空洞容积;钻井液抽出口⑦依次连接液体流量计8.5、压力表14.2、溢流阀13、节流电磁阀5.6,用以模拟井漏事故;空气注入口⑧,连接单向阀15,用以模拟抽吸事故;空气注入口⑨并联无泄漏电磁阀16和安全泄压阀17,在模拟装置工作时开启阀门连通空气,防止模拟装置内压力过高;其中,钻井液输入泵3、节流电磁阀5.2,5.5,5.6、油层模拟泵25和油箱1相连。优选的,将钻井液抽出泵22连接至钻井液抽出口⑥依次连接安全溢流阀24、液体流量计8.4、压力表14.1、节流电磁阀5.5的液路上,由于模拟装置油量自身重力不足,采用钻井液抽出泵22可以使地层空洞的模拟效果更好。In order to simulate various drilling accidents and corresponding well control technologies, the present invention designs a hydraulic circulation system as shown in Figure 2, through the joint work of various electromagnetic valves, flow meters, and pressure gauges, to control the pressure balance state in the plexiglass casing, Realize the simulation of each drilling accident and its corresponding well control technology, as shown in Figure 2, the hydraulic circulation system includes: sequentially connected drilling fluid injection pump 3 and pressure reducing valve 4.1, throttling solenoid valve 5.1, check valve 6.1 , high-precision pressure sensor 7.1, flow meter 8.1, and connected with the drilling fluid injection port ① to control the drilling fluid injection; the drilling fluid/air extraction port ② is connected to the proportional overflow valve 9, throttle solenoid valve 5.7 and nozzle 26 in sequence , in the process of oil invasion or gas invasion, the blowout accident can be observed through the nozzle 26, and the blowout accident can be controlled by adjusting the throttling solenoid valve 5.7 to simulate the closure of the blowout preventer group. Drilling fluid outlet ③ is sequentially connected to throttle solenoid valve 23, drilling fluid pump 22, liquid flowmeter 8.2, high-precision pressure sensor 7.2, and throttle solenoid valve 5.2 for drilling fluid extraction; drilling fluid inlet ④ is connected in sequence Liquid flow meter 8.3, high-precision pressure sensor 7.3, check valve 6.2, throttle solenoid valve 5.3, pressure reducing valve 4.2 and oil layer simulation pump 25 are used to simulate oil layer pressure intrusion; air injection port ⑤ is connected to gas check valve 18 in sequence , gas flow meter 12, low-precision pressure sensor 11, gas throttle valve 21, needle valve 20, gas pressure reducing valve 19 and air compressor 10 to simulate gas intrusion; drilling fluid outlet ⑥ is connected to safety overflow valve in sequence 24. Liquid flow meter 8.4, pressure gauge 14.1, throttle solenoid valve 5.5, used to simulate the formation cavity volume; drilling fluid outlet ⑦ is connected to liquid flow meter 8.5, pressure gauge 14.2, overflow valve 13, throttle solenoid valve 5.6 in sequence , to simulate well leakage accidents; air injection port ⑧, connected to one-way valve 15, to simulate suction accidents; air injection port ⑨ is connected in parallel with non-leakage solenoid valve 16 and safety pressure relief valve 17, and opens the valve when the simulation device is working The air is connected to prevent the pressure in the simulation device from being too high; among them, the drilling fluid input pump 3, the throttling solenoid valves 5.2, 5.5, 5.6, and the reservoir simulation pump 25 are connected to the oil tank 1. Preferably, the drilling fluid extraction pump 22 is connected to the drilling fluid extraction outlet ⑥ to connect the safety overflow valve 24, the liquid flow meter 8.4, the pressure gauge 14.1, and the throttle solenoid valve 5.5 in sequence on the liquid road, because the oil quantity of the simulation device has insufficient gravity , the use of the drilling fluid pump 22 can make the simulation effect of the formation cavity better.
如图3所示,钻具装配体2由方钻杆12、钻铤13、方钻杆钻铤连接头14、导向螺栓15、压力密封环16、钻杆17、钻头18、弹簧19组成,其中方钻杆12顶部开孔①为钻井液注入口,钻井液进入钻杆17内部后通过钻杆17下端的开孔进入有机玻璃套管9内,通过下连接法兰8的孔③被抽出有机玻璃套管9,形成钻井液环空,导向螺栓15通过螺纹连接固定在压力密封环16上,并穿过方钻杆钻铤连接头14,为压力密封环16相对于钻杆17的轴向运动提供导向作用;弹簧19安装在方钻杆钻铤连接头14与压力密封环16之间,在钻井液充满有机玻璃套管9形成稳定的压力环境时保证弹簧未完全压缩,使得在方钻杆钻铤连接头14与压力密封环16之间留下一定的行程空间,为下放钻杆17提供缓冲环节,防止钻具牵引电机组1超载负荷而烧毁,同时保证钻具装配体2能够在压力环境下模拟起下钻。由于模拟装置是室内地面安装,无需配套打井作业,无法如传统模拟试验装置一样依靠钻井液自身重力形成井下压力环境,本发明装置利用安装在钻杆17上的压力密封环16在有机玻璃套管9内形成密闭空间,利用液压循环系统为有机玻璃套管9内的钻井液提供压力,模拟实际套管内的钻井液井下压力,其中压力密封环主体为不锈钢材质,其周围设置密封橡胶圈。As shown in Figure 3, the drilling tool assembly 2 is composed of a kelly 12, a drill collar 13, a kelly drill collar connector 14, a guide bolt 15, a pressure sealing ring 16, a drill pipe 17, a drill bit 18, and a spring 19. The hole ① on the top of the kelly 12 is the drilling fluid injection port. The drilling fluid enters the inside of the drill pipe 17 and enters the plexiglass casing 9 through the opening at the lower end of the drill pipe 17, and is drawn out through the hole ③ of the lower connecting flange 8. The plexiglass casing 9 forms the drilling fluid annulus, and the guide bolt 15 is fixed on the pressure seal ring 16 through threaded connection, and passes through the kelly drill collar joint 14, which is the axis of the pressure seal ring 16 relative to the drill pipe 17. Provide guidance to the movement; the spring 19 is installed between the kelly joint 14 and the pressure sealing ring 16, and when the drilling fluid is filled with the plexiglass casing 9 to form a stable pressure environment, it is ensured that the spring is not fully compressed, so that the A certain stroke space is left between the drill pipe drill collar joint 14 and the pressure sealing ring 16 to provide a buffer link for lowering the drill pipe 17, preventing the drill tool traction motor unit 1 from being burnt due to overload, and at the same time ensuring that the drill tool assembly 2 can Simulate a trip in a stressful environment. Since the simulation device is installed indoors on the ground and does not need to be used for drilling operations, it cannot rely on the gravity of the drilling fluid itself to form a downhole pressure environment like the traditional simulation test device. A closed space is formed in the pipe 9, and the hydraulic circulation system is used to provide pressure for the drilling fluid in the plexiglass casing 9 to simulate the downhole pressure of the drilling fluid in the actual casing. The main body of the pressure sealing ring is made of stainless steel, and a sealing rubber ring is arranged around it.
本发明通过液压循环系统的控制可以模拟以下几种钻井事故流程,结合图2及图4-10,其具体控制方式说明如下:The present invention can simulate the following drilling accident processes through the control of the hydraulic circulation system. With reference to Figure 2 and Figure 4-10, the specific control methods are described as follows:
1、钻井液循环过程模拟:通过开启钻井液输入泵并且调节第一节流电磁阀5.1和减压阀4.1控制钻井液注入流量,当钻井液液面达到指定高度时,开启所述钻井液抽出泵并且调节第二节流电磁阀5.2控制钻井液抽出流量,所述第一流量计8.1测量所述钻井液注入流量,所述第二流量计8.2测量所述钻井液抽出流量,当第一流量计8.1和第二流量计8.2示数相同时,在有机玻璃套管9内形成稳定循环的钻井液。钻井液在9有机玻璃套管内的流动方向如图4所示。1. Simulation of the drilling fluid circulation process: control the drilling fluid injection flow by turning on the drilling fluid input pump and adjusting the first throttle solenoid valve 5.1 and the pressure reducing valve 4.1. When the drilling fluid level reaches the specified height, start the drilling fluid pumping pump and adjust the second throttling solenoid valve 5.2 to control the pumping out flow of the drilling fluid, the first flowmeter 8.1 measures the injection flow of the drilling fluid, and the second flowmeter 8.2 measures the pumping out flow of the drilling fluid, when the first flow When the readings of the meter 8.1 and the second flow meter 8.2 are the same, a stable circulating drilling fluid is formed in the plexiglass casing 9 . The flow direction of the drilling fluid in the 9 plexiglass casing is shown in Figure 4.
2、钻井液沉降及井控技术模拟:如图5所示,通过调节第五节流电磁阀的开度5.5模拟地层空洞容积,使得所述有机玻璃套管9内钻井液液面下降模拟钻井液沉降,模拟钻井液沉降事故。可通过调节节流电磁阀5.1开度,增加钻井液注入流量维持液面稳定,模拟钻井液沉降事故井控技术。2. Simulation of drilling fluid settlement and well control technology: as shown in Figure 5, by adjusting the opening of the fifth throttle solenoid valve to 5.5 to simulate the formation cavity volume, the drilling fluid level in the plexiglass casing 9 will drop to simulate drilling Fluid settlement, simulating drilling fluid settlement accidents. By adjusting the throttle solenoid valve 5.1 opening, increasing the drilling fluid injection flow rate to maintain a stable liquid level, simulating drilling fluid settlement accident well control technology.
3、井漏事故模拟:如图6所示,设置所述溢流阀的溢流压力以模拟地层承受压力,调节节流阀5.2,减小钻井液抽出流量,钻井液液面上升模拟井下压力升高,通过压力表14.2读数观察有机玻璃套管内压力状态,当井下压力值超过溢流阀13设定值时,溢流阀13开启模拟井漏,可通过流量计8.5观察井漏流量,模拟井漏事故。3. Simulation of lost circulation accidents: as shown in Figure 6, set the overflow pressure of the overflow valve to simulate the pressure of the formation, adjust the throttle valve 5.2, reduce the drilling fluid pumping flow rate, and simulate the downhole pressure by rising the drilling fluid level When the downhole pressure value exceeds the set value of the overflow valve 13, the overflow valve 13 will be opened to simulate lost circulation, and the flow rate of the lost circulation can be observed through the flow meter 8.5 to simulate Well leakage accident.
4、抽吸事故模拟:如图7所示,钻具牵引电机组1带动钻杆上提模拟钻具上提过程,当提升速度达到一定值时有机玻璃套管9内压力下降形成负压,所述单向阀开启,外界空气通过所述单向阀进入所述有机玻璃套管9,模拟抽吸事故。停止提升钻杆模拟井控技术,如地层结构已破坏则进入溢流事故模拟环境。4. Suction accident simulation: As shown in Figure 7, the drilling tool traction motor unit 1 drives the drill pipe up to simulate the drilling tool lifting process. When the lifting speed reaches a certain value, the pressure in the plexiglass casing 9 drops to form a negative pressure. The one-way valve is opened, and outside air enters the plexiglass sleeve 9 through the one-way valve, simulating a suction accident. Stop lifting the drill pipe to simulate the well control technology, and enter the overflow accident simulation environment if the formation structure is damaged.
5、溢流事故及井控技术模拟:如图8所示,开启所述油层模拟泵25,并调节第三节流电磁阀5.3和第一减压阀4.2模拟控制地层内储油层压力侵入所述有机玻璃套管9,通过流量计8.3观察溢流流量,同时观察到套管内钻井液面上升,模拟发生溢流事故;可通过调节减压阀4.1模拟泵入高密度钻井液,通过压力表7.1观察套管内压力升高,当套管内压力升高大于油层压力时溢流停止,流量计8.3示数为零,模拟溢流事故井控技术。5. Simulation of overflow accident and well control technology: as shown in Figure 8, start the reservoir simulation pump 25, and adjust the third throttling solenoid valve 5.3 and the first pressure reducing valve 4.2 to simulate and control the oil reservoir pressure intrusion in the formation. The plexiglass casing 9 is described above, the overflow flow is observed through the flowmeter 8.3, and the drilling fluid level in the casing is observed to rise at the same time, and the overflow accident is simulated; the pumping of high-density drilling fluid can be simulated by adjusting the pressure reducing valve 4.1. 7.1 Observe the pressure rise in the casing. When the pressure in the casing rises higher than the reservoir pressure, the overflow stops, and the flowmeter 8.3 shows zero, simulating the overflow accident well control technology.
6、油侵井喷事故模拟:如图9所示,油层模拟泵25开启,调节节流电磁阀5.3,减压阀4.2模拟地层内储油层原油侵入套管,且减压阀4.2设置压力高于钻井液注入泵减压阀4.1设置压力,溢流井控失效,通过喷嘴26观察井喷事故模拟;可以通过关闭节流电磁阀5.7模拟防喷器组关闭,井喷事故得到控制。6. Simulation of oil invasion blowout accident: As shown in Figure 9, the oil layer simulation pump 25 is turned on, the throttle solenoid valve 5.3 is adjusted, and the pressure relief valve 4.2 simulates the crude oil intrusion into the casing in the oil reservoir in the formation, and the pressure relief valve 4.2 is set at a pressure higher than Drilling fluid injection pump pressure reducing valve 4.1 sets the pressure, the overflow well control fails, and the blowout accident simulation is observed through the nozzle 26; the blowout preventer group can be closed by closing the throttling solenoid valve 5.7, and the blowout accident is controlled.
7、气侵井喷事故模拟:如图10所示,在所述液压循环系统中设置相连的空气压缩机10,调节气体减压阀19和气体节流阀21,并连接至所述第五空气注入口,在所述液压循环系统中设置相连的第七节流电磁阀5.7和喷嘴26,并连接至所述第二钻井液/空气抽出口,空气压缩机10开启,调节气体减压阀19,气体节流阀21模拟地层内储气层天然气侵入套管,通过喷嘴26观察井喷事故模拟;可以通过关闭节流电磁阀5.7模拟防喷器组关闭,井喷事故得到控制。7. Gas invasion and blowout accident simulation: As shown in Figure 10, a connected air compressor 10 is set in the hydraulic circulation system, the gas pressure reducing valve 19 and the gas throttle valve 21 are adjusted, and connected to the fifth air compressor. The injection port is provided with the connected seventh throttle solenoid valve 5.7 and the nozzle 26 in the hydraulic circulation system, and is connected to the second drilling fluid/air extraction port, the air compressor 10 is opened, and the gas pressure relief valve 19 is adjusted. , the gas throttle valve 21 simulates the natural gas intrusion into the casing in the gas storage layer in the formation, and the blowout accident simulation is observed through the nozzle 26; the closing of the blowout preventer group can be simulated by closing the throttle solenoid valve 5.7, and the blowout accident is controlled.
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CN112908088B (en) * | 2021-03-11 | 2022-08-02 | 中国人民解放军31666部队 | Drilling simulation device |
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