CN103047569A - LED lamp bulb structure - Google Patents

LED lamp bulb structure Download PDF

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Publication number
CN103047569A
CN103047569A CN2012105662729A CN201210566272A CN103047569A CN 103047569 A CN103047569 A CN 103047569A CN 2012105662729 A CN2012105662729 A CN 2012105662729A CN 201210566272 A CN201210566272 A CN 201210566272A CN 103047569 A CN103047569 A CN 103047569A
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CN
China
Prior art keywords
radiator
lampshade
carbon fiber
led
bulb lamp
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Granted
Application number
CN2012105662729A
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Chinese (zh)
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CN103047569B (en
Inventor
谷文耀
曾朝霞
姚泽民
李静
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South China University of Technology SCUT
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South China University of Technology SCUT
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Priority to CN201210566272.9A priority Critical patent/CN103047569B/en
Publication of CN103047569A publication Critical patent/CN103047569A/en
Application granted granted Critical
Publication of CN103047569B publication Critical patent/CN103047569B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

The invention discloses an LED lamp bulb structure. The LED lamp bulb structure comprises a plurality of carbon fiber tubes, a heat radiator, a PCB (printed circuit board), LED chips, a lens and a lampshade, the heat radiator is hollow inside and arranged in the lampshade, the carbon fiber tubes are arranged in the hollow cavity of the heat radiator, a plurality of vent holes are reserved on lateral sides of the heat radiator, one ends of the carbon fiber tubes are connected with a bottom base plate of the heat radiator, and the other ends of the carbon fiber tubes penetrate through the top of the heat radiator and are connected with the lampshade, the heat radiator is connected with the PCB, the LED chips are mounted on the PCB, and the lens is connected with the bottom of the heat radiator. By means of high one-way heat conduction performance of carbon fibers, heat generated by the LED chips is quickly conducted to the heat radiator and the lampshade, and temperature control requirements of the chips are met.

Description

A kind of LED ball bulb lamp structure
Technical field
The present invention relates to a kind of heat radiation of high-power electronic product, particularly relate to a kind of design of radiator structure of LED bulb lamp.
Background technology
LED illumination as the 4th generation lighting engineering, compare it with traditional incandescent lamp, electricity-saving lamp and have light efficiency height, environmental protection, long, high directivity of life-span, the advantages such as colour rendering is good, be widely used in demonstration, decoration, road and some special lighting fields, yet the electricity conversion of LED only reaches 10-20%, and the power conversion of about 80-90% heat is if untimelyly remove heat, the hydraulic performance decline that will cause light source affects life-span of LED.
In existing LED illuminating and heat radiating technology, usually utilize transfer of heat that radiator produces led chip in environment, the material of heat radiation generally is aluminium, copper or other Heat Conduction Material, for high-power LED lamp, the fair volume of radiator is larger, relatively heavier, also there is the bad shortcoming of air permeability simultaneously, affected the radiating effect of radiator.The heat radiation that existing LED asks bubble lamp heat dissipation design also seldom to take full advantage of lampshade reduces the weight of LED radiator own, so cost is higher.
Summary of the invention
The object of the invention is to overcome the shortcoming that present LED bulb lamp heat dissipation design exists, the efficient LED bulb lamp of a kind of LED radiator structure is provided.
The present invention utilizes the unidirectional high thermal conductivity of carbon fiber of present material and the heat dispersion of lampshade, the heat that led chip produces can be removed rapidly, reduces the temperature of led chip, and it is being worked in normal temperature range.
In order to realize above-mentioned purpose, the present invention proposes following technical scheme:
A kind of LED ball bulb lamp structure comprises carbon fiber pipe, radiator, pcb board, led chip, lens and lampshade; Described radiator inside is hollow, is arranged in the lampshade; A plurality of carbon fiber pipes be arranged on radiator hollow in, the radiator side has a plurality of air vents; Carbon fiber pipe one end is connected with the bottom substrate of radiator, and the other end runs through the radiator top, is connected with lampshade; Radiator is connected with pcb board, and led chip is installed on the pcb board, and lens are connected with the bottom of radiator.
For further realizing the object of the invention, described carbon fibre tube is selected the high thermal conductivity coefficient asphalt base carbon fiber material of MitsubishiK13D2U, and diameter is between 2-10mm.
The number 9-15 of described air vent, the width of air vent is 3-5mm, highly is 20-50mm.
The wall thickness of described radiator is 3-5mm.
Described radiator top drilling, the aperture is between 2-10mm.
Described radiator top center also is provided with circular hole.
Described led chip is arranged on concentric circles of pcb board.
Described lens are hemispherical, are connected by the mode that spins with the bottom of radiator.
Relatively existing technology, foregoing invention has following advantage:
1) used carbon fiber pipe of the present invention is a kind of high thermal conductivity coefficient material.The heat that led chip produces is passed to carbon fiber pipe by the bottom of pcb board, radiator; Because carbon fiber pipe is a kind of high thermal conductivity coefficient material, its thermal conductivity factor is much larger than the thermal conductivity factor of aluminium and copper product, it can pass to heat bottom and the lampshade of radiator rapidly, by lampshade and radiator heat is being delivered in the surrounding air, can effectively reduce the temperature of led chip, reach the requirement of temperature control;
2) radiator of the present invention inside is hollow, has saved the material of using of radiator; The material of radiator can plastics or other Heat Conduction Material, saves the cost of radiator; The side opening of heat radiation air vent, can increase flowing of radiator inner air, improve the heat dispersion of heat radiation;
3) lampshade of the present invention is connected with carbon fiber pipe, the heat of carbon fiber pipe transmission can be rapidly surface by lampshade be lost in the air, reduced the thermic load of heat radiation; The surface of lampshade can spray heat loss through radiation coating increases its surperficial heat dispersion; The surface of lampshade can increase some art patterns, improves the art appreciation of light fixture; Simultaneously because lampshade can prevent that to radiator dust from the gathering of heat radiation, having avoided affecting gathering of radiator owing to dust the performance of radiator; Lampshade is the effect that hemispherical can play optically focused.
Description of drawings
The schematic diagram of Fig. 1 LED ball bulb lamp structure of the present invention.
Shown in the figure: led chip 1, air vent 2, carbon fiber pipe 3, radiator 4, lampshade 5, lens 6 and pcb board 7.
Concrete embodiment
The LED bulb lamp that a kind of LED ball bulb lamp structure is a kind of high efficiency and heat radiation comprises carbon fiber pipe 3, radiator 4, pcb board 7, led chip 1, lens 6 and lampshade 5.Radiator 4 is cylindric, and inside is hollow, is arranged in the lampshade 5; Carbon fiber pipe 3 be arranged on radiator 4 hollow in, carbon fiber pipe 3 one ends are connected with the bottom substrate of radiator 4, the other end runs through radiator 4 tops, and is connected with lampshade 5; The bottom of radiator 4 is connected with pcb board 7 by the heat-conducting glue of high thermal conductivity coefficient, and led chip 11 is installed on PCB 7 plates, and preferably all led chips 1 are arranged on the concentric circles; Lens 6 are hemispherical, are connected by the mode that spins with the bottom of radiator 4;
The model that carbon fibre tube 3 selects Mitsubishi chemical company to produce is the high thermal conductivity coefficient asphalt base carbon fiber material of MitsubishiK13D2U, and heat conduction is: 800W/Km, and diameter is between 2-10mm; Its end is connected with the bottom substrate of radiator 4, and the other end is connected with lampshade 5, and the top of radiator 4 is run through in the centre.
The preferred aluminum or aluminum alloy of the material of radiator 4; Its inside is hollow, side opening air vent 2, the number 9-15 of air vent 2, the width of air vent 2 is preferably 3-5mm, highly is 20-50mm; The wall thickness of radiator 4 is preferably 3-5mm; Radiator 4 top drillings, the aperture is between 2-10mm; Radiator 4 centers also are provided with circular hole, are used for being connected of external power cord and pcb board 7;
Lampshade 5 materials are aluminium or other Heat Conduction Material; Be hemispherical, top drilling, the aperture is 2-10mm; Lampshade 5 surfaces can spray the heat dispersion that heat radiation coating increases radiator 4, increase simultaneously the Guan Guanxing of lampshade at the surface design pattern;
Pcb board 7 links together by the silica gel of high thermal conductivity coefficient and the bottom of radiator 4; Led chip 1 welds together with pcb board 7;
The LED ball bulb lamp structure of a kind of high efficiency and heat radiation of the present invention, the heat transferred pcb board 7 that led chip 1 produces when work, passed to again the substrate of radiator 4 by pcb board, radiator 4 heating temperatures rise, and have temperature difference with extraneous air, and radiator 4 surfaces are delivered to heat in the environment in thermal-radiating mode, because being heated of radiator 4 ambient airs, density diminishes, and exists pressure differential to form free convection, and the mode by free convection is with the heat transferred air of radiator 4; Because there is air vent 2 in radiator 4, has increased the flowability of the air of radiator 4 inside, has improved the heat dispersion of radiator; The substrate of radiator 4 is connected with carbon fiber pipe 3 simultaneously, heat can be delivered to top and the lampshade 5 of radiator 4 by the carbon fiber pipe 3 of high heat conduction, lampshade 5 contacts with surrounding air, in the mode of heat conduction, free convection heat transfer and radiant heat transfer the heat that led chip 1 transmits is passed in the surrounding air.Lampshade 5 is lower in working order, not only heat can be delivered in the environment, and it can play to the light that led chip sends the effect of optically focused simultaneously, can prevent that also dust from affecting the performance of radiator 4 in radiator 4 accumulated inside simultaneously.

Claims (8)

1. a LED ball bulb lamp structure is characterized in that: comprise carbon fiber pipe, radiator, pcb board, led chip, lens and lampshade; Described radiator inside is hollow, is arranged in the lampshade; A plurality of carbon fiber pipes be arranged on radiator hollow in, the radiator side has a plurality of air vents; Carbon fiber pipe one end is connected with the bottom substrate of radiator, and the other end runs through the radiator top, is connected with lampshade; Radiator is connected with pcb board, and led chip is installed on the pcb board, and lens are connected with the bottom of radiator.
2. LED ball bulb lamp structure according to claim 1, it is characterized in that: described carbon fibre tube is selected the high thermal conductivity coefficient asphalt base carbon fiber material of MitsubishiK13D2U, and diameter is between 2-10mm.
3. LED ball bulb lamp structure according to claim 1 is characterized in that: the number 9-15 of described air vent, the width of air vent is 3-5mm, highly is 20-50mm.
4. LED ball bulb lamp structure according to claim 1, it is characterized in that: the wall thickness of described radiator is 3-5mm.
5. LED ball bulb lamp structure according to claim 1, it is characterized in that: described radiator top drilling, the aperture is between 2-10mm.
6. LED ball bulb lamp structure according to claim 1, it is characterized in that: described radiator top center also is provided with circular hole.
7. LED ball bulb lamp structure according to claim 1, it is characterized in that: described led chip is arranged on concentric circles of pcb board.
8. LED ball bulb lamp structure according to claim 1, it is characterized in that: described lens are hemispherical, are connected by the mode that spins with the bottom of radiator.
CN201210566272.9A 2012-12-20 2012-12-20 A kind of LED lamp bulb structure Expired - Fee Related CN103047569B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210566272.9A CN103047569B (en) 2012-12-20 2012-12-20 A kind of LED lamp bulb structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210566272.9A CN103047569B (en) 2012-12-20 2012-12-20 A kind of LED lamp bulb structure

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CN103047569A true CN103047569A (en) 2013-04-17
CN103047569B CN103047569B (en) 2015-10-28

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104202947A (en) * 2014-08-20 2014-12-10 上海卫星装备研究所 Flexible and light high-efficiency heat conducting cable
WO2017014700A1 (en) * 2015-07-23 2017-01-26 Çöp Evren A carbon fiber cased 360° light emitting led tube light equipped with coolant and fan

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100110699A1 (en) * 2007-09-27 2010-05-06 Enertron, Inc. Method and Apparatus for Thermally Effective Removable Trim for Light Fixture
CN201547729U (en) * 2009-11-24 2010-08-11 东莞市友美电源设备有限公司 LED bulb cooling structure
JP2011061157A (en) * 2009-09-14 2011-03-24 Starlite Co Ltd Heatsink for led and led lamp for vehicle
CN102301181A (en) * 2009-02-17 2011-12-28 西尔欧集团 LED light bulbs for space lighting
KR20120013639A (en) * 2010-08-05 2012-02-15 (주)신화라이팅 LED Lighting device
CN202302855U (en) * 2011-10-19 2012-07-04 苏州益而益光电有限公司 LED (light-emitting diode) bulb lamp
CN202327760U (en) * 2011-11-30 2012-07-11 王飞 Light emitting diode (LED) lamp
CN202992774U (en) * 2012-12-20 2013-06-12 华南理工大学 LED bulb lamp structure

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100110699A1 (en) * 2007-09-27 2010-05-06 Enertron, Inc. Method and Apparatus for Thermally Effective Removable Trim for Light Fixture
CN102301181A (en) * 2009-02-17 2011-12-28 西尔欧集团 LED light bulbs for space lighting
JP2011061157A (en) * 2009-09-14 2011-03-24 Starlite Co Ltd Heatsink for led and led lamp for vehicle
CN201547729U (en) * 2009-11-24 2010-08-11 东莞市友美电源设备有限公司 LED bulb cooling structure
KR20120013639A (en) * 2010-08-05 2012-02-15 (주)신화라이팅 LED Lighting device
CN202302855U (en) * 2011-10-19 2012-07-04 苏州益而益光电有限公司 LED (light-emitting diode) bulb lamp
CN202327760U (en) * 2011-11-30 2012-07-11 王飞 Light emitting diode (LED) lamp
CN202992774U (en) * 2012-12-20 2013-06-12 华南理工大学 LED bulb lamp structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104202947A (en) * 2014-08-20 2014-12-10 上海卫星装备研究所 Flexible and light high-efficiency heat conducting cable
WO2017014700A1 (en) * 2015-07-23 2017-01-26 Çöp Evren A carbon fiber cased 360° light emitting led tube light equipped with coolant and fan

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Granted publication date: 20151028

Termination date: 20211220