CN201909214U - Inner axial heat dissipation type LED (light-emitting diode) ball lamp - Google Patents

Inner axial heat dissipation type LED (light-emitting diode) ball lamp Download PDF

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Publication number
CN201909214U
CN201909214U CN2010206856592U CN201020685659U CN201909214U CN 201909214 U CN201909214 U CN 201909214U CN 2010206856592 U CN2010206856592 U CN 2010206856592U CN 201020685659 U CN201020685659 U CN 201020685659U CN 201909214 U CN201909214 U CN 201909214U
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led
radiator
heat dissipation
bulb lamp
cooling type
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刘晓辉
黄鹤鸣
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SHENZHEN JUZUO LIGHTING CO Ltd
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SHENZHEN COLLECTION ENTERPRISES CO Ltd
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Abstract

本实用新型涉及LED灯具,具体涉及一种内轴散热式LED球泡灯。本实用新型的内轴散热式LED球泡灯,从下至上依次包括LED灯头、LED电源、散热器、PCB电路板、LED芯片、LED透镜,其特征在于:其还包括了一个散热罩,散热罩下端连接LED灯头,其上端连接LED透镜,散热器位于散热罩内。本实用新型设置了散热罩,在散热罩与散热器之间形成散热空间,并在PCB电路板下方设置轴向铝制散热器,可以快速的将热量从LED底部传递;散热罩为LED的散热提供了一个开放式的对流环境,能够将散发出的热量与LED灯外的空气进行热交换,从而实现快速散热。

The utility model relates to an LED lamp, in particular to an inner shaft cooling type LED bulb lamp. The inner shaft heat-dissipating LED bulb lamp of the utility model sequentially includes an LED lamp holder, an LED power supply, a heat sink, a PCB circuit board, an LED chip, and an LED lens from bottom to top, and is characterized in that it also includes a heat dissipation cover for heat dissipation The lower end of the cover is connected with the LED lamp holder, the upper end is connected with the LED lens, and the radiator is located in the heat dissipation cover. The utility model is provided with a heat dissipation cover to form a heat dissipation space between the heat dissipation cover and the radiator, and an axial aluminum heat sink is arranged under the PCB circuit board, which can quickly transfer heat from the bottom of the LED; the heat dissipation cover is the heat dissipation of the LED An open convection environment is provided, which can exchange the emitted heat with the air outside the LED lamp, so as to achieve rapid heat dissipation.

Description

内轴散热式LED球泡灯Inner shaft heat dissipation LED bulb lamp

技术领域technical field

本实用新型涉及LED灯具,具体涉及一种内轴散热式LED球泡灯。The utility model relates to an LED lamp, in particular to an inner shaft cooling type LED bulb lamp.

背景技术Background technique

LED灯作为二十一世纪的新型的节能照明光源,具有较高的发光效率、寿命长、低辐射、低电压、体积小、启动速度快、安全、环保、抗震抗压、易控制等特点已普遍被人们所使用。LED灯具的种类很多,包括LED球泡灯、LED管型灯、LED太阳能灯等等。LED灯的核心发光部分是LED管芯,工作中LED管芯会产生大量的热量,不及时排走热量,将会对LED管芯的使用寿命造成影响,这也是影响LED灯使用寿命的主要因素。As a new type of energy-saving lighting source in the 21st century, LED lights have the characteristics of high luminous efficiency, long life, low radiation, low voltage, small size, fast start-up speed, safety, environmental protection, shock resistance and pressure resistance, and easy control. commonly used by people. There are many types of LED lamps, including LED bulb lamps, LED tube lamps, LED solar lamps and so on. The core light-emitting part of the LED lamp is the LED tube core. The LED tube core will generate a lot of heat during work. If the heat is not discharged in time, it will affect the service life of the LED tube core. This is also the main factor affecting the service life of the LED lamp. .

为了解决这一问题,大多LED灯都装有散热器,在一定程度上解决了散热问题。目前,现有的LED球泡灯,LED芯片焊接在PCB电路板上,电路板下部连接散热器,散热器采用管状结构,散热器的底部直接连接灯头,在 PCB电路板、灯头和散热器内部形成一个密闭的空间,主要依靠该密闭的空间进行散热;这种散热模式,无法实现对流散热,热量只能在密闭的空间内部流动不能很快被带出LED球泡灯外,使LED球泡灯内在长时间内保持较高的温度,造成了散热效率低,不能从根本上解决LED球泡灯的散热问题。In order to solve this problem, most LED lamps are equipped with radiators, which solves the problem of heat dissipation to a certain extent. At present, in the existing LED bulb lamp, the LED chip is welded on the PCB circuit board, and the lower part of the circuit board is connected to the radiator. The radiator adopts a tubular structure, and the bottom of the radiator is directly connected to the lamp holder. Form a closed space, mainly relying on the closed space for heat dissipation; this heat dissipation mode cannot achieve convective heat dissipation, and the heat can only flow inside the closed space and cannot be taken out of the LED bulb quickly, making the LED bulb The lamp maintains a high temperature for a long time, resulting in low heat dissipation efficiency, which cannot fundamentally solve the heat dissipation problem of the LED bulb lamp.

实用新型内容Utility model content

为了解决现有技术的不足,从根本上解决LED球泡灯的散热问题,本实用新型的目的在于提供一种内轴散热式LED球泡灯。In order to solve the deficiencies of the prior art and fundamentally solve the heat dissipation problem of the LED bulb lamp, the purpose of the utility model is to provide an inner shaft heat dissipation LED bulb lamp.

为实现上述目的,本实用新型所采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the utility model is as follows:

一种内轴散热式LED球泡灯,从下至上依次包括LED灯头、LED电源、散热器、PCB电路板、LED芯片、LED透镜,其特征在于:其还包括了一个散热罩,散热罩下端连接LED灯头,其上端连接LED透镜,散热器位于散热罩内。An inner-shaft heat-dissipating LED bulb lamp, which sequentially includes an LED lamp holder, an LED power supply, a radiator, a PCB circuit board, an LED chip, and an LED lens from bottom to top, is characterized in that it also includes a heat dissipation cover, the lower end of the heat dissipation cover The LED lamp head is connected, the upper end of which is connected with the LED lens, and the radiator is located in the heat dissipation cover.

本实用新型所述的散热器采用轴向铝制散热器,其中心设有一轴向贯穿散热器的过线孔,散热器的下端设有一与电源大小匹配的空腔,散热器上设有散热片,散热片沿轴成圆周分布,每片散热片之间设有散热通道。The heat sink described in the utility model adopts an axial aluminum heat sink, and a wire hole passing through the heat sink is provided in the center of the heat sink. A cavity matching the size of the power supply is provided at the lower end of the heat sink. The cooling fins are distributed along the axis into a circle, and a heat dissipation channel is provided between each cooling fin.

本实用新型所述的散热罩包括:固定圈,用于固定LED透镜;连接环,用以连接LED灯头;以及位于固定圈和连接环之间的支撑杆;固定圈和连接环通过支撑杆连为一体。The heat dissipation cover described in the utility model comprises: a fixed ring, which is used to fix the LED lens; a connecting ring, which is used to connect the LED lamp head; and a support rod between the fixed ring and the connecting ring; as one.

所述的散热罩还包括在固定圈内设置的卡带,卡带上设有卡齿;所述LED透镜下端周边设置有与卡齿匹配的卡孔。The heat dissipation cover also includes a cassette arranged in the fixed ring, and the cassette is provided with locking teeth; the periphery of the lower end of the LED lens is provided with locking holes matching the locking teeth.

所述的固定圈内设有螺纹,所述LED透镜下端设有与固定圈内部的螺纹相匹配的螺纹;所述连接环内设有螺纹,所述LED灯头上端设有与连接环上的螺纹相匹配的螺纹。The fixing ring is provided with threads, and the lower end of the LED lens is provided with threads matching the threads inside the fixing ring; the connecting ring is provided with threads, and the upper end of the LED lamp holder is provided with threads on the connecting ring. matching threads.

本实用新型所述的PCB电路板和散热器上设置有螺孔,PCB电路板通过螺钉固定在散热器上。The PCB circuit board and the radiator described in the utility model are provided with screw holes, and the PCB circuit board is fixed on the radiator by screws.

本实用新型的内轴散热式LED球泡灯还包括位于散热器和PCB电路板之间的硅胶垫。The inner shaft heat dissipation LED bulb lamp of the present invention also includes a silica gel pad located between the heat sink and the PCB circuit board.

所述的硅胶垫的厚度为0.3mm。The thickness of the silica gel pad is 0.3mm.

所述的散热罩的材料为硬质塑料,通过注塑方法得到。The material of the heat dissipation cover is hard plastic obtained by injection molding.

本实用新型的有益效果在于:本实用新型设置了散热罩,在散热罩与散热器之间形成散热空间,散热罩为LED的散热提供了一个开放式的对流环境,并在PCB电路板下方设置轴向铝制散热器,可以快速的将热量从LED底部传递;能够将散发出的热量与LED灯外的空气进行热交换,从而实现快速散热。此外,本实用新型在散热器和PCB电路板之间设置一层硅胶垫,有效降低PCB电路板和轴向铝制散热器之间的热阻,可以避免因实际的工艺问题造成热阻增大,并进一步增强散热效果。The beneficial effect of the utility model is that: the utility model is provided with a heat dissipation cover, and a heat dissipation space is formed between the heat dissipation cover and the radiator. The heat dissipation cover provides an open convection environment for the heat dissipation of the LED, and is arranged under the PCB circuit board The axial aluminum radiator can quickly transfer heat from the bottom of the LED; it can exchange the emitted heat with the air outside the LED lamp to achieve rapid heat dissipation. In addition, the utility model sets a layer of silica gel pad between the radiator and the PCB circuit board, which can effectively reduce the thermal resistance between the PCB circuit board and the axial aluminum radiator, and can avoid the increase of thermal resistance caused by actual process problems , and further enhance the cooling effect.

下面结合附图和具体实施方式随本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1为实用新型的内轴散热式LED球泡灯外观图;Figure 1 is the appearance diagram of the utility model inner shaft heat dissipation LED bulb lamp;

图2为本实用新型的内轴散热式LED球泡灯拆分图;Fig. 2 is a disassembled diagram of the inner shaft heat dissipation LED bulb lamp of the present invention;

图3为本实用新型轴散热式LED球泡灯的轴向铝制散热器横截面图;Fig. 3 is a cross-sectional view of the axial aluminum radiator of the utility model axial cooling type LED bulb lamp;

图4本实用新型轴散热式LED球泡灯的散热罩结构示意图。Fig. 4 is a structural schematic diagram of the heat dissipation cover of the shaft heat dissipation LED bulb lamp of the present invention.

具体实施方式Detailed ways

如图1、图2所示,本发明的轴散热式LED球泡灯,依次包括LED灯头1、LED电源2、散热器4、PCB电路板6、LED芯片7、LED透镜8,其特征在于:其还包括了一个散热罩3,散热罩3下端连接LED灯头1,其上端连接LED透镜8,散热器4位于散热罩3内。As shown in Fig. 1 and Fig. 2, the axial cooling type LED bulb lamp of the present invention sequentially includes an LED lamp holder 1, an LED power supply 2, a radiator 4, a PCB circuit board 6, an LED chip 7, and an LED lens 8, and is characterized in that : It also includes a heat dissipation cover 3, the lower end of the heat dissipation cover 3 is connected to the LED lamp holder 1, the upper end thereof is connected to the LED lens 8, and the radiator 4 is located in the heat dissipation cover 3.

优选的本实用新型所述的散热器.4采用轴向铝制散热器,其中心设有一轴向贯穿散热器的过线孔41,散热器的下端设有一与电源大小匹配的空腔,散热器上设有散热片42,散热片沿轴成圆周分布,每片散热片之间设有散热通道43。更优选的所述的散热罩包括:固定圈31,用于固定LED透镜8;连接环33,用以连接LED灯头1;以及位于固定圈31和连接环33之间的支撑杆32;固定圈31和连接环33通过支撑杆32连接为一体。The preferred radiator .4 of the utility model adopts an axial aluminum radiator, the center of which is provided with a wire hole 41 axially penetrating through the radiator, and the lower end of the radiator is provided with a cavity matching the size of the power supply to dissipate heat. Heat sinks 42 are arranged on the device, and the heat sinks are distributed along the axis into a circle, and heat dissipation channels 43 are arranged between each heat sink. More preferably, the heat dissipation cover includes: a fixing ring 31 for fixing the LED lens 8; a connecting ring 33 for connecting the LED lamp head 1; and a support rod 32 between the fixing ring 31 and the connecting ring 33; the fixing ring 31 and connecting ring 33 are connected as a whole by support rod 32.

本实用新型优选方案中,所述的散热罩3还包括在固定圈31内设置的卡带34,卡带34上设有卡齿,所述LED透镜8下端周边设置有与卡齿匹配的卡孔,所述的LED透镜8通过卡合方式连接在散热罩3上端。或者在固定圈31内设有螺纹,所述LED透镜8下端设有与固定圈31内部的螺纹相匹配的螺纹,LED透镜8旋紧在固定圈31内部;所述连接环33内设有螺纹,所述LED灯头1上端设有与连接环33内的螺纹相匹配的螺纹,LED灯头旋紧在连接环33内。In the preferred solution of the present utility model, the heat dissipation cover 3 also includes a cassette 34 arranged in the fixed ring 31, the cassette 34 is provided with locking teeth, and the periphery of the lower end of the LED lens 8 is provided with a locking hole matching the locking teeth. The LED lens 8 is connected to the upper end of the heat dissipation cover 3 in a snap-fitting manner. Or be provided with screw thread in fixed ring 31, described LED lens 8 lower end is provided with the screw thread that matches with the screw thread inside fixed ring 31, and LED lens 8 is screwed in fixed ring 31 inside; Described connecting ring 33 is provided with screw thread , the upper end of the LED lamp holder 1 is provided with a thread matching the thread in the connecting ring 33 , and the LED lamp holder is screwed into the connecting ring 33 .

本实用新型优选的方案,所述的PCB电路板6和散热器4上设置有螺孔,PCB电路板6通过螺钉固定在散热器4上。In the preferred solution of the present invention, the PCB circuit board 6 and the heat sink 4 are provided with screw holes, and the PCB circuit board 6 is fixed on the heat sink 4 by screws.

优选的,本实用新型内轴散热式LED球泡灯还包括位于散热器4和PCB电路板之6间的硅胶垫5,所述的硅胶垫5优选的厚度为0.3mm。硅胶垫能有效降低PCB电路板和轴向铝制散热器之间的热阻,可以避免因实际的工艺问题造成热阻增大,并进一步增强散热效果。Preferably, the inner shaft heat dissipation LED bulb lamp of the present invention further includes a silicone pad 5 located between the radiator 4 and the PCB circuit board 6 , and the thickness of the silicone pad 5 is preferably 0.3mm. The silicone pad can effectively reduce the thermal resistance between the PCB circuit board and the axial aluminum radiator, which can avoid the increase of thermal resistance caused by actual process problems and further enhance the heat dissipation effect.

所述的散热罩3的材料为硬质塑料,通过注塑方法得到。The material of the heat dissipation cover 3 is hard plastic obtained by injection molding.

具体实施例中LED球泡灯的总高度为120mm,其中底座高度为35-45mm,散热罩高度为50-55mm,LED透镜高25-30mm。本发明轴向铝制散热器高度为45-50mm,其中每片散热片的厚度不超过2mm,而散热通道最宽处的距离在2.5-3mm,散热片沿散热器周围轴向分布,这种结构的散热器的散热面积很大,为了进一步增大散热器的散热面积,散热片横截面大致呈鹿角形;此外,散热器的中心只设置了一个过线孔,过线孔的直径不超过5mm,LED芯片的工作中产生的热量直接通过其底部的散热器传递,并和散热器周围的空气进行热交换,实现对流式散热。In the specific embodiment, the total height of the LED bulb lamp is 120mm, wherein the height of the base is 35-45mm, the height of the heat dissipation cover is 50-55mm, and the height of the LED lens is 25-30mm. The height of the axial aluminum heat sink of the present invention is 45-50mm, wherein the thickness of each heat sink is no more than 2mm, and the distance at the widest part of the heat dissipation channel is 2.5-3mm, and the heat sink is distributed axially around the heat sink. The radiator of the structure has a large heat dissipation area. In order to further increase the heat dissipation area of the radiator, the cross section of the heat sink is roughly antler-shaped; in addition, only one wire hole is set in the center of the radiator, and the diameter of the wire hole does not exceed 5mm, the heat generated by the work of the LED chip is directly transferred through the radiator at the bottom, and exchanges heat with the air around the radiator to achieve convective heat dissipation.

以上实施方式仅为本实用新型优选的实施方式或实施例,不能看着是对本实用新型的限制,本领域的技术人员在此基础上做任何非实质性的变形或替换,均属于本实用新型的保护范围。The above implementations are only preferred implementations or examples of the present utility model, and cannot be regarded as limitations on the present utility model. Any insubstantial deformation or replacement made by those skilled in the art on this basis belongs to the present utility model scope of protection.

Claims (8)

1. axle cooling type LED bulb lamp in a kind, comprise LED lamp holder, LED power supply, radiator, PCB circuit board, led chip, LED lens from bottom to up successively, it is characterized in that: it has also comprised a heat dissipating housing, the heat dissipating housing lower end connects the LED lamp holder, its upper end connects the LED lens, and radiator is positioned at heat dissipating housing.
2. axle cooling type LED bulb lamp in according to claim 1, it is characterized in that: described radiator adopts axial Aluminium Radiator, its center is provided with a cable-through hole that axially runs through radiator, the lower end of radiator be provided with one with the cavity of power supply size coupling, radiator is provided with fin, fin becomes circle distribution along axle, is provided with heat dissipation channel between the every fin.
3. axle cooling type LED bulb lamp in according to claim 1, it is characterized in that: described heat dissipating housing comprises: retainer plate is used for fixing the LED lens; Connecting ring is in order to connect the LED lamp holder; And the support bar between retainer plate and connecting ring; Retainer plate and connecting ring are connected as a single entity by support bar.
4. axle cooling type LED bulb lamp in according to claim 3, it is characterized in that: described heat dissipating housing also is included in the cassette tape that is provided with in the retainer plate, and cassette tape is provided with latch; End periphery is provided with the hole clipping of mating with latch under the described LED lens.
5. axle cooling type LED bulb lamp in according to claim 3 is characterized in that: be provided with screw thread in the described retainer plate, described LED lens lower end is provided with the screw thread that the screw thread with retainer plate inside is complementary; Be provided with screw thread in the described connecting ring, described LED lamp holder upper end be provided with connecting ring on the screw thread that is complementary of screw thread.
6. axle cooling type LED bulb lamp in according to claim 1, it is characterized in that: described PCB circuit board and radiator are provided with screw, and the PCB circuit board is fixed on the radiator by screw.
7. axle cooling type LED bulb lamp in according to claim 1, it is characterized in that: it also comprises the silicagel pad between radiator and PCB circuit board.
8. axle cooling type LED bulb lamp in according to claim 7, it is characterized in that: the thickness of described silicagel pad is 0.3mm.
CN2010206856592U 2010-12-28 2010-12-28 Inner axial heat dissipation type LED (light-emitting diode) ball lamp Expired - Fee Related CN201909214U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013127161A1 (en) * 2012-02-29 2013-09-06 正屋(厦门)电子有限公司 Led lamp radiating structure
TWI481799B (en) * 2012-06-19 2015-04-21 Taiwan Fu Hsing Ind Co Ltd Lamp structure
CN107062100A (en) * 2017-02-28 2017-08-18 漳州立达信灯具有限公司 Lamp device
CN113531503A (en) * 2021-07-08 2021-10-22 中节能晶和科技有限公司 LED lamp heat dissipation structure and manufacturing method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013127161A1 (en) * 2012-02-29 2013-09-06 正屋(厦门)电子有限公司 Led lamp radiating structure
GB2514201A (en) * 2012-02-29 2014-11-19 Mainhouse Xiamen Elect Co Ltd LED Lamp radiating structure
TWI481799B (en) * 2012-06-19 2015-04-21 Taiwan Fu Hsing Ind Co Ltd Lamp structure
CN107062100A (en) * 2017-02-28 2017-08-18 漳州立达信灯具有限公司 Lamp device
CN113531503A (en) * 2021-07-08 2021-10-22 中节能晶和科技有限公司 LED lamp heat dissipation structure and manufacturing method thereof

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Granted publication date: 20110727

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