CN103000489A - Bulb continuous production device - Google Patents
Bulb continuous production device Download PDFInfo
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- CN103000489A CN103000489A CN2012104325592A CN201210432559A CN103000489A CN 103000489 A CN103000489 A CN 103000489A CN 2012104325592 A CN2012104325592 A CN 2012104325592A CN 201210432559 A CN201210432559 A CN 201210432559A CN 103000489 A CN103000489 A CN 103000489A
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- glass bulb
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Abstract
A bulb continuous production device comprises a glass envelope production device, a production device for firing filaments in glass envelopes, a withstanding voltage detector, a filament foot shearing device, a device for ageing semi-finished bulbs with filaments and a vacuumizing, shielding gas filling and sealing device, and is characterized in that the bulb continuous production device is provided with a first gripper, a rotating table conveyer, a second gripper, a first transmission device, a third gripper, a fourth gripper, a second transmission device, a fifth gripper, a sixth gripper, a third transmission device and a seventh gripper, and the withstanding voltage detector and the filament foot shearing device are sequentially arranged on the second transmission device. Compared with the prior art, the bulb continuous production device has the advantages that all bulb production processes in the prior art are organically electrically combined together, manual carrying of the semi-finished bulbs among the processes is not needed, and continuous bulb production can be achieved.
Description
Technical field:
The present invention relates to a kind of bulb production method.
Background technology:
Existing bulb; generally comprise the production process of glass bulb; filament is fired process in glass bulb; the resistance test process; cut the filament foot process; the process that semi-finished product bulb with filament is worn out; vacuumize and fill protection gas and sealing process; after said process is finished; the finished product bulb has just created; all separately being finished by mutual disjunct machine independently from each operation of the aeration encapsulation that is fabricated onto bulb of glass bulb of prior art; like this; the semi-finished product that middle each operation is finished; all need a dead lift and be fixed on the station of corresponding machine; like this; not only need to expend a large amount of manpowers; and owing to the frangible characteristic of glass bulb, half-finished loss is large in handling process; the production cycle of bulb is long, and each inter process is not easy to be connected.
Summary of the invention:
Goal of the invention of the present invention is to provide each operation Organic Electricity contact of a kind of bulb production with prior art to combine, and each inter process does not need the continuous production device that a dead lift bulb is half-finished, can carry out continuously the bulb that bulb produces.
The present invention realizes like this; the process units that comprises glass bulb; filament is fired process units in glass bulb; overpressure resistance detecting device; cut the filament foot device; the device that semi-finished product bulb with filament is worn out; vacuumize and fill protection gas and closing device; its special feature is the process units of glass bulb; filament fired between the process units in glass bulb be provided with the first grabber; the rotating disk conveyer; the second grabber; the first transmitting device; the 3rd grabber; filament is fired process units in glass bulb; be provided with the 4th grabber between the device that semi-finished product bulb with filament is worn out; the second transmitting device; the 5th grabber; overpressure resistance detecting device; cutting the filament foot device is successively set on the second transmitting device; at the device that the semi-finished product bulb with filament is worn out; vacuumize and fill between protection gas and the closing device and be provided with the 6th grabber; the 3rd transmitting device; the 7th grabber; the first grabber comprises pusher; guide groove; glass bulb attitude adjuster; glass bulb pinches device; pusher comprises the power set that move forward and backward that are arranged on the frame; by the driving lever that moves forward and backward the power set drive; driving lever is positioned at the jaws front of clamper of discharging place of the process units of glass bulb; guide groove is oblique lower; the upper end of guide groove is positioned at the below of driving lever; glass bulb attitude adjuster comprises that swing is arranged on the fork on the frame; drive the power set that fork swings; glass bulb pinches device and comprises up and down power moving device; the power clamp that is driven by power moving device up and down; the rotating disk conveyer comprises the rotating disk by the power drive that is positioned at the first grabber side; be arranged on the normally closed clip with handle of rotating disk periphery; be arranged on the cover of at least two on frame handle drives device; wherein a cover handle drives device is positioned at by the first grabber; another set of handle drives device is positioned at by the first transmitting device; the second grabber is positioned at the first transmitting device; between another set of handle drives device; the first transmitting device comprises conveying device; montant by the conveying device drive; the 3rd grabber is positioned at the first transmitting device; filament is fired between process units in glass bulb; at the other handle drives device that is provided with of the feeding station of filament being fired the process units in glass bulb; the 4th grabber is arranged on the blanking station place that filament is fired the process units in glass bulb; the 4th grabber comprise be arranged on the frame by the power clamp that moves forward and backward device and drive; rotating disk by the power drive; be arranged on the normally closed clip of rotating disk periphery; drive the two cover power push-rods that clip opens; wherein a cover power push-rod is positioned at filament is fired blanking station place at the process units of glass bulb; another set of power push-rod is positioned at the top of the material loading of the second transmitting device; at the other handle drives device that is provided with of the blanking station of filament being fired the process units in glass bulb; the second transmitting device comprises circulating conveyor; the bottom that is driven by circulating conveyor is with the uncovered glass bulb container of lamp base perforation; the 5th grabber be arranged on the second transmitting device and the feeding station of device that the semi-finished product bulb with filament is worn out between; the 6th grabber is arranged between the blanking station and the 3rd transmitting device of the device that the semi-finished product bulb with filament is worn out; the 3rd transmitting device comprises circulating conveyor; cell-shell container by the circulating conveyor drive; the 7th grabber is arranged on and vacuumizes and fill between the feeding station and the 3rd transmitting device of protection gas and closing device; vacuumizing and filling and protect the blanking station place of gas and closing device to be provided with the 8th grabber and finished product bearing container; be provided with central micro-computer controlling apparatus; central authorities' micro-computer controlling apparatus is controlled whole device interlock, the second grabber; the 3rd grabber; the 5th grabber; the 6th grabber; the 7th grabber; the 8th grabber includes power clamp; the front and back that drive power clamp are power moving device or comprise power clamp up and down; drive moving up and down and the device of horizontal hunting of power clamp.
During work; under the control of central micro-computer controlling apparatus; the process units of glass bulb (such as patent CN200420103402.6 or the disclosed technology of CN200520060354.1) work; continuously with the thin glass tube section; the raw glass pipeline section burns end to end and connects together; discharging place of the process units of glass bulb the driving lever reach; the glass bulb of the clamp mouth part of clamper is pushed away the jaws of clamper; glass bulb falls in the guide groove in the downward mode of extra heavy pipe; imported on the fork by guide groove; power set drive fork and swing to the upright position; the power clamp that glass bulb pinches device is moving down under the power moving device drive up and down; the tubule part of clamping glass bulb; simultaneously; wherein a cover handle drives device drives the handle of clip; shelf is opened; then move on the power clamp; tubule is dropped in the jaws of opening of clip of rotating disk conveyer; wherein a cover handle drives device resets; the clip mouth is closed; with the glass bulb clamping; and then the rotation of rotating disk transmits lower; this glass bulb is sent to the first transmitting device place; by the second grabber with glass bulb by the rotating disk transmission and be enclosed within on the montant of the first transmitting device; the first transmitting device will be somebody's turn to do montant with glass bulb and be transferred to filament is fired process units in glass bulb (such as patent CN200720053654.6; the disclosed technology of CN201020259208.2) feeding station place; by the 3rd grabber glass bulb is sent to being driven in glass bulb clamper (the corresponding mechanism name in the above-mentioned patent the is called the glass tube clamper) jaws of opening by the handle drives device of feeding station place by the montant on the first transmitting device; then the handle drives device resets; the glass bulb clamper is clamped the thin glass tube of glass bulb; the process units that filament is fired in glass bulb is fired filament in glass bulb; then; the power clamp reach of the 4th grabber; open; to clamp with the glass bulb of filament; the handle drives device is opened the glass bulb clamper; power push-rod is opened the corresponding normally closed clip on the rotating disk; move after the power clamp; to make a gift to someone on the normally closed clip that opens with the glass bulb of filament; power push-rod resets; clip is clamped the glass bulb with filament; dial rotation; this glass bulb with filament is moved to the top of the material loading of the second transmitting device; corresponding power push-rod is opened the corresponding normally closed clip on the rotating disk; glass bulb with filament falls in the glass bulb container, then is sent to overpressure resistance detecting device (can adopt Chinese patent application 2012103117408 technology) by the second transmitting device and locates, and the power clamp by moving forward and backward up and down the device drive of overpressure resistance detecting device will be transplanted on overpressure resistance detecting device and carry out resistance test with the glass bulb of filament; during detection; move forward and backward up and down device by another and drive to drive anti-explosion container and will pack into the glass bulb of filament in the anti-explosion container, with prevent explosion not the fragment sputter that scatters, the glass bulb with filament after the detection is sent back in the glass bulb container by power clamp; then deliver to the second transmitting device and cut filament foot device (can adopt the lamp base cutting mechanism in the patent 2012202432951); cut off by cutting the lamp base that connects together that the filament foot device will pass below the glass bulb container, then deliver to the feeding station place of the device that the semi-finished product bulb with filament is worn out with the second transmitting device, by the 5th grabber will cut the glass bulb with filament behind the pin pinch the device that the semi-finished product bulb with filament is worn out the feeding station place promoted to have opened on the electricity folder with power contact head of jaws by the power push-rod on this device; after the jaws closure; by the semi-finished product bulb with filament is worn out; the device (can adopt patent CN2012201706348 and Chinese patent application 2012203319706 technology) of typing is switched on to the glass bulb with filament of cutting behind the pin; the ventilation burin-in process, the glass bulb with filament behind the pin cut after the processing moves to the glass bulb with filament after pin will be cut by the power push-rod on this device and the 6th grabber by the blanking station place of the device that the semi-finished product bulb with filament is worn out and is sent in the cell-shell container on the 3rd transmitting device, is sent to by the 3rd transmitting device to vacuumize and fill the feeding station place that protects gas and closing device; cooperated by the power push-rod on the device and the 7th grabber; be sent to and vacuumize and fill on the bulb fixing device of top with venting channels at feeding station place of protection gas and closing device cutting the glass bulb with filament behind the pin, by vacuumizing and filling protection gas and closing device the glass bulb with filament of cutting behind the pin is sequentially vacuumized; be filled with inertia protection gas; with top thin glass tube scorification sealing, the bulb of finished product at the blanking station that vacuumizes and fill protection gas and closing device under the power push-rod on this device and the cooperation of the 8th grabber; drop into the finished product bearing container, thereby finish the continuous production of bulb.
The present invention manually goes up the filament except needs, and other operation is all finished automatically, thereby, saved manpower, saved the shared space of equipment, and production efficiency is high.
Here, the other glass bulb leakage checkout gear that is provided with of rotating disk conveyer between the first grabber, the second grabber, glass bulb leakage checkout gear comprise move up and down device, by moving up and down discharging rod and discharge probe that device drives, in the other frame of the rotating disk of the second grabber back the handle drives device being set.The rotating disk conveyer with the glass bulb on the normally closed clip of handle during through glass bulb leakage checkout gear, move up and down on the discharging rod that device drives and move, in the reeve glass bulb, and discharge, if glass bulb leakage, the discharge meeting passes from leakage, being discharged probe detects, under the control of central micro-computer controlling apparatus, the second grabber, another handle drives device are failure to actuate, the handle drives device action of the second grabber back, the normally closed clip with handle of the glass bulb that accompanies leakage that will pass through opens, and the glass bulb of leakage drops in the waste product feeder.
Here; each station of filament being fired the process units in glass bulb is provided with pedestal; the filament clamper filament lifting device assembly be arranged on the pedestal; the glass bulb clamper is slidingly arranged on the pedestal by leading post; above the glass bulb clamper, be provided with the protective gas introducing port; the protective gas introducing port is slidingly arranged on the pedestal by inferior guide pillar; be provided with main roller in leading post lower end; be provided with time roller in inferior guide pillar lower end, the corresponding feeding station of filament being fired the process units in glass bulb; be provided with boss on the frame of upper filament station and blanking station.During work, lead a mouthful jacking by glass bulb clamper, clean air that boss will pass through, in order to successfully go up glass bulb, filament, and will with the lamp base of the glass bulb of filament lift from the filament clamper the clamping of filament clamper of filament lifting device assembly, in order to will successfully move on the second transmitting device with the glass bulb of filament.After putting filament into the filament clamper; with the filament clamper of filament filament lifting device assembly, glass bulb clamper with dial rotation; enter into and do not have the boss place; making protective gas lead mouth is buckled on the tubule mouth with the glass bulb of filament; then import protective gas; to avoid in the sintering circuit afterwards, under hot environment, airborne dioxygen oxidation filament.
The position of filament being fired between the material loading of the blanking station of the process units of glass bulb and the second transmitting device being positioned on the rotating disk of the 4th grabber is provided with the 3rd power push-rod that is fixed on the frame.During work, when normally closed clip is located through this with dial rotation, the action of the 3rd power push-rod, normally closed clip is opened, make this normally closed clip may clamping the glass bulb with filament drop on the following tray carry out the preparation with the glass bulb of filament that clamping fires with filament that process units in glass bulb sends so that all enter the normally closed clip that filament is fired the blanking station place of the process units in glass bulb.
The second transmitting device side in the overpressure resistance detecting device back is sequentially provided with glass tube detector and the 9th grabber, move up and down device before and after the 9th grabber comprises, move up and down the power clamp that device drives by front and back, the signal of telecommunication output of glass tube detector links to each other with the signal of telecommunication input of central micro-computer controlling apparatus, and central micro-computer controlling apparatus is controlled the action of the 9th grabber.During work, after the glass tube detector detects glass bulb and causes tubule to disconnect because of explosion in overpressure resistance detecting device, control the action of the 9th grabber by central micro-computer controlling apparatus, the remains with the glass bulb of filament that remain in the glass bulb container are taken away, so that the glass bulb container can be accepted filament is fired the glass bulb with filament that the process units in glass bulb is come.
Compared with the prior art the present invention has that each operation Organic Electricity contact with the bulb production of prior art combines, each inter process do not need a dead lift bulb half-finished, can carry out continuously the advantage that bulb is produced.
Description of drawings:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of the first grabber;
Fig. 3 is the structural representation that the glass bulb of the first grabber pinches device;
Fig. 4 is the structural representation of rotating disk conveyer part;
Fig. 5 is for to fire the structural representation at the feeding station place of the process units in glass bulb with filament;
Fig. 6 is for to fire the structural representation at the blanking station place of the process units in glass bulb with filament;
Device partly the structural representation of Fig. 7 for the semi-finished product bulb with filament is worn out;
Fig. 8 is for firing filament the structural representation of the station of the process units in glass bulb;
Fig. 9 is the structural representation of overpressure resistance detecting device part;
Figure 10 is the structural representation of lamp base cutting out section;
Figure 11 is the structural representation near the device part that the semi-finished product bulb with filament is worn out of the second transmitting device.
Embodiment:
Now in conjunction with the accompanying drawings and embodiments the present invention is done and describes in further detail:
As shown in Figure 1; the present invention includes the process units 4 that thin glass tube 1 and raw glass pipe 2 is welded into the glass bulb of glass bulb 3; filament 5 fired in glass bulb 3, filament is fired process units 6 in glass bulb; overpressure resistance detecting device 7; cut filament foot device 8; the device 10 that the semi-finished product bulb to filament that the cell-shell 20 with filament of cutting behind the pin is worn out wears out; vacuumize and fill protection gas and closing device 11; its special feature is the process units 4 of glass bulb; filament fired between the process units 6 in glass bulb be provided with the first grabber 12; rotating disk conveyer 13; the second grabber 14; the first transmitting device 15; the 3rd grabber 16; filament is fired process units 6 in glass bulb; be provided with the 4th grabber 17 between the device 10 that semi-finished product bulb with filament is worn out; the second transmitting device 18; the 5th grabber 19; overpressure resistance detecting device 7; cutting filament foot device 8 is successively set on the second transmitting device 18; at the device 10 that the semi-finished product bulb with filament is worn out; vacuumize and fill between protection gas and the closing device 11 and be provided with the 6th grabber 21; the 3rd transmitting device 22; the 7th grabber 23; such as Fig. 2; shown in 3; the first grabber 12 comprises pusher 12a; guide groove 12b; glass bulb attitude adjuster 12c; glass bulb pinches device 12d; pusher 12a comprises being arranged on and moves forward and backward power set 12a1 (employing be cylinder) on the frame 30; by the driving lever 12a2 that moves forward and backward power set 12a1 drive; driving lever 12a2 is positioned at the jaws front of clamper 4a of discharging place of the process units 4 of glass bulb; guide groove 12b is oblique lower; the upper end of guide groove 12b is positioned at the below of driving lever 12a2; glass bulb attitude adjuster 12c comprises that swing is arranged on the fork 12c1 on the frame 30; what the power set 12c2(that drive fork 12c1 swings adopted is cylinder); as shown in Figure 3; glass bulb pinches device 12d and comprises power moving device 12d1 up and down (employing be cylinder); what the power clamp 12d2(that is driven by power moving device 12d1 up and down adopted is pneumatic power clamp); power clamp 12d2 connects raw glass pipe bearing plate 12d3 below by bar 12d4; if the effect of raw glass pipe bearing plate 12d3 is raw glass pipe 2; when thin glass tube 1 connection is insecure; can both take out remaining in the upper glass bulb fragment of fork 12c1; so that fork 12c1 can carry out glass bulb attitude adjustment next time; such as Fig. 3; shown in 4; rotating disk conveyer 13 comprise be positioned at the first grabber 12 other (comprise motor by power; speed change gear) the rotating disk 13a that drives; be arranged on the normally closed clip 13c with handle 13b of rotating disk 13a periphery; be arranged on the cover of at least two on the frame 30 handle drives device 13d and (comprise cylinder 13d1; drive rod 13d2 by cylinder 13d1 drive); wherein a cover handle drives device 13d is positioned at the first grabber 12 sides; it is other that another set of handle drives device 13d is positioned at the first transmitting device 15; the second grabber 14 is positioned at the first transmitting device 15; between another set of handle drives device 13d; the first transmitting device 15 comprises that conveying device 15a(is by the opposite belt conveyor 15a1 of two cover transmission direction; be positioned at the gathering sill 15a2 between belt conveyor 15a1 top and two belt conveyor 15a1 terminations; the montant pusher 15a3(that is positioned at the outside, two belt conveyor 15a1 terminations comprises cylinder; push rod by the cylinder drive); be respectively arranged with detector 53 near the two conveying mechanism 15a1 terminations of two montant pusher 15a3 front ends of two belt conveyor 15a1 terminations; 54; detector 53; 54 signal of telecommunication output links to each other with the signal of telecommunication output of central micro-computer controlling apparatus 52; so that by central micro-computer controlling apparatus 52 control conveying device 15a actions; assurance is carried with the montant 15b of sky or with the montant 15b of glass bulb and is put in place); the montant 15b(that is driven by conveying device 15a comprises slide block 15b1; be arranged on the bar 15b2 on the slide block 15b1); the 3rd grabber 16 is positioned at the first transmitting device 15; filament is fired 6 of process unitss in glass bulb; be provided with handle drives device 24(on the feeding station 6a side of filament being fired the process units 6 in glass bulb and comprise cylinder 24a; the push rod 24b of driving handle 6c1 of the glass bulb clamper 6c of the process units 6 in glass bulb is fired filament in the driving that is driven by cylinder 24a); as shown in Figure 6; the 4th grabber 17 is arranged on the blanking station 6b place that filament is fired the process units 6 in glass bulb; the 4th grabber 17 comprise be arranged on the frame 30 by the power clamp 17b that moves forward and backward device 17a and drive; rotating disk 17c by the power drive; be arranged on several normally closed clip 17d of rotating disk 17c periphery; drive the two cover power push-rod 17e that clip 17d opens; wherein a cover power push-rod 17e is positioned at filament is fired blanking station 6b place at the process units 6 of glass bulb; be used for opening the glass bulb 9 that normally closed clip 17d comes gripping band filament; another set of power pushes away the top that 7e is positioned at the material loading of the second transmitting device 18; be used for opening normally closed clip 17d and will deliver to the second transmitting device 18 with the glass bulb 9 of filament; be provided with handle drives device 25(on the blanking station 6b side of filament being fired the process units 6 in glass bulb and comprise cylinder 25a; drive to be driven the push rod 25b of driving handle 6c1 that filament is fired the glass bulb clamper 6c of the process units 6 in glass bulb by cylinder 25a); the second transmitting device 18 comprises that circulating conveyor 18a(comprises circulation link chain; drive sprocket; drive sprocket); uncovered several glass bulb containers 18b(that is bored a hole with lamp base by the bottom of circulating conveyor 18a drive comprises doorframe shape pedestal 18b1; the bottom at doorframe shape pedestal 18b1 top is set with the cavity volume 18b2 of lamp base perforation, doorframe shape pedestal 18b1 is fixed on the chain), at the 4th grabber 17; be provided with the detector 51 with the cell-shell 9 of filament on the second transmitting device 18 that overpressure resistance detecting device is 7; the signal of telecommunication output of detector 51 links to each other with the signal of telecommunication output of central micro-computer controlling apparatus 52; so that by central micro-computer controlling apparatus 52 control overpressure resistance detecting devices 7; cut filament foot device 8 and effectively move, as shown in Figure 9, the other power transmission 47(that is provided with comprises the cylinder that moves up and down power 47a is provided at overpressure resistance detecting device 7; drive pneumatic clamps 47b by cylinder 47a) and explosion-protection equipment 48(comprise the cylinder that moves up and down power 48a be provided; the cylinder that moves forward and backward 48b is provided; explosion-proof cavity volume 48c); power transmission 47 will be sent to the glass bulb 9 of filament the clamp port 7a place of overpressure resistance detecting device 7 and will send back on the glass bulb container 18b of the second transmitting device 18 with the glass bulb 9 of filament from clamp port 7a; the effect of explosion-protection equipment 48 is that the glass bulb 9 with filament with clamp port 7a place is wrapped in explosion-proof cavity volume 48c, to avoid the injury that fragment was caused of cell-shell blast, as shown in figure 10; the two pneumatic power scissors 8a that cut filament foot device 8 are arranged on the both sides below the glass bulb container 18b of the second transmitting device 18; as shown in Figure 7, the 5th grabber 19 be arranged on the second transmitting device 18 and the feeding station 10a of device 10 that the semi-finished product bulb with filament is worn out between, the 6th grabber 21 is arranged on 22 of the blanking station 10b of the device 10 that the semi-finished product bulb with filament is worn out and the 3rd transmitting devices; the 3rd transmitting device 22 comprises that circulating conveyor 22a(comprises circulation link chain 22a1; drive sprocket; drive sprocket; several piece plate 22a2 by circulation link chain 22a1 drive; be arranged on the channled rail 22a3 on the circulation link chain); the cell-shell container 22b(that is driven by circulating conveyor 22a comprises the slide block 22b1 that is arranged in the channled rail 22a3; be arranged on the cavity volume 22b2 with the lamp base perforation on the slide block 22b1); the 7th grabber 23(comprises the pneumatic type power clamp; drive the power set that the pneumatic type power clamp moves up and down) be arranged on and vacuumize and fill 22 of the feeding station of protection gas and closing device 11 and the 3rd transmitting devices, be provided with the 8th grabber 26 and finished product bearing container 27 at the blanking station place that is vacuumizing and fill protection gas and closing device 11, in order to finished product 28 is fetched and delivered on the finished product bearing container 27 from the blanking station that vacuumizes and fill protection gas and closing device 11; be provided with central micro-computer controlling apparatus 52; the whole device interlock of central authorities' micro-computer controlling apparatus 52 controls, the second grabber 14; the 3rd grabber 15; before and after comprising, the 8th grabber drives cylinder 29; drive up and down cylinder 31; pneumatic type power clamp 32, the five grabbers; the 6th grabber comprises pneumatic type power clamp 32; drive the device that moves up and down device 33 and horizontal hunting 34 of pneumatic type power clamp 32.
As shown in Figure 4, at the rotating disk conveyer 13 other glass bulb leakage checkout gears 35 that are provided with of 14 of the first grabbers 12, the second grabber, glass bulb leakage checkout gear 35 comprise move up and down device 35a, by moving up and down discharging rod and discharge probe 35b that device 35a drives, in the other frame 30 of the rotating disk 13a of the second grabber 14 back handle drives device 13d being set.
Such as Fig. 6; shown in 8; each station 36 of rotating disk 6e of filament being fired the process units 6 in glass bulb is provided with pedestal 37; be used for clamping; promote filament 5 the filament clamper filament lifting device assembly 38 be arranged on the pedestal 37; glass bulb clamper 6c is slidingly arranged on the pedestal 37 by leading post 39; above glass bulb clamper 6c, be provided with protective gas introducing port 40; protective gas introducing port 40 is slidingly arranged on the pedestal 37 by inferior guide pillar 41; be provided with main roller 42 in leading post 39 lower ends; be provided with time roller 43 in inferior guide pillar 41 lower ends; filament is fired the feeding station 6a of the process units 6 in glass bulb to correspondence and the frame 30 of blanking station 6b is provided with the boss 44 that tiltedly drapes over one's shoulders with guiding, blanking station 6b; feeding station 6a; the boss 44 other platforms 45 that are provided with of upper filament station 6d.The effect of boss 44 is lifting protective gas introducing ports 40; in order to successfully place cell-shell 3; after leaving afterwards boss 44; protective gas introducing port 40 be buckled on the thin glass tube of cell-shell 3 in case after bake in the process of filament and be filled with protective gas; protect filament, in order to avoid at high temperature oxidation of filament.Platform 45 is will to take out from filament Jia Chiqi filament lifting device assembly 38 with the glass bulb 9 of filament by promoting glass bulb clamper 6c in the effect of blanking station 6b, and the effect of platform 45 in upper filament station 6d is the convenient filament 5 of placing.
Position between the material loading of blanking station 6b that being positioned on the rotating disk 17c of the 4th grabber 17 fired filament at the process units 6 of glass bulb and the second transmitting device 18 is provided with the bar that the 3rd power push-rod 46(that is fixed on the frame 30 comprises that cylinder, cylinder drive).
As shown in figure 11, the second transmitting device 18 sides in overpressure resistance detecting device 7 back are sequentially provided with glass tube detector 49 and the 9th grabber 50, the 9th grabber 50 moves up and down device 50a before and after comprising pneumatic type, moves up and down the power clamp 50b that device 50a drives by front and back, the signal of telecommunication output of glass tube detector 49 links to each other with the signal of telecommunication input of central micro-computer controlling apparatus, and central micro-computer controlling apparatus is controlled 50 actions of the 9th grabber.
Claims (10)
1. the continuous production device of a bulb; the process units that comprises glass bulb; filament is fired process units in glass bulb; overpressure resistance detecting device; cut the filament foot device; the device that semi-finished product bulb with filament is worn out; vacuumize and fill protection gas and closing device; the process units that it is characterized in that glass bulb; filament fired between the process units in glass bulb be provided with the first grabber; the rotating disk conveyer; the second grabber; the first transmitting device; the 3rd grabber; filament is fired process units in glass bulb; be provided with the 4th grabber between the device that semi-finished product bulb with filament is worn out; the second transmitting device; the 5th grabber; overpressure resistance detecting device; cutting the filament foot device is successively set on the second transmitting device; at the device that the semi-finished product bulb with filament is worn out; vacuumize and fill between protection gas and the closing device and be provided with the 6th grabber; the 3rd transmitting device; the 7th grabber; the first grabber comprises pusher; guide groove; glass bulb attitude adjuster; glass bulb pinches device; pusher comprises the power set that move forward and backward that are arranged on the frame; by the driving lever that moves forward and backward the power set drive; driving lever is positioned at the jaws front of clamper of discharging place of the process units of glass bulb; guide groove is oblique lower; the upper end of guide groove is positioned at the below of driving lever; glass bulb attitude adjuster comprises that swing is arranged on the fork on the frame; drive the power set that fork swings; glass bulb pinches device and comprises up and down power moving device; the power clamp that is driven by power moving device up and down; the rotating disk conveyer comprises the rotating disk by the power drive that is positioned at the first grabber side; be arranged on the normally closed clip with handle of rotating disk periphery; be arranged on the cover of at least two on frame handle drives device; wherein a cover handle drives device is positioned at by the first grabber; another set of handle drives device is positioned at by the first transmitting device; the second grabber is positioned at the first transmitting device; between another set of handle drives device; the first transmitting device comprises conveying device; montant by the conveying device drive; the 3rd grabber is positioned at the first transmitting device; filament is fired between process units in glass bulb; at the other handle drives device that is provided with of the feeding station of filament being fired the process units in glass bulb; the 4th grabber is arranged on the blanking station place that filament is fired the process units in glass bulb; the 4th grabber comprise be arranged on the frame by the power clamp that moves forward and backward device and drive; rotating disk by the power drive; be arranged on the normally closed clip of rotating disk periphery; drive the two cover power push-rods that clip opens; wherein a cover power push-rod is positioned at filament is fired blanking station place at the process units of glass bulb; another set of power push-rod is positioned at the top of the material loading of the second transmitting device; at the other handle drives device that is provided with of the blanking station of filament being fired the process units in glass bulb; the second transmitting device comprises circulating conveyor; the bottom that is driven by circulating conveyor is with the uncovered glass bulb container of lamp base perforation; the 5th grabber be arranged on the second transmitting device and the feeding station of device that the semi-finished product bulb with filament is worn out between; the 6th grabber is arranged between the blanking station and the 3rd transmitting device of the device that the semi-finished product bulb with filament is worn out; the 3rd transmitting device comprises circulating conveyor; cell-shell container by the circulating conveyor drive; the 7th grabber is arranged on and vacuumizes and fill between the feeding station and the 3rd transmitting device of protection gas and closing device; vacuumizing and filling and protect the blanking station place of gas and closing device to be provided with the 8th grabber and finished product bearing container; be provided with central micro-computer controlling apparatus, central micro-computer controlling apparatus is controlled whole device interlock.
2. the continuous production device of bulb according to claim 1, it is characterized in that the other glass bulb leakage checkout gear that is provided with of rotating disk conveyer between the first grabber, the second grabber, glass bulb leakage checkout gear comprise move up and down device, by moving up and down discharging rod and discharge probe that device drives, in the other frame of the rotating disk of the second grabber back the handle drives device being set.
3. the continuous production device of bulb according to claim 1 and 2; it is characterized in that each station of filament being fired the process units in glass bulb is provided with pedestal; the filament clamper filament lifting device assembly be arranged on the pedestal; the glass bulb clamper is slidingly arranged on the pedestal by leading post; above the glass bulb clamper, be provided with the protective gas introducing port; the protective gas introducing port is slidingly arranged on the pedestal by inferior guide pillar; be provided with main roller in leading post lower end; be provided with time roller in inferior guide pillar lower end, the corresponding feeding station of filament being fired the process units in glass bulb; be provided with the boss that tiltedly drapes over one's shoulders with guiding on the frame of blanking station.
4. the continuous production device of bulb according to claim 3, it is characterized in that with filament fire the process units in glass bulb blanking station, feeding station, on the other platform that is provided with of boss of filament station.
5. according to claim 1 and 2 or the continuous production device of 4 described bulbs, it is characterized in that being provided with the 3rd power push-rod that is fixed on the frame in the position that being positioned on the rotating disk of the 4th grabber fired filament between the material loading of the blanking station of the process units of glass bulb and the second transmitting device.
6. according to claim 1 and 2 or the continuous production device of 4 described bulbs, it is characterized in that being sequentially provided with glass tube detector and the 9th grabber on the second transmitting device side of overpressure resistance detecting device back, move up and down device before and after the 9th grabber comprises, move up and down the power clamp that device drives by front and back, the signal of telecommunication output of glass tube detector links to each other with the signal of telecommunication input of central micro-computer controlling apparatus, and central micro-computer controlling apparatus is controlled the action of the 9th grabber.
7. the continuous production device of bulb according to claim 5, it is characterized in that being sequentially provided with glass tube detector and the 9th grabber on the second transmitting device side of overpressure resistance detecting device back, move up and down device before and after the 9th grabber comprises, move up and down the power clamp that device drives by front and back, the signal of telecommunication output of glass tube detector links to each other with the signal of telecommunication input of central micro-computer controlling apparatus, and central micro-computer controlling apparatus is controlled the action of the 9th grabber.
8. the conveying device that according to claim 1 and 2 or the continuous production device of 4 or 7 described bulbs, it is characterized in that the first transmitting device comprises the opposite belt conveyor of two cover transmission direction, be positioned at gathering sill between belt conveyor top and two belt conveyor terminations, be positioned at the montant pusher in the outside, two belt conveyor terminations.
9. according to claim 1 and 2 or the continuous production device of 4 or 7 described bulbs, it is characterized in that the second transmitting device comprises circulating conveyor, the bottom that driven by circulating conveyor is with the uncovered glass bulb container of lamp base perforation.
10. the continuous production device of bulb according to claim 9, it is characterized in that the glass bulb container comprises doorframe shape pedestal, the bottom at doorframe shape pedestal top is set with the cavity volume of lamp base perforation, doorframe shape pedestal is fixed on the circulating conveyor, and the power clamp that the glass bulb of the first grabber pinches the device bag is connected with raw glass pipe bearing plate below by bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210432559.2A CN103000489B (en) | 2012-11-02 | 2012-11-02 | Bulb continuous production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210432559.2A CN103000489B (en) | 2012-11-02 | 2012-11-02 | Bulb continuous production device |
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| Publication Number | Publication Date |
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| CN103000489A true CN103000489A (en) | 2013-03-27 |
| CN103000489B CN103000489B (en) | 2015-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210432559.2A Expired - Fee Related CN103000489B (en) | 2012-11-02 | 2012-11-02 | Bulb continuous production device |
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| Country | Link |
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| CN (1) | CN103000489B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103307487A (en) * | 2013-06-18 | 2013-09-18 | 杭州中为光电技术股份有限公司 | LED bulb lamp assembly and production equipment |
| CN106424454A (en) * | 2016-10-19 | 2017-02-22 | 江门市雨点照明科技有限公司 | LED filament bulb power supply pin automatic shearing correction device |
| CN109585241A (en) * | 2019-01-25 | 2019-04-05 | 李家凌 | A kind of improvement structure of squeezing machine |
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| CN101145497A (en) * | 2007-09-21 | 2008-03-19 | 李家凌 | Multi-position continuous lamp head and filament component production device |
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| CN102610464A (en) * | 2012-03-27 | 2012-07-25 | 李家凌 | Improved structure of multi-station clamping and sealing machine for manufacturing electric light source |
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| CN85108632A (en) * | 1984-11-30 | 1986-07-09 | 株式会社东芝 | Make the equipment of bulb |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103307487A (en) * | 2013-06-18 | 2013-09-18 | 杭州中为光电技术股份有限公司 | LED bulb lamp assembly and production equipment |
| CN103307487B (en) * | 2013-06-18 | 2015-01-21 | 杭州中为光电技术股份有限公司 | LED bulb lamp assembly and production equipment |
| CN106424454A (en) * | 2016-10-19 | 2017-02-22 | 江门市雨点照明科技有限公司 | LED filament bulb power supply pin automatic shearing correction device |
| CN109585241A (en) * | 2019-01-25 | 2019-04-05 | 李家凌 | A kind of improvement structure of squeezing machine |
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| Publication number | Publication date |
|---|---|
| CN103000489B (en) | 2015-02-11 |
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