CN102993731B - Manufacturing process of instrument socket - Google Patents

Manufacturing process of instrument socket Download PDF

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CN102993731B
CN102993731B CN201210296234.6A CN201210296234A CN102993731B CN 102993731 B CN102993731 B CN 102993731B CN 201210296234 A CN201210296234 A CN 201210296234A CN 102993731 B CN102993731 B CN 102993731B
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manufacturing process
granulation
meter socket
injection
weight part
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CN102993731A (en
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张强
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ANHUI KAIDI ELECTRICAL Co Ltd
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ANHUI KAIDI ELECTRICAL Co Ltd
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Abstract

The invention discloses a manufacturing process of an instrument socket. The manufacturing process is characterized by respectively drying a material A and a material B at 100-120 DEG C for 3-5 hours, then uniformly mixing the material A and the material B according to parts by weight and then granulating the material A and the material B and remixing and then granulating the granulated material A and material B; and adding the obtained granulated materials to an injection molding machine to be molded and demolding the materials, thus obtaining the instrument socket. The manufacturing process has the beneficial effects that the injection-molded instrument socket for a car easily suffer from such physical property defects as drag marks, breakage, poor toughness and low strength during molding; and meanwhile, the injection molding process is good in stability, the obtained product has stable quality and high surface gloss, the production efficiency is improved and the production cost is reduced.

Description

A kind of manufacturing process of meter socket
Technical field
The present invention relates to automobile manufacturing field, is exactly a kind of manufacturing process of meter socket.
Background technology
Along with social progress, the usage quantity of automobile, in continuous increase, mainly adopts nylon material preparation for the meter socket of automobile making in prior art, composite by adding toughner, after various material mixing, it is not good that each component is melted in process dispersiveness altogether, and each group partition inter-capacitive is poor, intensity, toughness, erosion resistance deficiency, material cost is higher, demoulding difficulty, and surface gloss is poor, processing characteristics is bad, unstable product quality.
Summary of the invention
In order to alleviate shortcomings and deficiencies of the prior art, the object of the present invention is to provide a kind of manufacturing process of meter socket, the product in the time of moulding of the meter socket for automobile that has solved injection moulding is prone to and draws the physicals defects such as white, fracture, poor toughness, intensity be low, this Shooting Technique stability simultaneously, products obtained therefrom steady quality, surface gloss is high, has improved production efficiency, has reduced production cost.
Above-mentioned purpose realizes by following scheme:
A manufacturing process for meter socket, is characterized in that:
(1) after each raw material of A material, B being expected mixes respectively, carry out drying treatment, drying temperature is 100-120 ℃, and be 3-5 hour time of drying, then A material, B material are mixed to rear granulation according to weight part respectively, obtains A material, B material after granulation;
Described A material is made by the raw material of following weight parts: nylon PA66 60-65, ACS resin 10-15, tetrafluoroethylene 5-10, polycaprolactone 1-2, methyltrimethoxy silane 0.5-1, vinyltriethoxysilane 0.5-1, oxidation inhibitor 1035 0.3-0.5, polyethylene wax 0.7-0.9, Zinic stearas 0.5-1.2;
Described B material is made by the raw material of following weight parts: nylon PA66+20%GF 60-65, PBT 6-12, modified meerschaum powder 5-10, poly--4-methyl-1-pentene 10-15, ASA resin 10-15, polycaprolactone 3-5, aminopropyl triethoxysilane 1-2, irgasfos 168 0.5-0.8, pentanoic 0.1-0.2, ethylene bis stearamide 0.5-0.8, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.1-0.2;
The preparation technology of described modified meerschaum powder is: first use 15-20% salt acid soak sepiolite 1-2 hour, leave standstill, clarification, centrifugal, solid washes with water to neutrality, after oven dry, add that to be equivalent to the vinyltriethoxysilane agitating of solid weight 3-5% even, dry, be ground into powder;
(2) the 45-55 weight part A material after granulation, 45-55 weight part B material are mixed to rear granulation;
(3) material after step (2) gained granulation is joined in injection moulding machine, according to the conventional manufacturing process moulding of meter socket, the demoulding, to obtain final product.
The manufacturing process of described a kind of meter socket, it is characterized in that: the granulation process of A material is: get A and expect each raw material, be placed in high-speed mixer and mixing 2-5min according to weight part, the mixture obtaining adds in twin screw extruder through main spout, controlled working temperature is at 245-270 ℃, screw rod revolution is at 380-600rpm, and after melting, extruding pelletization obtains product.
The manufacturing process of described a kind of meter socket, it is characterized in that: the granulation process of B material is: get B and expect each raw material, be placed in high-speed mixer and mixing 2-5min according to weight part, the mixture obtaining adds in twin screw extruder through main spout, controlled working temperature is at 245-270 ℃, screw rod revolution is at 300-600rpm, and after melting, extruding pelletization obtains product.
The manufacturing process of described a kind of meter socket, is characterized in that:
After material is joined in injection moulding machine, the temperature of injection moulding machine heating zone is set: 285 ± 5 ℃ of first paragraphs, 280 ± 5 ℃ of second segments, the 3rd section 270 ± 5 ℃, the 4th section 265 ± 5 ℃, the 5th section 260 ± 5 ℃;
The manufacturing process of described a kind of meter socket, is characterized in that:
The molding technique parameter of injection moulding section is:
A, first paragraph adopt the middle pressure of 55-65 Mpa, the medium velocity injection of 55-65m/s, and be 1.0-1.5 second inject time, and injection glue amount is to the 78-80% of product;
B, second segment adopt the middle pressure of 55-65 Mpa, the medium velocity injection of 55-65m/s, and be 0.5-1.0 second inject time, and injection glue amount is to 100% left and right of water port of product.
The manufacturing process of described a kind of meter socket, it is characterized in that: described ACS resin refers to chlorinatedpolyethylene-acrylic elastomer-styrene copolymer, described ASA resin is acrylonitrile-acrylate-styrene terpolymer, and described PBT refers to polybutylene terephthalate.
The manufacturing process of described a kind of meter socket, is characterized in that: described nylon PA66+20%GF refers to the nylon PA66 that 20%GF glass fibre strengthens.
Described meter socket is DJY7141-1.6-21 etc.
Beneficial effect of the present invention is:
The product in the time of moulding of the meter socket for automobile that the invention solves injection moulding is prone to and draws the physicals defects such as white, fracture, poor toughness, intensity be low, this Shooting Technique stability simultaneously, products obtained therefrom steady quality, surface gloss is high, improve production efficiency, reduced production cost.
Embodiment
A manufacturing process for meter socket,
(1) after each raw material of A material, B being expected mixes respectively, carry out drying treatment, drying temperature is 120 ℃, and be 4 hours time of drying, then A material, B material are mixed to rear granulation according to weight part respectively, obtains A material, B material after granulation;
Described A material is made by the raw material of following weight (kg): nylon PA66 65, ACS resin 15, tetrafluoroethylene 5, polycaprolactone 2, methyltrimethoxy silane 1, vinyltriethoxysilane 1, oxidation inhibitor 1,035 0.5, polyethylene wax 0.7, Zinic stearas 1;
Described B material is made by the raw material of following weight (kg): nylon PA66+20%GF 65, PBT 8, modified meerschaum powder 10, poly--4-methyl-1-pentene 10, ASA resin 15, polycaprolactone 3, aminopropyl triethoxysilane 1, irgasfos 168 0.5, pentanoic 0.1, ethylene bis stearamide 0.5, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.2;
The preparation technology of described modified meerschaum powder is: first use 15% salt acid soak sepiolite 2 hours, leave standstill, clarification, centrifugal, solid washes with water to neutrality, after oven dry, add that to be equivalent to the vinyltriethoxysilane agitating of solid weight 5% even, dry, be ground into powder;
The granulation process of A material is: get A and expect each raw material, be placed in high-speed mixer and mixing 5min according to weight part, the mixture obtaining adds in twin screw extruder through main spout, and controlled working temperature is at 270 ℃, screw rod revolution is at 500rpm, and after melting, extruding pelletization obtains product.
The granulation process of B material is: get B and expect each raw material, be placed in high-speed mixer and mixing 3min according to weight part, the mixture obtaining adds in twin screw extruder through main spout, and controlled working temperature is at 270 ℃, screw rod revolution is at 600rpm, and after melting, extruding pelletization obtains product.
(2) the 45kgA material after granulation, 55kgB material are mixed to rear granulation;
(3) material after step (2) gained granulation is joined in injection moulding machine, the temperature of injection moulding machine heating zone is set: 285 ℃ of first paragraphs, 280 ℃ of second segments, the 3rd section 270 ℃, the 4th section 265 ℃, the 5th section 260 ℃;
The molding technique parameter of injection moulding section is:
A, first paragraph adopt the middle pressure of 60 Mpa, the medium velocity injection of 60m/s, and be 1.0 seconds inject time, and injection glue amount is to 78% of product;
B, second segment adopt the middle pressure of 60 Mpa, the medium velocity injection of 60m/s, and be 1.0 seconds inject time, and injection glue amount is to 100% left and right of water port of product;
After according to the conventional manufacturing process moulding of meter socket, the demoulding, to obtain final product.
?the Performance Detection of the manufacturing process for meter socket that the present invention makes:
Figure 2012102962346100002DEST_PATH_IMAGE002

Claims (6)

1. a manufacturing process for meter socket, is characterized in that:
(1) after each raw material of A material, B being expected mixes respectively, carry out drying treatment, drying temperature is 100-120 ℃, and be 3-5 hour time of drying, then A material, B material are mixed to rear granulation according to weight part respectively, obtains A material, B material after granulation;
Described A material is made by the raw material of following weight parts: nylon PA66 60-65, ACS resin 10-15, tetrafluoroethylene 5-10, polycaprolactone 1-2, methyltrimethoxy silane 0.5-1, vinyltriethoxysilane 0.5-1, oxidation inhibitor 1035 0.3-0.5, polyethylene wax 0.7-0.9, Zinic stearas 0.5-1.2;
Described B material is made by the raw material of following weight parts: nylon PA66+20%GF 60-65, PBT 6-10, modified meerschaum powder 5-10, poly--4-methyl-1-pentene 10-15, ASA resin 10-15, polycaprolactone 3-5, aminopropyl triethoxysilane 1-2, irgasfos 168 0.5-0.8, pentanoic 0.1-0.2, ethylene bis stearamide 0.5-0.8, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 0.1-0.2;
The preparation technology of described modified meerschaum powder is: first use 15-20% salt acid soak sepiolite 1-2 hour, leave standstill, clarification, centrifugal, solid washes with water to neutrality, after oven dry, add that to be equivalent to the vinyltriethoxysilane agitating of solid weight 3-5% even, dry, be ground into powder;
(2) the 45-55 weight part A material after granulation, 45-55 weight part B material are mixed to rear granulation;
(3) material after step (2) gained granulation is joined in injection moulding machine, according to the conventional manufacturing process moulding of meter socket, the demoulding, to obtain final product;
Described nylon PA66+20%GF refers to the nylon PA66 that 20%GF glass fibre strengthens.
2. the manufacturing process of a kind of meter socket according to claim 1, it is characterized in that: the granulation process of A material is: get A and expect each raw material, be placed in high-speed mixer and mixing 2-5min according to weight part, the mixture obtaining adds in twin screw extruder through main spout, controlled working temperature is at 245-270 ℃, screw rod revolution is at 380-600rpm, and after melting, extruding pelletization obtains product.
3. the manufacturing process of a kind of meter socket according to claim 1, it is characterized in that: the granulation process of B material is: get B and expect each raw material, be placed in high-speed mixer and mixing 2-5min according to weight part, the mixture obtaining adds in twin screw extruder through main spout, controlled working temperature is at 245-270 ℃, screw rod revolution is at 300-600rpm, and after melting, extruding pelletization obtains product.
4. the manufacturing process of a kind of meter socket according to claim 1, is characterized in that:
After material is joined in injection moulding machine, the temperature of injection moulding machine heating zone is set: 285 ± 5 ℃ of first paragraphs, 280 ± 5 ℃ of second segments, the 3rd section 270 ± 5 ℃, the 4th section 265 ± 5 ℃, the 5th section 260 ± 5 ℃.
5. the manufacturing process of a kind of meter socket according to claim 1, is characterized in that:
The molding technique parameter of injection moulding section is:
A, first paragraph adopt the middle pressure of 55-65 Mpa, the medium velocity injection of 55-65m/s, and be 1.0-1.5 second inject time, and injection glue amount is to the 78-80% of product;
B, second segment adopt the middle pressure of 55-65 Mpa, the medium velocity injection of 55-65m/s, and be 0.5-1.0 second inject time, and injection glue amount is to 100% of water port of product.
6. the manufacturing process of a kind of meter socket according to claim 1, it is characterized in that: described ACS resin refers to chlorinatedpolyethylene-acrylic elastomer-styrene copolymer, described ASA resin is acrylonitrile-acrylate-styrene terpolymer, and described PBT refers to polybutylene terephthalate.
CN201210296234.6A 2012-08-20 2012-08-20 Manufacturing process of instrument socket Active CN102993731B (en)

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Publication number Priority date Publication date Assignee Title
CN104710782A (en) * 2015-02-10 2015-06-17 铜陵向尚电气有限公司 Socket prepared from flame retardant materials
CN104710783A (en) * 2015-02-10 2015-06-17 铜陵向尚电气有限公司 Electrical connector prepared from oil resistant carbon fiber composite nylon material
CN104710778A (en) * 2015-02-11 2015-06-17 铜陵向尚电气有限公司 Electric coupler made of material less prone to deformation
CN104710784A (en) * 2015-02-11 2015-06-17 铜陵向尚电气有限公司 Socket prepared from nylon material with long service life
CN104710779A (en) * 2015-02-11 2015-06-17 铜陵向尚电气有限公司 High-temperature-resistant electrical connector prepared from PA6 composite material
CN104710777A (en) * 2015-02-11 2015-06-17 铜陵向尚电气有限公司 Socket connecting piece prepared from high-stability nylon 12 composite material
CN104710773A (en) * 2015-02-11 2015-06-17 铜陵向尚电气有限公司 Cold-resistant nylon material for electric connector
CN104725848A (en) * 2015-02-11 2015-06-24 铜陵向尚电气有限公司 Nylon material for high-temperature-resistant electric connector
CN106751034A (en) * 2016-12-29 2017-05-31 盐城赛福汽车零部件有限公司 A kind of automobile graphene composite material and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002161199A (en) * 2000-11-24 2002-06-04 Daicel Chem Ind Ltd Flame resisting resin composition
CN101191014A (en) * 2007-07-12 2008-06-04 宁波瑞耐复合材料有限公司 Low temperature resisting nylon 6 composite material with superior heat resistance and preparation method thereof
CN102516757A (en) * 2011-11-23 2012-06-27 安徽宜万丰电器有限公司 Abrasion-resistant plastic gear and manufacturing method thereof

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Denomination of invention: Manufacturing process of an instrument socket

Effective date of registration: 20210615

Granted publication date: 20140514

Pledgee: Huizhou Commercial Bank Co.,Ltd. Wuhu Zhongshan South Road Branch

Pledgor: ANHUI KAIDI ELECTRIC Co.,Ltd.

Registration number: Y2021980004715

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Date of cancellation: 20231130

Granted publication date: 20140514

Pledgee: Huizhou Commercial Bank Co.,Ltd. Wuhu Zhongshan South Road Branch

Pledgor: Anhui Kaidi Electric Co.,Ltd.

Registration number: Y2021980004715