CN102993730B - Instrument carriage containing modified montmorillonite powder - Google Patents

Instrument carriage containing modified montmorillonite powder Download PDF

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Publication number
CN102993730B
CN102993730B CN201210296230.8A CN201210296230A CN102993730B CN 102993730 B CN102993730 B CN 102993730B CN 201210296230 A CN201210296230 A CN 201210296230A CN 102993730 B CN102993730 B CN 102993730B
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powder
granulation
modified montmorillonite
montmorillonite used
injection
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CN102993730A (en
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张强
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ANHUI KAIDI ELECTRICAL Co Ltd
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ANHUI KAIDI ELECTRICAL Co Ltd
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    • B29C47/92

Abstract

The invention discloses an instrument carriage containing modified montmorillonite powder. The instrument carriage is prepared from the following raw materials in parts by weight: 45-55 parts of material A and 45-55 parts of material B, wherein the material B contains modified montmorillonite powder. The instrument carriage has the beneficial effects that the obtained product has stable quality and high surface gloss; the production efficiency is improved; and the production cost is reduced.

Description

A kind of instrument bracket that contains modified montmorillonite used powder
Technical field
The present invention relates to automobile manufacturing field, is exactly a kind of instrument bracket that contains modified montmorillonite used powder.
Background technology
Along with social progress, the usage quantity of automobile is in continuous increase, and in prior art, the main nylon material that adopts is prepared instrument bracket, composite by adding toughner, after various material mixing, it is not good that each component is melted in process dispersiveness altogether, and each group partition inter-capacitive is poor, intensity, toughness, erosion resistance deficiency, material cost is higher, demoulding difficulty, and surface gloss is poor, processing characteristics is bad, unstable product quality.
Summary of the invention
In order to alleviate shortcomings and deficiencies of the prior art, the object of the present invention is to provide a kind of instrument bracket that contains modified montmorillonite used powder, the product when moulding of the instrument bracket for automobile that has solved injection moulding is prone to and draws the physicals defects such as white, fracture, poor toughness, intensity be low, while this Shooting Technique stability, products obtained therefrom steady quality, surface gloss is high, has improved production efficiency, has reduced production cost.
Above-mentioned purpose realizes by following scheme:
An instrument bracket that contains modified montmorillonite used powder, is characterized in that, it is by the raw material mixing granulation reprocessing of following weight parts, to obtain: A to expect 45-55, and B expects 45-55;
Described A material is made by the raw material granulation of following weight parts: nylon PA66 65-70, two octadecanol ester 0.4-0.7, titanium dioxide 0.4-0.7, two ten four carbon alcohols ester 0.008-0.015, oxidation inhibitor 10350.008-0.015, polyolefin elastomer 15-20, tetrafluoroethylene 5-10, polycaprolactone 1-2, phenyl triethoxysilane 0.5-1, antioxidant 1010 0.4-0.5, two Lauryl Alcohol ester 0.3-0.7, anti ultraviolet agent 0.4-0.8, ethylene bis stearamide 1-1.5, calcium stearate 1.5-1.8, modified Nano powder 5-10;
Described B material is made by the raw material granulation of following weight parts: nylon PA66+20%GF 60-70, ABS high glue powder 5-10, tetrafluoroethylene 8-10, polycaprolactone 1-2, Di(dioctylpyrophosphato) ethylene titanate 1-2, irgasfos 168 0.3-0.4, two ten four carbon alcohols ester 0.3-0.5, polyethylene wax 0.5-1.8, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 1.5-2, modified montmorillonite used powder 5-10;
The preparation method of described modified Nano powder is: by calcium carbonate 4-5 weight part, potter's clay 1-2 weight part, feldspar in powder 2-3 weight part scaling loss 4-5 hour at 600-700 ℃, after grind to form nanometer powder, admix that to be equivalent to the Di(dioctylpyrophosphato) ethylene titanate agitating of powder weight 3-5% even, dry, be ground into powder;
The preparation technology of described modified montmorillonite used powder is: first use 15-20% salt acid soak montmorillonite 1-2 hour, and standing, clarification, centrifugal, solid washes with water to neutrality, after oven dry, add that to be equivalent to the vinyltriethoxysilane agitating of solid weight 4-6% even, dry, be ground into powder.
Described a kind of instrument bracket that contains modified montmorillonite used powder, is characterized in that: described polyolefin elastomer model is Exxon Mobil injection grade POE-5101.
Described a kind of instrument bracket that contains modified montmorillonite used powder, is characterized in that, manufacture method comprises the following steps:
(1) A material, B are expected to each raw material carries out respectively drying treatment, drying temperature is 100-120 ℃, and be 4-6 hour time of drying, then A material, B material are mixed to rear granulation according to weight part respectively, obtains A material, B material after granulation;
(2) the A material after granulation, B material are mixed to rear granulation;
(3) material after step (2) gained granulation is joined in injection moulding machine, moulding, the demoulding, obtain.
Described a kind of instrument bracket that contains modified montmorillonite used powder, is characterized in that:
After material is joined in injection moulding machine, the temperature of injection moulding machine heating zone is set: 285 ± 5 ℃ of first paragraphs, 280 ± 5 ℃ of second segments, the 3rd section 270 ± 5 ℃, the 4th section 265 ± 5 ℃, the 5th section 260 ± 5 ℃;
Described a kind of instrument bracket that contains modified montmorillonite used powder, is characterized in that:
The molding technique parameter of injection moulding section is:
A, first paragraph adopt the middle pressure of 40-50 Mpa, the injection of the medium velocity of 55-65m/s, and be 1.0-1.5 second inject time, and injection glue amount is to the 78-80% of product;
B, second segment adopt the middle pressure of 40-50 Mpa, the injection of the medium velocity of 55-65m/s, and be 0.5-1.0 second inject time, and injection glue amount is to 100% left and right of water port of product.
Described a kind of instrument bracket that contains modified montmorillonite used powder, it is characterized in that: the granulation process of B material is: get B and expect each raw material, according to weight part, be placed in high-speed mixer and mixing 3-5min, the mixture obtaining adds in twin screw extruder through main spout, controlled working temperature is at 250-270 ℃, screw rod revolution is at 300-600rpm, and after melting, extruding pelletization obtains product.
Described a kind of instrument bracket that contains modified montmorillonite used powder, it is characterized in that: the granulation process of A material is: get A and expect each raw material, according to weight part, be placed in high-speed mixer and mixing 2-5min, the mixture obtaining adds in twin screw extruder through main spout, controlled working temperature is at 250-270 ℃, screw rod revolution is at 380-600rpm, and after melting, extruding pelletization obtains product.
Described nylon PA66+20%GF refers to the nylon PA66 that 20%GF glass fibre strengthens.ABS high glue powder refer to vinylbenzene, third rare fine-divinyl rubber, hud typed polymkeric substance.
The model of instrument bracket is DJY7121-1.6-24 etc.
Beneficial effect of the present invention is:
The product when moulding of the instrument bracket for automobile that the invention solves injection moulding is prone to and draws the physicals defects such as white, fracture, poor toughness, intensity be low, while this Shooting Technique stability, products obtained therefrom steady quality, surface gloss is high, improve production efficiency, reduced production cost.
Embodiment
An instrument bracket that contains modified montmorillonite used powder, it is to be obtained by the raw material mixing granulation reprocessing of following weight (kg): A material 50, B material 50;
A material is made by the raw material granulation of following weight (kg): nylon PA66 70, two octadecanol esters 0.6, titanium dioxide 0.7, two ten four carbon alcohols esters 0.015, oxidation inhibitor 1,035 0.008, polyolefin elastomer (POE 0201 general purpose grade Exxon Mobil) 15, tetrafluoroethylene 10, polycaprolactone 1, phenyl triethoxysilane 0.5, antioxidant 1010 0.5, two Lauryl Alcohol esters 0.7, anti ultraviolet agent 0.4, ethylene bis stearamide 1-1.5, calcium stearate 1.5-1.8, modified Nano powder 5-10;
B material is made by the raw material granulation of following weight (kg): nylon PA66+20%GF 70, ABS high glue powder 5, tetrafluoroethylene 10, polycaprolactone 2, Di(dioctylpyrophosphato) ethylene titanate 1, irgasfos 168 0.3, two ten four carbon alcohols esters 0.3, polyethylene wax 0.5, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 1.5, modified montmorillonite used powder 10;
The preparation method of described modified Nano powder is: by calcium carbonate 4.5kg, potter's clay 1.2kg, feldspar in powder 2.3kg scaling loss 5 hours at 600 ℃, after grind to form nanometer powder, admix that to be equivalent to the Di(dioctylpyrophosphato) ethylene titanate agitating of powder weight 3% even, dry, be ground into powder;
The preparation technology of described modified montmorillonite used powder is: first use 20% salt acid soak montmorillonite 2 hour, and standing, clarification, centrifugal, solid washes with water to neutrality, after oven dry, add that to be equivalent to the vinyltriethoxysilane agitating of solid weight 4% even, dry, be ground into powder.
An instrument bracket that contains modified montmorillonite used powder, manufacture method comprises the following steps:
(1) A material, B are expected to each raw material carries out respectively drying treatment, drying temperature is 100 ℃, and be 4 hours time of drying, then A material, B material are mixed to rear granulation according to weight part respectively, obtains A material, B material after granulation;
The granulation process of A material is: get A and expect each raw material, according to weight part, be placed in high-speed mixer and mixing 5min, the mixture obtaining adds in twin screw extruder through main spout, and controlled working temperature is at 270 ℃, screw rod revolution is at 500rpm, and after melting, extruding pelletization obtains product.
The granulation process of B material is: get B and expect each raw material, according to weight part, be placed in high-speed mixer and mixing 5min, the mixture obtaining adds in twin screw extruder through main spout, and controlled working temperature is at 260 ℃, screw rod revolution is at 600rpm, and after melting, extruding pelletization obtains product.
(2) the A material after granulation, B material are mixed to rear granulation;
(3) material after step (2) gained granulation is joined in injection moulding machine, after material is joined in injection moulding machine, the temperature of injection moulding machine heating zone is set: 285 ℃ of first paragraphs, 280 ℃ of second segments, the 3rd section 270 ℃, the 4th section 265 ℃, the 5th section 260 ℃;
The molding technique parameter of injection moulding section is:
A, first paragraph adopt the middle pressure of 50 Mpa, the injection of the medium velocity of 55m/s, and be 1.0 seconds inject time, and injection glue amount is to 80% of product;
B, second segment adopt the middle pressure of 50 Mpa, the injection of the medium velocity of 55m/s, and be 1.0 seconds inject time, and injection glue amount is to 100% left and right of water port of product;
Then according to the moulding of instrument bracket common process, the demoulding, obtain product.
The Performance Detection of the instrument bracket for automobile that the present invention makes:

Claims (7)

1. an instrument bracket that contains modified montmorillonite used powder, is characterized in that, it is by the raw material mixing granulation reprocessing of following weight parts, to obtain: A to expect 45-55, and B expects 45-55;
Described A material is made by the raw material granulation of following weight parts: nylon PA66 65-70, two octadecanol ester 0.4-0.7, titanium dioxide 0.4-0.7, two ten four carbon alcohols ester 0.008-0.015, oxidation inhibitor 1035 0.008-0.015, polyolefin elastomer 15-20, tetrafluoroethylene 5-10, polycaprolactone 1-2, phenyl triethoxysilane 0.5-1, antioxidant 1010 0.4-0.5, two Lauryl Alcohol ester 0.3-0.7, anti ultraviolet agent 0.4-0.8, ethylene bis stearamide 1-1.5, calcium stearate 1.5-1.8, modified Nano powder 5-10;
Described B material is made by the raw material granulation of following weight parts: nylon PA66+20%GF 60-70, ABS high glue powder 5-10, tetrafluoroethylene 8-10, polycaprolactone 1-2, Di(dioctylpyrophosphato) ethylene titanate 1-2, irgasfos 168 0.3-0.4, two ten four carbon alcohols ester 0.3-0.5, polyethylene wax 0.5-1.8, dimethyl dimercapto 2-ethyl hexyl ethanoate tin 1.5-2, modified montmorillonite used powder 5-10;
The preparation method of described modified Nano powder is: by calcium carbonate 4-5 weight part, potter's clay 1-2 weight part, feldspar in powder 2-3 weight part scaling loss 4-5 hour at 600-700 ℃, after grind to form nanometer powder, admix that to be equivalent to the Di(dioctylpyrophosphato) ethylene titanate agitating of powder weight 3-5% even, dry, be ground into powder;
The preparation technology of described modified montmorillonite used powder is: first use 15-20% salt acid soak montmorillonite 1-2 hour, and standing, clarification, centrifugal, solid washes with water to neutrality, after oven dry, add that to be equivalent to the vinyltriethoxysilane agitating of solid weight 4-6% even, dry, be ground into powder.
2. a kind of instrument bracket that contains modified montmorillonite used powder according to claim 1, is characterized in that: described polyolefin elastomer model is Exxon Mobil injection grade POE-5101.
3. a kind of instrument bracket that contains modified montmorillonite used powder according to claim 1, is characterized in that, manufacture method comprises the following steps:
(1) A material, B are expected to each raw material carries out respectively drying treatment, drying temperature is 100-120 ℃, and be 4-6 hour time of drying, then A material, B material are mixed to rear granulation according to weight part respectively, obtains A material, B material after granulation;
(2) the A material after granulation, B material are mixed to rear granulation;
(3) material after step (2) gained granulation is joined in injection moulding machine, moulding, the demoulding, obtain.
4. a kind of instrument bracket that contains modified montmorillonite used powder according to claim 3, is characterized in that:
After material is joined in injection moulding machine, the temperature of injection moulding machine heating zone is set: 285 ± 5 ℃ of first paragraphs, 280 ± 5 ℃ of second segments, the 3rd section 270 ± 5 ℃, the 4th section 265 ± 5 ℃, the 5th section 260 ± 5 ℃.
5. a kind of instrument bracket that contains modified montmorillonite used powder according to claim 3, is characterized in that:
The molding technique parameter of injection moulding section is:
A, first paragraph adopt the middle pressure of 40-50 MPa, the injection of the medium velocity of 55-65m/s, and be 1.0-1.5 second inject time, and injection glue amount is to the 78-80% of product;
B, second segment adopt the middle pressure of 40-50 MPa, the injection of the medium velocity of 55-65m/s, and be 0.5-1.0 second inject time, and injection glue amount is to 100% of water port of product.
6. a kind of instrument bracket that contains modified montmorillonite used powder according to claim 3, it is characterized in that: the granulation process of B material is: get B and expect each raw material, according to weight part, be placed in high-speed mixer and mixing 3-5min, the mixture obtaining adds in twin screw extruder through main spout, controlled working temperature is at 250-270 ℃, screw rod revolution is at 300-600rpm, and after melting, extruding pelletization obtains product.
7. a kind of instrument bracket that contains modified montmorillonite used powder according to claim 3, it is characterized in that: the granulation process of A material is: get A and expect each raw material, according to weight part, be placed in high-speed mixer and mixing 2-5min, the mixture obtaining adds in twin screw extruder through main spout, controlled working temperature is at 250-270 ℃, screw rod revolution is at 380-600rpm, and after melting, extruding pelletization obtains product.
CN201210296230.8A 2012-08-20 2012-08-20 Instrument carriage containing modified montmorillonite powder Active CN102993730B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103756303B (en) * 2013-12-20 2016-03-09 安徽孟凌精密电子有限公司 A kind of nylon washer is with having resistant to elevated temperatures glass fiber enhanced nylon PA12 resin combination material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2320909A1 (en) * 1998-02-13 1999-08-19 Solutia, Inc. Process to prepare a polymer nanocomposite composition
CN1454934A (en) * 2002-04-29 2003-11-12 中国科学院化学研究所 Polyamide 66 composite material and preparing method thereof
CN101343410A (en) * 2007-07-12 2009-01-14 上海化工研究院 Halogen-free flame-proof reinforced polyamide composition

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2320909A1 (en) * 1998-02-13 1999-08-19 Solutia, Inc. Process to prepare a polymer nanocomposite composition
CN1454934A (en) * 2002-04-29 2003-11-12 中国科学院化学研究所 Polyamide 66 composite material and preparing method thereof
CN101343410A (en) * 2007-07-12 2009-01-14 上海化工研究院 Halogen-free flame-proof reinforced polyamide composition

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Denomination of invention: An instrument bracket containing modified montmorillonite powder

Effective date of registration: 20220607

Granted publication date: 20140903

Pledgee: Huizhou Commercial Bank Co.,Ltd. Wuhu Zhongshan South Road Branch

Pledgor: Anhui Kaidi Electric Co.,Ltd.

Registration number: Y2022980007095

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Date of cancellation: 20231130

Granted publication date: 20140903

Pledgee: Huizhou Commercial Bank Co.,Ltd. Wuhu Zhongshan South Road Branch

Pledgor: Anhui Kaidi Electric Co.,Ltd.

Registration number: Y2022980007095