CN102977598B - Nylon PA66 particle material of a kind of PBT modification and preparation method thereof and the application on automobile - Google Patents

Nylon PA66 particle material of a kind of PBT modification and preparation method thereof and the application on automobile Download PDF

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Publication number
CN102977598B
CN102977598B CN201210295411.9A CN201210295411A CN102977598B CN 102977598 B CN102977598 B CN 102977598B CN 201210295411 A CN201210295411 A CN 201210295411A CN 102977598 B CN102977598 B CN 102977598B
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nylon
powder
particle material
modification
injection moulding
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CN201210295411.9A
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CN102977598A (en
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张强
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ANHUI KAIDI ELECTRICAL Co Ltd
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ANHUI KAIDI ELECTRICAL Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92885Screw or gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of nylon PA66 particle material of PBT modification, to be expected by the A of the nylon PA66 of PBT modification and B expects mixing afterwards extruding pelletization and obtaining, the invention also discloses the application of nylon PA66 particle material on automobile component of the modification of gained, dried modifying material mainly joins in the injection moulding machine that heated up by it, by setting injection pressure, speed, the inject time of the different section of injection moulding machine and injecting glue amount, set the Shooting Technique that last dwell pressure and pressurize speed have reached best simultaneously, obtain final qualified product.With the plastic connector for automobile of the nylon PA66 particle material injection moulding of modification of the present invention, there is surface smoothness high, good toughness, intensity advantages of higher, especially easily demoulding during injection moulding, constant product quality, qualification rate is high, improves production efficiency, reduces production cost.

Description

Nylon PA66 particle material of a kind of PBT modification and preparation method thereof and the application on automobile
Technical field
The present invention relates to engineering plastics field, nylon PA66 particle material being specifically related to a kind of PBT modification of modification and preparation method thereof and application.
Background technology
Along with the progress of society, the usage quantity of automobile is in continuous increase, a lot of junctor on automobile, connect plug-in unit manufactured by nylon and obtain, existing plastics connect plug-in unit and mainly adopt common nylon material, by adding, toughner is composite to be formed, after various material mixing, it is not good that each component melts dispersiveness in process altogether, each group partition inter-capacitive is poor, intensity, toughness, erosion resistance is not enough, material cost is higher, demoulding difficulty, surface gloss is poor, processing characteristics is bad, cause unstable product quality, conforming product rate is low, reduce economical efficiency, thus have impact on the performance of automobile.
Summary of the invention
In order to alleviate shortcomings and deficiencies of the prior art, nylon PA66 particle material that the object of the present invention is to provide a kind of PBT modification and preparation method thereof and the application on auto parts machinery.With the plastic connector for the production of automobile of the nylon PA66 particle material injection moulding of modification of the present invention, connect plug-in unit, have easy-formation, the easy demoulding, the surface smoothness of product is high, good toughness, intensity is high, Shooting Technique stability, products obtained therefrom steady quality, improve production efficiency, reduce production cost.
The present invention adopts following technical scheme to achieve these goals:
A nylon PA66 particle material for PBT modification, it is expected by A and B expects that being mixed in proportion extrusion molding forms, and the mixed weight that A material and B expect is than being 1-2:1, and described A material, B material are obtained by the raw material extrusion granulating of following weight part respectively:
A expects:
Nylon PA6650-60, ASA resin 15-20, PBT10-15,3-aminopropyl trimethoxysilane 0.2-0.5, Union carbide A-162 0.3-0.5, antioxidant 1010 0.1-0.6, anti ultraviolet agent 0.1-0.4, polycaprolactone 2-5, polyethylene wax 1-2, modified Nano powder 5-10
Described modified Nano powder is obtained by following method: after calcium carbonate, celestite powder, the mixing of feldspar in powder equal proportion, scaling loss 4-5 hour at 600-700 DEG C, then nanometer powder is ground to form, admix the Di(dioctylpyrophosphato) ethylene titanate agitating being equivalent to powder weight 3-5% even, dry, be ground into powder;
B expects:
Nylon PA6660-70, ASA resin 10-15, oxidation inhibitor 10350.1-0.3, polycaprolactone 2-5, vinyl three ('beta '-methoxy oxyethyl group) silane 0.20-0.4, phenyl triethoxysilane 0.3-0.7, two Lauryl Alcohol ester 0.5-1, ethylene bis stearamide 1-2, modified meerschaum 5-10
Described modified meerschaum is obtained by following method: first use 15-20% salt acid soak attapulgite 1-2 hour, leaves standstill, clarification, centrifugal, solid washed with water is extremely neutral, after oven dry, add the vinyltriethoxysilane agitating being equivalent to solid weight 3-5% even, dry, be ground into powder.
The preparation method of the nylon PA66 particle material of described PBT modification, is characterized in that, comprise the following steps:
The first step prepares A material:
(1) each formula material is taken by formula rate;
(2) starting material will weighed up, after mixing, suck dry bucket, at 90-100 DEG C, and dry 4-6 hour;
(3) when the water content of compound is less than 0.3%, dry end;
(4) adopt twin screw extruder to carry out extruding pelletization, the barrel zone temperature 230-260 DEG C of forcing machine dried mixture, screw speed is 190-550rpm;
Second step prepares B material: the identical technique adopting same A to expect carries out granulation;
3rd step A material expects mixing granulation with B:
By A material obtained for first two steps and B material, after the weight ratio mixing of 1-2:1, extrusion granulating, obtains the High impact nylon particle material of final PBT modification.
The nylon PA66 particle material of described PBT modification is applied on automobile, prepares connector flap-type plug boot DJ7061-6.0-21.
The nylon PA66 particle material of described PBT modification is applied on automobile, prepares the preparation method of connector flap-type plug boot DJ7061-6.0-21, it is characterized in that, comprise the following steps:
(1) after the nylon PA66 particle material of PBT modification and yellowish green toner being mixed in proportion, add dryer, at 100-120 DEG C, dry 4-6h, nylon PA66 particle material and yellow powder, titanium dioxide is pro rata mixes, and mixed weight is than being (kg/g/g) 24-26:30:10;
(2) temperature of injection moulding machine heating zone is set: first paragraph 275 ± 5 DEG C, second segment 270 ± 5 DEG C, the 3rd section 260 ± 5 DEG C, the 4th section 255 ± 5 DEG C, the 5th section 250 ± 5 DEG C;
(3) dried starting material are joined in injection moulding machine, injection moulding, shaping, the demoulding, obtain product, injection moulding section molding technique parameter be set:
A, first paragraph adopt the middle pressure of 45-50Mpa, the medium velocity injection of 45-55m/s, and inject time is 1.0-1.5 second, and injection glue amount is to the 78-80% of product;
B, second segment adopt the middle pressure of 55-60Mpa, the medium velocity injection of 45-55m/s, and inject time is 0.5-1.0 second, and injection glue amount is to 100% of water port of product.
Beneficial effect of the present invention:
The nylon PA66 particle material of PBT modification prepared by the inventive method, has good fluidity, easily processes, especially easily demoulding during injection moulding, the surface smoothness high of product, with the plastic connector for automobile of the nylon PA66 particle material injection moulding of modification of the present invention, has surface smoothness high, good toughness, intensity advantages of higher, insulativity is excellent, and heat-resistant aging is good, constant product quality, qualification rate is high, improves production efficiency, reduces production cost.
Embodiment
Embodiment 1
The nylon PA66 particle material of preparation PBT modification, concrete steps are:
The first step: preparation A material (kg):
Take nylon PA6650, ASA resin 15, PBT15,3-aminopropyl trimethoxysilane 0.2, Union carbide A-162 0.4, antioxidant 1010 0.2, anti ultraviolet agent 0.3, polycaprolactone 2, polyethylene wax 1.5, modified Nano powder 8,
Wherein, modified Nano powder is obtained by following method: after calcium carbonate, celestite powder, the mixing of feldspar in powder equal proportion, scaling loss 4-5 hour at 600-700 DEG C, then nanometer powder is ground to form, admix the Di(dioctylpyrophosphato) ethylene titanate agitating being equivalent to powder weight 3-5% even, dry, be ground into powder
By the starting material weighed up, after mixing, suck dry bucket, at 90-100 DEG C DEG C, dry 4-6 hour;
When the water content of compound is less than 0.3%, dry end;
Adopt twin screw extruder to carry out extruding pelletization dried mixture, obtain A material, the barrel zone temperature 230-260 DEG C of forcing machine, screw speed is 480rpm;
Second step prepares B material (kg):
Take nylon PA6665, ASA resin 10, oxidation inhibitor 10350.2, polycaprolactone 2, vinyl three ('beta '-methoxy oxyethyl group) silane 0.2, phenyl triethoxysilane 0.4, two Lauryl Alcohol ester 0.6, ethylene bis stearamide 1.5, modified meerschaum 8
Wherein, modified meerschaum is obtained by following method: first use 15% salt acid soak attapulgite 2 hours, leaves standstill, clarification, centrifugal, collect solid material, solid material washes with water to neutrality again, after oven dry, add the vinyltriethoxysilane agitating being equivalent to solid weight 4% even, dry, be ground into powder, modified meerschaum can be obtained
By the starting material weighed up, after mixing, suck dry bucket, at 90-100 DEG C, dry 4-6 hour;
When the water content of compound is less than 0.3%, dry end;
Adopt twin screw extruder to carry out extruding pelletization dried mixture, obtain B material, the barrel zone temperature 240-270 DEG C of forcing machine, screw speed is 450rpm;
3rd step: the A of above-mentioned obtained 50kg material is expected to mix with the B of 40kg, add in twin screw extruder through main spout, controlled working temperature is at 245-270 DEG C, and screw rod revolution is at 500rpm, and after melting, namely extruding pelletization obtains the nylon PA66 particle material of PBT modification.
Embodiment 2
The nylon PA66 particle material of the PBT modification obtained by embodiment 1, prepare the connector flap-type plug boot DJ7061-6.0-21 on automobile, comprise the following steps:
(1), after the nylon PA66 particle material of 25kgPBT modification and the yellow powder of 30g, 10 titanium dioxides being mixed, add dryer, at 100-120 DEG C, dry 5h,
(2) temperature of injection moulding machine heating zone is set: first paragraph 285 ± 5 DEG C, second segment 280 ± 5 DEG C, the 3rd section 270 ± 5 DEG C, the 4th section 265 ± 5 DEG C, the 5th section 260 ± 5 DEG C;
(3) dried starting material are joined in injection moulding machine, injection moulding section molding technique parameter are set:
A, first paragraph adopt the middle pressure of 45-50Mpa, the medium velocity injection of 45-55m/s, and inject time is 1.0-1.5 second, and injection glue amount is to the 78-80% of product;
B, second segment adopt the middle pressure of 55-60Mpa, the medium velocity injection of 45-55m/s, and inject time is 0.5-1.0 second, and injection glue amount is to 100% of water port of product, and then injection moulding, shaping, the demoulding, obtain the finished product plug boot DJ7061-6.0-21,
Testing data
The Performance Detection of the plug boot DJ7061-6.0-21 on automobile that the present invention obtains:

Claims (3)

1. a nylon PA66 particle material for PBT modification, is characterized in that, it is expected by A and B expects that being mixed in proportion extrusion molding forms, and the mixed weight that A material and B expect is than being 1-2:1, and described A material, B material are obtained by the raw material extrusion granulating of following weight part respectively:
A expects:
Nylon PA6650-60, ASA resin 15-20, PBT10-15,3-aminopropyl trimethoxysilane 0.2-0.5, Union carbide A-162 0.3-0.5, antioxidant 1010 0.1-0.6, anti ultraviolet agent 0.1-0.4, polycaprolactone 2-5, polyethylene wax 1-2, modified Nano powder 5-10
Described modified Nano powder is obtained by following method: after calcium carbonate, celestite powder, the mixing of feldspar in powder equal proportion, scaling loss 4-5 hour at 600-700 DEG C, then nanometer powder is ground to form, admix the Di(dioctylpyrophosphato) ethylene titanate agitating being equivalent to powder weight 3-5% even, dry, be ground into powder;
B expects:
Nylon PA6660-70, ASA resin 10-15, oxidation inhibitor 10350.1-0.3, polycaprolactone 2-5, vinyl three ('beta '-methoxy oxyethyl group) silane 0.20-0.4, phenyl triethoxysilane 0.3-0.7, two Lauryl Alcohol ester 0.5-1, ethylene bis stearamide 1-2, modified meerschaum 5-10
Described modified meerschaum is obtained by following method: first use 15-20% salt acid soak sepiolite 1-2 hour, leaves standstill, clarification, centrifugal, solid washed with water is extremely neutral, after oven dry, add the vinyltriethoxysilane agitating being equivalent to solid weight 3-5% even, dry, be ground into powder .
2. the preparation method of the nylon PA66 particle material of PBT modification as claimed in claim 1, is characterized in that, comprise the following steps:
The first step prepares A material:
Each formula material is taken by formula rate;
By the starting material weighed up, after mixing, suck dry bucket, at 90-100 DEG C, dry 4-6 hour;
When the water content of compound is less than 0.3%, dry end;
Adopt twin screw extruder to carry out extruding pelletization, the barrel zone temperature 230-260 DEG C of forcing machine dried mixture, screw speed is 190-550rpm;
Second step prepares B material: the identical technique adopting same A to expect carries out granulation;
3rd step A material expects mixing granulation with B:
By A material obtained for first two steps and B material, after the weight ratio mixing of 1-2:1, extrusion granulating, obtains the nylon particle material of final PBT modification.
3. the nylon PA66 particle material of PBT modification according to claim 1 is for the preparation of the purposes of automobile connector flap-type plug boot DJ7061-6.0-21, it is characterized in that, comprises following preparation process:
(1) after the nylon PA66 particle material of PBT modification and yellowish green toner being mixed in proportion, add dryer, at 100-120 DEG C, dry 4-6h, nylon PA66 particle material and yellow powder, titanium dioxide is pro rata mixes, and mixed weight counts 24-26:30:10 than with kg/g/g;
(2) temperature of injection moulding machine heating zone is set: first paragraph 275 ± 5 DEG C, second segment 270 ± 5 DEG C, the 3rd section 260 ± 5 DEG C, the 4th section 255 ± 5 DEG C, the 5th section 250 ± 5 DEG C;
(3) dried starting material are joined in injection moulding machine, injection moulding, shaping, the demoulding, obtain product, injection moulding section molding technique parameter be set:
A, first paragraph adopt the middle pressure of 45-50MPa, the medium velocity injection of 45-55m/s, and inject time is 1.0-1.5 second, and injection glue amount is to the 78-80% of product;
B, second segment adopt the middle pressure of 55-60MPa, the medium velocity injection of 45-55m/s, and inject time is 0.5-1.0 second, and injection glue amount is to 100% of water port of product.
CN201210295411.9A 2012-08-20 2012-08-20 Nylon PA66 particle material of a kind of PBT modification and preparation method thereof and the application on automobile Active CN102977598B (en)

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CN104046004A (en) * 2014-05-19 2014-09-17 安徽安缆模具有限公司 Chemical-attack-resistant nylon composite for automobile water chamber and preparation method thereof
CN104046014A (en) * 2014-05-19 2014-09-17 安徽安缆模具有限公司 Halogen-free flame-retardant automobile nylon composite and preparation method thereof
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CN104046012A (en) * 2014-05-19 2014-09-17 安徽安缆模具有限公司 High-strength wear-resistant nylon 66 composite for automobile clutch release bearing and preparation method thereof
CN104046005A (en) * 2014-05-19 2014-09-17 安徽安缆模具有限公司 Oil-resistant nylon 12 composite for automobile oil pipe and preparation method thereof
CN104151819A (en) * 2014-05-19 2014-11-19 安徽安缆模具有限公司 Creep-resisting nylon 46/thermoplastic polyester elastomer composite material for automobiles and preparation method thereof
CN105086441A (en) * 2015-08-25 2015-11-25 安徽安缆模具有限公司 Ultraviolet-resistant and weather-resistant nylon material for mudguards of automobiles and method for manufacturing ultraviolet-resistant and weather-resistant nylon material
CN105802149A (en) * 2016-04-14 2016-07-27 滁州优胜高分子材料有限公司 Fiber-containing flexible pbt material and preparation method thereof
CN110791018A (en) * 2019-11-21 2020-02-14 贵阳学院 Modified sepiolite polymer composite material and preparation method and application thereof

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CN102602974A (en) * 2012-03-23 2012-07-25 重庆元和精细化工有限公司 Method for producing less-barium fine strontium salts from celestite
CN102617038A (en) * 2012-03-27 2012-08-01 中国地质大学(武汉) Method of using potassium feldspar ore as raw materials and directly sintering potassium feldspar ore to prepare glass ceramics
CN102618024A (en) * 2012-03-30 2012-08-01 深圳市科聚新材料有限公司 Nylon-based nano composite material and preparation method thereof

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CN102516699A (en) * 2011-12-07 2012-06-27 广州合成材料研究院有限公司 ABS (Acrylonitrile Butadiene Styrene) weather-resistant and anti-ageing functional master batch
CN102602974A (en) * 2012-03-23 2012-07-25 重庆元和精细化工有限公司 Method for producing less-barium fine strontium salts from celestite
CN102617038A (en) * 2012-03-27 2012-08-01 中国地质大学(武汉) Method of using potassium feldspar ore as raw materials and directly sintering potassium feldspar ore to prepare glass ceramics
CN102618024A (en) * 2012-03-30 2012-08-01 深圳市科聚新材料有限公司 Nylon-based nano composite material and preparation method thereof

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Denomination of invention: A PBT modified nylon PA66 particle material and its preparation method and application in automobile

Effective date of registration: 20220607

Granted publication date: 20151202

Pledgee: Huizhou Commercial Bank Co.,Ltd. Wuhu Zhongshan South Road Branch

Pledgor: Anhui Kaidi Electric Co.,Ltd.

Registration number: Y2022980007095

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20231130

Granted publication date: 20151202

Pledgee: Huizhou Commercial Bank Co.,Ltd. Wuhu Zhongshan South Road Branch

Pledgor: Anhui Kaidi Electric Co.,Ltd.

Registration number: Y2022980007095